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KTM Fuel Pump Issues? Or Neglect? 

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Wan't Ferrari performance? Then don't expect to get away with the same maintenance intervals as your lawn tractor. "Love the one you’re with" 🎤 .
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10 янв 2020

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Комментарии : 19   
@David-oy6yj
@David-oy6yj 4 года назад
The black comes from the pump brushes. Change the filter at 450 miles and every 1000 miles after that. It's not the fuel and there's a very fine strainer on the pump pickup that you can inspect.
@KristofSX
@KristofSX 4 года назад
Good video! exactly on point! I have 300 mth on my 350 , no any issues, changing in-line filters every 20-30mth, right now i'm changing fuel filters in tank, good maintenance is the key! 👍🏼 Cheeers!
@toneskii420
@toneskii420 4 года назад
Great video! I had my 2018 fuel pump fail at 700 miles got it replaced under warranty and run redline fuel cleaner every few tanks and been working fine ever since. The mechanic said it was a different part number ktm sent to him.
@markpeltier231
@markpeltier231 4 года назад
Just replaced my in tank fuel filter for the second time after 1200 miles on my 2018 690 ,its dirty, but not as bad as the first time at 800 miles it was plugged. I'm replacing my pump with Quauntem fuel systems, and an inline filter to replace the tiny one. I think the stock fuel pumps are creating particles from the inside that plug the filter, or sucking up plastic debris from inside the tank wich you can see with a flash light on mine.
@ktmdays
@ktmdays 3 года назад
The brushes in the pump breaking in
@stevenhs8821
@stevenhs8821 3 года назад
Yeah, shame on anyone not maintaining your bike and then blaming the bike. I neglect things, but when something fails because of it I only blame myself. And those guys doing cross-Asia treks should be pre-filtering the fuel that they are buying, even a coffee filter would help.
@JohnHowerton137
@JohnHowerton137 3 года назад
Not the world we live in anymore. People probably blame fenders for breaking when they loop out these days 🤣
@jeepdad1954
@jeepdad1954 Год назад
I have a brand new 2022 KTM 1290 Super Adventure. I’m sitting at home watching your video because my brand new bike with only 3k miles on it has cut out on me multiple times with a fuel pump failure on the screen…..
@JohnHowerton137
@JohnHowerton137 Год назад
Bummer, sorry to hear.
@felixstraube2784
@felixstraube2784 3 года назад
Hi, Great video. Did the fuel pump replacement the trick? Can you use the inline filter now? Does it start easy now? Because mine doesn't start very easy lately and my mechanic can't find the problem. Thanks
@JohnHowerton137
@JohnHowerton137 3 года назад
I do feel like it helped. A lot of people put those Shorai batteries in their bikes too. Total junk. Most of them lose a cell can make the bike hard to start. Put and EKJ or variant fuel controller on it. The things are starving for fuel. I don't have this bike anymore, but I've installed two of them lately made a big difference in one of the bikes and it was a SX with way better fuel mapping that the starving EXC. if you bought the bike used you might check to see where your TPS is. A lot of people mess around with it to detriment. Set it to stock and put the $225 fuel controller on it 👍
@felixstraube2784
@felixstraube2784 3 года назад
@@JohnHowerton137 thanks for the advice. Will try that.
@humzilla707
@humzilla707 4 года назад
100% those filters fill up with shit quick and most 690 issues are fuel related
@janra8653
@janra8653 4 года назад
KTM is no rocket science. KTM (and 690) fuel pump failure makes no sense. Black stuff in filter is what Im told from brushes in the electric pump). Biggest concern to me why KTM dont care about such problem when other manufactures do. For example, you can buy any old 30 years old bike/car with fuel injection with a fule pump and it does not have the KTM problems. KTM just dont give a f#ck about owners have to buy upgrade parts to get some reliably. My new ( first and last) KTM broke down after 5 month.
@JohnHowerton137
@JohnHowerton137 4 года назад
After 8 years of managing a motorcycle shop (KTM Dealer too), I can tell you... there is an endless list of problems that manufacturers don't address (in some cases, decades for Japanese). Nobody is perfect, but rest assured, on the whole, KTM reliability is is among, if not the best.
@human1513
@human1513 2 года назад
KTM's fuel pumps are now made in China. So they are not as good as before. The filter manufacturer changed to having them now made in China. The filter gets full of black carbon from the pump. Run the new pump for a few seconds before it is installed flushing it out with gas.. This will flush out crap from the new pump. I saw on RU-vid a shop that does that with every pump sold before they sell one. He showed the crap being flushed out into a bucket. It is not the gas and fuel line cleaner will not solve the problem.
@jlit3665
@jlit3665 3 года назад
I do not know if you can neglect your bike after 700km but in that time my clutch slave cylinder died my fuel pump had to be replaced my screen had water in it after it rained and had a leaking countershaft seal .......I understand that there are fan boys who will say nothing bad about ktm because they are an awesome bike to ride but to say people neglect there bikes when it clearly is ktm installing shit products on there bikes ......really ???
@JohnHowerton137
@JohnHowerton137 3 года назад
Without a doubt people neglect their bikes. 700k off-road you easily can! I managed a shop for 8 years. We were the number one KTM dealer in the state. I can tell you right now they had a lot less failures than any other manufacturer... Period. That said, there are issues sometimes. Probably the biggest issue I ever saw was in 2004 the 250SXF had CDI box failures. My friend lost the WORCS Championship because of it. He's actually still jaded, because it probably cost him a career. He's only bought Kawasaki's since, which is kind of hilarious because those things were blowing up like crazy. I think it's a sentimental thing because he rode for Team Green as an amateur. His first Kawi after he jumped off the KTM's lasted about a week 🤣 The parts at dealer cost were $1,100 for that one engine. You can easily pump water out of a tank at a service station. It's happened to my brother's Harley three times. It happened to my Moto Guzzi once. I stopped running 92 Super after that. Sits in the tanks too long, especially when gas prices are high. My friend's dad was buying cheap Safeway gas and had to replace his fuel injectors three times in his truck at about $1500 a whack. Sure saved a lot of money! If you bought your bike second hand, the fuel system can easily be damaged by sitting for long periods of time with old fuel in it. On the KTM 690s, people knock dirt in the tank while pumping gas because they're riding dirty ass bikes all the time and are careless. It's pretty common knowledge if you tighten the chain too much on a KTM you blow the counter shaft seal almost immediately. Not sure if it's a problem on the linkage bikes now, but it is on the PDS suspended bikes. A lot of people ran the chains too tight switching over from Japanese. I guess it was too hard for people read the slack sticker on the swingarm or they peeled it off before riding it. I don't know what to tell you about your slave cylinder. Maybe I did fail? But I've sold at least 600 KTMs, serviced many others, personally owned 8, and have never seen a failed slave cylinder. It's not that common. I haven't seen your bike so I don't know the situation. I can tell you right now after doing this for so long... most of the time it's like a fat diabetic person going to doctor and telling him, "I eat really healthy!" 😒 Doc wasn't born yesterday. There's a reason why I'm a KTM fan boy, and that reason is because they make high-end stuff. I still work on Japanese bikes for people, and I hate almost every minute of it. KTM has the highest customer loyalty of any brand, they've won more championships than any brand by a long shot (even when they were small) and they're the number one off-road brand in the world. They're not always perfect, but they don't make junk. Haters always like to make up stupid crap though... "AER forks suck!" (because he's too stupid to figure out how to set them up). "PDS suspension sucks!" (once again too stupid to set it up). PDS suspension alone has won more world championships than I think all the Japanese with linkage combined. Don't quote that because I'm not up on the stats like I use to be... but it doesn't even matter. I'm sorry your experience hasn't been better, but your experience isn't that common. The squeaky wheel era of social media makes problems seem far more common than they really are.
@oguzhaneryigit121
@oguzhaneryigit121 3 года назад
ıts black because there ıs carbon ınsıde the filter. ıts normal.