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KX 250 Engine Teardown Build Part 1 

Vasily Builds
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Today, we split the cases, and get ready for a complete rebuild on our 1999 Kx 250 motor. At the time the 250cc had peak power of 42.5 horspower. But that is with factory jetting. We talk about going to a 295cc big bore kit and adding some power mods that should boost us to around 60hp at the wheel. Stay tuned!
Part 1
Thank you to gopwersports.com
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🎵 Music used in video:
(support your artists)
•1st song: Roman Sky - Everybody [Free Future Bass] NCT Release
•2nd song: Ed Wilton - Summer [Free Deep House] NCT2 Release
•3rd song: RAIN & Dieom - BEYOND [Free Trap]
•Outro: Heuse - Stones (feat. Chris Linton & Emma Sameth) NCS Release
Family friendly

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19 фев 2019

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Комментарии : 305   
@McStovepipe
@McStovepipe 5 лет назад
Awesome build. Thing is gonna be amazing and turn a lot of heads. I raced growing up and still into moto. Tried to keep most of my stuff stock, but I'll list what parts I'd do. Pipe - Pro Circuit. Piston/Crack - I agree OEM. I'm not a huge fan of big bores. Clutch plates/basket/cover - OEM or Hinson. Boyesen has some sweet covers Gaskets - OEM or Wiseco. Reeds - VForce. Bearings - Pivot Works never failed me. Oil - Maxima Hour meter would be nice to keep an eye on oil changes. Works Connection makes a good one along with other sweet little things like oil caps and radiator hoses if ya want to dress it up. Highly recommend rigged up a steering damper. You're gonna be going FAST. Just a few things that stuck out to me. Enjoy the build!
@VasilyBuilds
@VasilyBuilds 5 лет назад
Thank you for that info! I will look into it Hour meter and tach is definitely a must
@paulmoysa1787
@paulmoysa1787 5 лет назад
Your videos inspire me to get off the couch and go finish my projects
@peterw8690
@peterw8690 5 лет назад
You remind me when I use to do things like that God I do miss it keep it up buddy.
@JohnWheels
@JohnWheels 5 лет назад
Great work! I love those intro edits!
@MrJeffharper47
@MrJeffharper47 Год назад
Can believe that crank just pulled out so easy by hand like that. Insane. No wonder it was smoking bad
@overdrivegokarts6849
@overdrivegokarts6849 5 лет назад
O snap do the big bore kit You are going to have some crazy power to those tires
@blainewigley4622
@blainewigley4622 5 лет назад
I use a dremel with wire wheel/scotch bight to get into all of the tight areas. Works really well for me!
@jacobanthonyestrada6514
@jacobanthonyestrada6514 5 лет назад
Can’t wait my boy!! Good stuff!!
@kylebarns7129
@kylebarns7129 5 лет назад
I like how your going with a full quality rebuild on this engine. As far as big bore, that's up to you. You can always keep it stock an rock that for a bit. Or go all out n create a monster. Those are good engines to keep around for future off road creations. Keep up the great video's.
@VasilyBuilds
@VasilyBuilds 5 лет назад
thank you. still unsure about big bore
@Darthvolvo
@Darthvolvo 5 лет назад
This looks like it's gonna be a fun project to follow!
@Smokkinboots919
@Smokkinboots919 3 года назад
Love the vid, I’m currently stripping down my 03 kx 250. I was thinking powder coating my cases but the clean oem looks is amazing.
@aliciaantoniadis9100
@aliciaantoniadis9100 5 лет назад
Thank you very much for this. Very clear and educational. I am looking forward to the next part. Be well.
@VasilyBuilds
@VasilyBuilds 5 лет назад
Thank you
@hugieflhr03
@hugieflhr03 5 лет назад
I see you s-end a lot of time cleaning, for which is great but next time, just pick up some eagle 1 cast aluminum mag cleaner. Just spray it on and wash off in a few minutes.
@lomsomesGarage
@lomsomesGarage 5 лет назад
This is going to be a epic build keep the viedos come
@slow4.o
@slow4.o 5 лет назад
Great video man!!!!!!
@timl7947
@timl7947 5 лет назад
Jeez man your videos are top notch quality
@andrewsmith-zi7db
@andrewsmith-zi7db 5 лет назад
Hi really like the videos great content great to watch really interesting to see it come together keep them coming
@KingCast65
@KingCast65 3 года назад
I like your tone and stuff. Good Times!
@kaarlisandersons
@kaarlisandersons 5 лет назад
i will wait the next part, amazing project dude
@TheBobinn
@TheBobinn 5 лет назад
Epic video man! Something my stepfather taught me though was to always put a rag around the shaft when you remove the cylinder and then the piston so you wont drop any rings into the bottom end, had a piston ring break once and it was so close to fall down, would have required bottom end rebuild aswell :D
@luckyduck3594
@luckyduck3594 5 лет назад
Congrats on 21k!!
@mxrider2strokebraaap54
@mxrider2strokebraaap54 5 лет назад
Man you’re going all out with this kart build!🔥
@VasilyBuilds
@VasilyBuilds 5 лет назад
yessir
@dr.hugog.hackenbush9443
@dr.hugog.hackenbush9443 5 лет назад
The top of your piston and cylinder head shows an ideal pattern for deposits- your jetting was absolutely perfect! While its a little on the pricey side, a Hinson steel clutch basket will last the lifetime of that engine.
@benspeedschannel888
@benspeedschannel888 5 лет назад
I’d leave it as a 250, the kx250s from that era were powerful and aggressive right out of the box. I would be more than happy to re use the wiseco crank, their products are excellent quality in my experience 👍👍
@exoticcreature3059
@exoticcreature3059 5 лет назад
@@DieselRamcharger Cryogenic freezing treatment for the crankshaft is an option.
@kita17n
@kita17n 5 лет назад
COOL BUILD, NICE WORK MEN - MY 87'HONDA CR 500 WAS 61 HP STOCK
@davinlyda1461
@davinlyda1461 5 лет назад
That crank looks fine. I have ran wiseco cranks in a lot of bikes and they all have been fine. The big bore will wear the bottom end faster but the power would be sick.
@codybuxton
@codybuxton 5 лет назад
Yeah buddy!
@carsonsmith3959
@carsonsmith3959 5 лет назад
👍Gonna be a great Build!!
@rspeed5008
@rspeed5008 5 лет назад
Gonna be guud when this baby runs!
@bjm1682
@bjm1682 5 лет назад
It's going to be crazy fast! Would be crazy fast stock but the more power the better 😉
@ryandrant2927
@ryandrant2927 5 лет назад
Cant wait for the next episode I think I'm addicted subbed and liked👌👌
@VasilyBuilds
@VasilyBuilds 5 лет назад
Thank you!
@coreymarshall4879
@coreymarshall4879 5 лет назад
I do like ur top secret engine room. That stereo is on point
@VasilyBuilds
@VasilyBuilds 5 лет назад
haha thank you
@bentvalvesnthrownrods3057
@bentvalvesnthrownrods3057 5 лет назад
O yea that’s nice good job. Take care of her and she will take care of you
@PaPWPW
@PaPWPW 5 лет назад
YES to the big bore kit
@kylelangworthy9641
@kylelangworthy9641 4 года назад
Man that's awesome I just bought a 98 KX250 2 months ago the motor blew after one ride then I had to spend another 900 on eBay for a engine it ran fine but the transmission is locked up completely out of money now and have a baby on the way Thursday would love to be able to do what you did with my engine
@madsringgren3358
@madsringgren3358 5 лет назад
Nice video!
@driveitbreakitfixit7496
@driveitbreakitfixit7496 5 лет назад
Hey man this thing is sweet!
@bama6115
@bama6115 4 года назад
Awsome job Bubba! ~Roll Tide~
@johndudleyarmstrong5318
@johndudleyarmstrong5318 5 лет назад
We love the Chanel and content cos of you so do your thing & we will follow 👌🏻👍✌️
@VasilyBuilds
@VasilyBuilds 5 лет назад
Appreciate it man!
@johndudleyarmstrong5318
@johndudleyarmstrong5318 5 лет назад
Forgot to say as well to help you in advertising and getting sponsors. You mentioned a big bore kit and who does it, what it’s called etc. If they don’t sponsor you they have free advertising now on this video so take care for future videos ✊
@VasilyBuilds
@VasilyBuilds 5 лет назад
Yeah good point. I can edit it out on youtube if it doesn't work out
@johndudleyarmstrong5318
@johndudleyarmstrong5318 5 лет назад
Hope it does mate, ✌️✊
@bwxmoto
@bwxmoto 5 лет назад
I like your "Hello Kitty" radio.. XD
@robertscartbuilds9833
@robertscartbuilds9833 5 лет назад
this is going to be crazy fast
@jape530
@jape530 5 лет назад
You can save money by fixing old cluch basket. You can smooth the paddles from basket by using file. It's not perfect method and basket will worn faster after that, but least clutch workin ok. I'm having filed basket in my sx 125 and drived about 30h after filing with no problem. You can chance new basket later if needed. Keep on good doing!
@laverncarroll
@laverncarroll 5 лет назад
Really enjoy your videos
@VasilyBuilds
@VasilyBuilds 5 лет назад
Thank you!
@therocky1157
@therocky1157 5 лет назад
Love your content man!
@VasilyBuilds
@VasilyBuilds 5 лет назад
Thank you!
@Cultralight1
@Cultralight1 5 лет назад
Nice! I see you know what you do! :-)
@StilwellMotovlogger
@StilwellMotovlogger 5 лет назад
If the grooves aren’t terrible on the basket you can file them down and save some money. Did that with my kdx and no more stalling when you put it in gear, a lot smoother
@alltheboost5363
@alltheboost5363 5 лет назад
FYI you can use a Dremel... they make the same little wheels that you were using and you can get in all those little tight spots.
@luismelendez935
@luismelendez935 2 года назад
Great video man,very helpful and step by step!keep it up.where did you bought the bearings
@motoboystv3338
@motoboystv3338 5 лет назад
Awesome start man i'll be doing a build just like this!
@VasilyBuilds
@VasilyBuilds 5 лет назад
@Matthew-wj8cm
@Matthew-wj8cm 5 лет назад
Great job Vasily! JUST waiting fór the 2 stroke scooter.
@VasilyBuilds
@VasilyBuilds 5 лет назад
Thank you! sorry a little delay on that becuase of this
@Patricks_Projects
@Patricks_Projects 5 лет назад
I´ve gone the other way,, de-stroked it to 211cc and ported it heavily, best dyno so far is 69.79hp to the wheel at 13200rpm, old vid of earlier dynopulls at my channel.
@VasilyBuilds
@VasilyBuilds 5 лет назад
That's amazing man, will the internals handle that? Is there a forum or a website about this
@Patricks_Projects
@Patricks_Projects 5 лет назад
@@VasilyBuilds There´s a custom crank in it with a lightened maico 490 rod. Transmission has no problems as it is less torque with peakpower higher in the rpms. Only issue i´ve got is balanceproblem as it is quite heavy things rotating inside the engine. But i have added a balanceshaft that should help the issue. But it is not started yet. I also run KTM SX250 piston, Forged Woessner with only one ring. I run the engine on methanol to help get some power and not overheating it. It is built to run on 1/8mile dragracing
@Patricks_Projects
@Patricks_Projects 5 лет назад
No forum or website, sorry.
@chaddleix188
@chaddleix188 5 лет назад
Very impressive Vasily. It's great to see a younger generation not sitting on their asses playing video games, but rather actually doing something constructive with their time. Your an intelligent young man and from what I just watched, your gonna be successful, that is if your not already. Keep up the good work, and if it helps you out I'll subscribe to your channel. Thanks by the way, it leads me to believe there is still hope for the younger crowd ✌️
@chaddleix188
@chaddleix188 5 лет назад
I know I messed up. I just realized I posted this in the wrong spot. I was curious about the gentleman above talking about destroking his motor and wrote it in the wrong location. It's hell getting old my friend🤦‍♂️
@JesseFloris
@JesseFloris 5 лет назад
good on you mate
@GoKartsorGoneFishin
@GoKartsorGoneFishin 5 лет назад
Like #175!..keep doing what your doin!
@VasilyBuilds
@VasilyBuilds 5 лет назад
thanks brother
@robspear03
@robspear03 5 лет назад
VERY excited for this kiddo. Im making it a point to watch this build series whenever it comes up. Perks of being self employed...boss cant get mad at me for slacking off!!!
@VasilyBuilds
@VasilyBuilds 5 лет назад
Haha thank you from for the support
@robspear03
@robspear03 5 лет назад
@@VasilyBuilds Very welcome. Keep it up!
@jonnyc2.047
@jonnyc2.047 4 года назад
THE CRANK IS YYYY THAT BIKE IS BROKIN
@flynnnewton3324
@flynnnewton3324 5 лет назад
Good video
@vhjvbhjb5280
@vhjvbhjb5280 5 лет назад
If you are going to drag race, a temp gauge is a very good thing to have, to make sure that it doesnt sieze. And to make sure it is all warmed up before doing a pull. The scratches in the cylinder could have been Cause by the shavings in the oil, but they look like schratches from revving from when cold. The crank seems to be fine if you want to be 100% sure it doesnt have any play use break cleaner to clean the bearing and the you put it on a table and check. To increase reliability you could check the balance factor and make sure it is balanced correctly yours should be about 40-45%. Getting it professionaly Tuned to make sure it isnt lean. You could Also adjust timing to increase power. And getting the correct stinger ID Will increase bottom top and mid range power
@abde4645
@abde4645 5 лет назад
👍💖💖💖💖💖💖 keep up
@btaylor9748
@btaylor9748 5 лет назад
You did a great job with this rebuild man
@VasilyBuilds
@VasilyBuilds 5 лет назад
Thanks!
@btaylor9748
@btaylor9748 5 лет назад
Vasily Custom Builds you betcha man!!
@bikestrikes4557
@bikestrikes4557 5 лет назад
Wow man for your age and everything you are the man awesome job I'm fixing to do my Kawasaki Ninja the same way I'm fixing to try to put it on a ATV instead of a go kart but I hope mine turns out as great as yours does man keep up the great work God bless and keep them coming
@VasilyBuilds
@VasilyBuilds 5 лет назад
Thank you God bless
@yarikstuntrider
@yarikstuntrider 5 лет назад
Good)
@margieward8153
@margieward8153 5 лет назад
Nice engine by the way I suggest you should make a amphibious vehicle it'd be really cool lol
@lof7845
@lof7845 4 года назад
What size aluminum tubing do you use for a go kart frame? Also how much does this engine cost and where do you recommend getting them?
@agpjgpoiawe
@agpjgpoiawe 5 лет назад
YEEEEEEESSSSSSS!!!!!!!!!!!!!!!!!!!! literally just freaking commented on the original purchase video that you should do this big bore lol you already did it months ago. SOOO sick dude, still let me know if you have any questions or ideas for the bike and need advice ive built a handful of kx's from 99-02
@agpjgpoiawe
@agpjgpoiawe 5 лет назад
Oh and if the torque makes your nuts suck up into your stomach drop a fly wheel weight in on the bad boy and it will smooth out the powerband so you can hold on to it better
@hegelhegel4191
@hegelhegel4191 3 года назад
KIPS 💥
@sonsrc1326
@sonsrc1326 5 лет назад
Nice job
@VasilyBuilds
@VasilyBuilds 5 лет назад
Thank you
@flynnnewton3324
@flynnnewton3324 5 лет назад
This go kart is going to go fast as
@jaredromero9549
@jaredromero9549 5 лет назад
For the clutch basket just Dremel the notches out. I race motocross and have been doing it for year. You can do it about three times per basket
@VasilyBuilds
@VasilyBuilds 5 лет назад
I ordered a billet one because I feel like the previous owner had already filed it down
@lucasrosas5594
@lucasrosas5594 4 года назад
Hey man I have 2000 Kx250 and I’m trying to figure out how to remove the clutch actuator. Any help is greatly appreciated!
@AndrewBurtonS-group
@AndrewBurtonS-group 11 месяцев назад
what wheel are you using on the hand grinder on your parts?
@nate.1623
@nate.1623 5 лет назад
hey I'm not sure where you're located or your time table but you should consider contacting crank works they have microbalance cranks and you can really feel it in the fact that there is very little vibration. id say its definitely worth it
@aatos8522
@aatos8522 5 лет назад
Notification squad!
@d.c7464
@d.c7464 5 лет назад
K&N air filter cleaner is amazing on aluminum.
@mroldschool5951
@mroldschool5951 Год назад
nice
@TheDarkllord666
@TheDarkllord666 5 лет назад
Get an Rk Tek head. Raise your compression but you'll have to run race gas or e85 and get a good reed cage and lectron carburetor
@propabilityfpv303
@propabilityfpv303 5 лет назад
Man if I wasnt eating taco Bell for breakfast lunch and dinner I would definitely support you in patron 😂
@mbrrideitlikeyoustoleit8436
@mbrrideitlikeyoustoleit8436 5 лет назад
Taco bell shit I'm eating Ramon... Taco Bell is not cheap my friend.
@propabilityfpv303
@propabilityfpv303 5 лет назад
@@mbrrideitlikeyoustoleit8436 try the new dollar menu? I can survive off of $3.30 with 3 cheesy rice and beans barritos a day with a water cup lol
@VasilyBuilds
@VasilyBuilds 5 лет назад
I can beat you. I ate 2 McChickens and a water cup for 2.18 when I was in school
@propabilityfpv303
@propabilityfpv303 5 лет назад
@@VasilyBuilds lmao
@SpendioGarage
@SpendioGarage 3 года назад
Quick question for anyone who can answer, where do you buy engine bolts? I've been told that getting random bolts from the store isn't good because it's different grades n stuff. PLZ HELP
@Mish93Will
@Mish93Will 5 лет назад
You need to try do an electric start setup on it. TAG karts are the way.
@ainiaini8921
@ainiaini8921 4 года назад
Hebat bro
@RIPPERTON
@RIPPERTON 5 лет назад
7m 25s the breather respirator for the aluminium dust is a good idea. Im 53 and recently had a heavy metal spectrum analysis done on my hair and it showed Aluminium, Lead, Cadmium, Mercury and Arsenic on my brain and circulatory system. So yes aluminium can be respirated into your body. This contamination is being treated with Zeolite and the effects are noticeable.
@VasilyBuilds
@VasilyBuilds 5 лет назад
Thank you for keeping me aware get well!
@crazyfrog4000
@crazyfrog4000 5 лет назад
big bore kit!!
@joshtheincrediblechicken5423
@joshtheincrediblechicken5423 5 лет назад
If you want a good clutch for the money get the tusk heavy duty it’s $50-$60 for the fibers,steels heavy springs and gasket and they hold up really good in my experience
@VasilyBuilds
@VasilyBuilds 5 лет назад
Thank you for letting me know will look into that
@sudak82rus28
@sudak82rus28 5 лет назад
Видос огонь)
@VasilyBuilds
@VasilyBuilds 5 лет назад
Спасибо
@GCorona32
@GCorona32 5 лет назад
I can Vapor Blast those cases and the rest of the engine outer components for you with excellent results.
@ComputerCapone
@ComputerCapone Год назад
Vapor blast next time. Looks OEM fresh.
@robertoultreras2773
@robertoultreras2773 4 года назад
Que torque se le da a los tornillos de la cabeza y de la tapa ?
@linkerp
@linkerp 5 лет назад
Send the cases for vapor blasting. Check it out. Sweet shit!
@VasilyBuilds
@VasilyBuilds 5 лет назад
I got some pads coming in. How cheap would they do it for?
@linkerp
@linkerp 5 лет назад
Vasily Custom Builds not sure but we have a guy in South Carolina that would do it pretty cheap since you have it torn down. Makes it look brand new! Privateerconnection.com
@darringoodbrand6603
@darringoodbrand6603 5 лет назад
Big difference
@bryanroupe8646
@bryanroupe8646 5 лет назад
I would just keep it std bore and use the crank you have and maybe polish it.. In all honesty if your looking for longevity go for a stock rebuild. You can go for a top of the line clutch but there really is no need as lite as your cart is. Early last year I put a $50 clutch in 09 YFZ and it has a ported head, + 1 valves and a hot cam, rev box and a lot of other stuff, anyways makes a lot of power and have probably 30 hours on that cheap clutch with no issues but have changed fluid every few hours.
@tajjson
@tajjson 5 лет назад
Nice build, do you have a link for the ebay scotchbrite wheels?
@owenbatchen8927
@owenbatchen8927 5 лет назад
Use MAG wheel cleaner it cleans aluminum very well
@awdrifter3394
@awdrifter3394 5 лет назад
Wow, 60hp out of a 250cc, it's crazy how much they can get out of these engines without all the emission bs.
@brianjacobsen5762
@brianjacobsen5762 5 лет назад
You get 55 that's pretty good. My 88 kx 500 motor is 55 hp stock. Have friend that races off set dirt kart. 450 4 stroke or 250 2 stroke. He runs Honda 250 no trans. Makes 80 hp. There real competitive. His son won championship for that class he races in 4 stroke class I forget what they call it. Have fun don't get in trouble.
@VasilyBuilds
@VasilyBuilds 5 лет назад
Awesome! How would you delete the trans!? Is there a kit?
@pik2490
@pik2490 5 лет назад
The big bore will give you more low end grunt, less top end power essentially dropping your power band to the bottom of the rev range... Which if you're looking to drag race... its the exactly the opposite of what you want. Take the stock cylinder somewhere to get port and polished by someone who knows what they are doing. Aslo a "dingleball" honing brush is a bad idea on a 2T because it will beat the shit out of your intake and exhaust ports.
@jasonreyes6830
@jasonreyes6830 4 года назад
Can you build my kx250? I’ve got everything just need a new crank case
@Blessedlungs
@Blessedlungs 5 лет назад
Boysen rad valve for the reeds and do a phathead racing head and big bore
@500yardsplus
@500yardsplus 5 лет назад
Just file and polish the fingers on the clutch basket and it will be just fine.
@beechermudmowers5397
@beechermudmowers5397 5 лет назад
That hello kitty stereo tho 13:06
@VasilyBuilds
@VasilyBuilds 5 лет назад
@shameelali2549
@shameelali2549 2 года назад
Hi is that nikasil or sleeved?
@orvillenorth8815
@orvillenorth8815 5 лет назад
Boyesen reeds are supposed to be a great power adder on those 250’s. Never really had experience with them personally but have had plenty of friends install them on their bikes. Power reed a jet and full pipe is all a 2 stroke should need. Especially on top of a fresh oem full rebuild should be a strong engine.
@VasilyBuilds
@VasilyBuilds 5 лет назад
Got some on the way 😁 thank you for the feedback
@orvillenorth8815
@orvillenorth8815 5 лет назад
Do you have any type of formal schooling? Personally I don’t but I believe I’m a decent mechanic. I’ve just learned from repair manuals and RU-vid. You’ve convinced me you know what you’re talking about. Which is why I keep coming back to your videos every time I see a new one. Regardless though you’re doing great and I support what you’re doing.
@VasilyBuilds
@VasilyBuilds 5 лет назад
Thank you sir. I don't have any special schooling. Just a diploma. I watch allot of RU-vid videos and educate myself before doing anything. RU-vid is the best way for me to learn because it's visual. I also look at alot of forums and comments. Like when I bought my first dirt bike I had no idea what was wrong with it and now I know.
@VasilyBuilds
@VasilyBuilds 5 лет назад
Im sure Boyesen has Dyno graphs for that . Stock reeds can be a tad restrictive. With boyesen, you usually have to go down on a main jet.
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