Replacing BROKEN Eye on Hydraulic Cylinder for CAT 631 Scraper | Machining, Welding, Milling

Cracked Excavator Hydraulic Cylinder Weld Repair | Machining & Welding

Эффект Карбонаро и устройство для распаковки

Кирилл Набутов, Руслан Левиев | Обзор от BILD

Инаугурация Путина. Терпите дальше

LAND CRUISER 200 по низу рынка. Поехали!

Machining & Welding Road Milling Machine Hydraulic Cylinder barrel | TIG & MIG

Cutting Edge Engineering Australia

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In this video we are machining and welding a new barrel for a road milling machine (road profiler) hydraulic lift cylinder. The original cylinder barrel is damaged and has scratching the whole length inside so this will be a re-barrel machining and welding job. We start by machining the flanges off the barrel and machining the new cylinder barrel for weld prep. Then we fit and TIG weld the end flange onto the new barrel before MIG welding and then counter boring the weld back to spec. The 2nd flange is fitted and MIG welded with metal cored wire to complete. We are using our TM-26120G lathe, ProArc PT-201 welding positioner, WIA weldmatic 500i welder.
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Опубликовано:

7 май 2024

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Комментарии : 733

@CuttingEdgeEngineering 3 года назад

Hey viewers thanks for watching todays video of machining the road profiler lift cylinder barrel. What did you think of the welding and finished result? 😎👍 Make sure to subscribe & hit the bell icon to turn on notifications so you don't miss our weekly uploads. 👇 🤳 Follow us online here: Instagram instagram.com/cutting_edge_engineering Facebook facebook.com/cuttingedgeengineeringaustralia/ Official CEE Merch shop: www.ceeshop.com.au

@lisaburnett3368 3 года назад

Curtis. Very good finish. Have you made a the welding jig for doing pipe or was that shop made. Only they are major money over here in England. Many thanks. Lisa.

@CuttingEdgeEngineering 3 года назад

@@lisaburnett3368 hey mate do you mean the adjustable steady roller setup? Yeah shop made but was actually made for our big lathe to steady jobs that extend from the spindle but works well for this too haha.

@DCT_Aaron_Engineering 3 года назад

I watch them all. Usually on the television 📺 with a beer 🍺. Can’t comment on the Tele and have to use my phone to do so. It’s all good as that doubles your view count lol 😆. Cheers

@Brainmalfuction 3 года назад

sweet video ! looks like some gravy work there. I'm curious as to why you don't run the metal core hotter in spray arc ?

@arisalo4623 3 года назад

What gas mix You are using with mig? Nice work! 🙂

@freethought2296 3 года назад

I like the fact that you show us viewers on what and where you repaired parts are used. Looking forward to your next job!

@CuttingEdgeEngineering 3 года назад

Hey mate thanks for watching and the feedback cheers 😎👍

@TheyCallMeMrGuns 3 года назад

Was about to write the same thing, really appreciate that I can see where parts or cylinders are used.

@rupert5390 3 года назад

@@TheyCallMeMrGuns same here knowing what the work relates to really adds to how authentic this guy is just doing his work and sharing expertise - what about those flawless welds looked like they are robot welds.

@eddieward5232 3 года назад

I’m lucky enough to know what’s going on but I think it’s important that someone shows those that don’t, 40 years of repair work and still enjoy doing and watching others. When you get to old to learn your dead

@rupert5390 3 года назад

Eddie legendS of machining like yourself live forever I assume you’ve helped a few or a lot of young apprentices get their repair credentials - thanks form the rest of us mate.

@drmikeyb1 3 года назад

I like it a whole lot more hearing him explain the process of what he's doing rather than just music. Great videos.

@DaleDix 2 года назад

Kurtis and Karen

@DaleDix 2 года назад

@Bits & Bolts considering they do some after dark and expanded the workshop and the yt earnings means they're okay

@DaleDix 2 года назад

@Bits & Bolts you do you. RU-vid is lucrative if you play it right and can help you purchase plant and equipment. That's what they're doing.

@renatoaristeugomes3720 2 года назад

Today, reviewing this old video, we can see his evolution and professional growth. Congratulations.

@bigblock4270 3 года назад

love the bloopers, enjoy the machining but show us more of the dog, he's a beaut !!

@CuttingEdgeEngineering 3 года назад

Hahaha we will try to keep his fans happy with more screen time and I know my misses is working on a bonus Shop dog video too 🤣👍

@bostedtap8399 3 года назад

@@CuttingEdgeEngineering . Love the bit at the end where the dog is fed up!

@dd24kumar 3 года назад

@@CuttingEdgeEngineering .

@peterparsons7141 Год назад

And the camera recording is very good. Wish I had access to this kind of instruction 40 years ago , it would have really sped up the learning. Fantastic for new machinists. Good job.

@Leefywood 3 года назад

I’m a 70 year old codger who has never had the opportunity to see a machine shop but thoroughly enjoy watching you work. I became a wood turner 7 years ago and love my lathes so I relate to what you do but nothing I do even comes close to your work. Another plus is I enjoy your accent. Thanks for sharing.

@rickster58 2 года назад

Kurtis, as a machinist I see all of the unmentioned stuff that you do. Such as always protecting the cylinders by mounting brass shim stock to chuck jaws, and the beautiful welds that you do. You’re a master with the mig welder. I like how quickly that you’re able to move around from one task to the next. You’re ok in my book mate!

@lightpath6294 3 года назад

I will never re-barrel a dozer hoojamawhatzit but I have learned a lot about machining from you. The more instruction the better. And good lord your tig skills...

@quiet_desperation 3 года назад

You are such a genius at parting the flange off. That's a sentence I never thought I would say to anyone!

@CuttingEdgeEngineering 3 года назад

🤣🤣🤣

@cntslesfabrication 3 года назад

Your tig welding and mig welding is absolutely topnotch man. Doing the bevels the way you do is so much nicer the doing it with a torch

@CuttingEdgeEngineering 3 года назад

Cheers mate thanks for the comments 😎👍

@andrewgoins2217 3 года назад

You guys rock, seriously. Thanks for the hard work on making these videos, we all appreciate it.

@CuttingEdgeEngineering 3 года назад

Hey mate thanks we appreciate the support! Cheers 😎👍

@theoldbigmoose 3 года назад

Best heavy machining channel on the 'tube! Keep it up, chips, dogs, bloopers and the missus' comments... nothing better! Stay clear of bbq and travel videos... except to the customer site(s) to see your works of art installed. 👍

@danl.4743 3 года назад

I just gotta say. This is so much better to listen to, without the music. Thank you for taking our advice. It's so nice to hear the milling and grinding. I find myself lost in the moments watching it. And the silence around when you set the item is so zen. You're doing an amazing job with your videos. (and of course with the work itself as well. lol)

@CuttingEdgeEngineering 3 года назад

Hey mate yeah totally agree my misses likes to do a bit of the ASMR style except I like to have loud fan or music or swearing going on hahaa glad you're enjoying it thanks for the feedback. Cheers, Kurtis 😎👍

@fredfarnackle5455 3 года назад

Dan L. I agree with all those comments.

@DuncanAitken 3 года назад

Genius move adding those last few minutes to the videos. Brilliant!

@CuttingEdgeEngineering 3 года назад

Glad you like them! 😎👍

@warrenjones744 3 года назад

Nice work as usual, I see you moved your welding positioned up from the floor. Good move in my book. Cheers

@CuttingEdgeEngineering 3 года назад

Thanks mate yeah this job was small enough to have it up higher on the bench 😎👍

@WierdSpookyDude 3 года назад

GREETINGS FROM CANADA! You would make a great teacher in a tech school setting. You do so many things with a lathe that I didn't know were even possible. I have so much respect for your skills and knowledge. Cheers!

@pridonki 3 года назад

Великолепная работа! Спасибо за шикарное видео, удачи во всех делах!

@CuttingEdgeEngineering 3 года назад

Спасибо за просмотр

@dougjordan1544 3 года назад

Many thank Curtis, your videos are so informative. Thank you for uploading and giving me an insight into the lathe and milling processes of large components.

@robertlinscott1551 Месяц назад

Why am I sitting here watching Kurtis do his magic again? Am I addicted to perfection? He is a metal surgeon!

@Le_Comte_de_Monte_Felin 3 года назад

I'll never be a machinist but these videos help me to understand the inner workings of my equipment and who knows - maybe I'll spot a problem BEFORE it needs a total rebuild.

@pqworks9019 3 года назад

Perfect job!!!!! I’m sure you are the top choice when someone needs machining work done on heavy duty hydraulic parts!!!! Incredible work as usual!

@CuttingEdgeEngineering 3 года назад

Hey mate thanks for watching and commenting 😎👍

@jerrellkull5347 3 года назад

I worked for a number of years for a big excavation company, as a mechanic. They always outsourced cylinder rebuilds, until i said that i could do it. I built a big machine kinda like a lathe, but it was for breaking loose the piston nut off the rod. When the rod or barrel were junk, they had to just purchase new, they didn't want to tool up to let me build the entire units, mainly cause they didn't want to be forced to paying me a higher wage, morons spent way more buying new rods and barrels, and could have saved or made money in the long run, cause there wasn't anybody in the state that would build them. You can lead a horse to water, but you can't make them drink. Nice work as always, would love to work with you. Take care and Cheers!!!

@flightofarrow 3 года назад

Great cinematography and great direction, you guys make a great team!

@CuttingEdgeEngineering 3 года назад

Cheers we both appreciate the feedback 😎👍

@peterhall6656 3 года назад

Another rip snorter. You make it look easy which is the give away of real practical experience. I've alerted several people to your channel.

@CuttingEdgeEngineering 3 года назад

Hey Peter thanks for supporting and sharing our channel mate! Cheers, Kurtis 😎👍

@mikeraftis6332 Год назад

You do such great work. Love watching you repairing stuff.

@sawboneiomc8809 3 года назад

Mass respect..can’t wait to see the new biggie lathe in action.

@CuttingEdgeEngineering 3 года назад

Cheers mate hope you're staying warm over there 😎👍

@sawboneiomc8809 3 года назад

It’s only -14 c today...not to bad...🥶..only about 1/2 meter of snow...your headed into your hot weather about now. I remember I visited the Kimberly’s in February in 1992 and about died! Kununurra and Halls Creek area.

@fridaynightgamefilm 3 года назад

A thing of beauty! Some of your finest work.

@CuttingEdgeEngineering 3 года назад

Cheers mate appreciate it 😎👊💥

@rodgrainger9487 3 года назад

Beautiful Staffie. Everybody wants a sexy CNC lathe, but when shit breaks or needs reconditioning, guys like this get it done. Choice!

@CuttingEdgeEngineering 3 года назад

Thanks for watching mate you're not wrong! 😎👍

@stevecallaghan3245 3 года назад

Mate - a fantastic job. You are very fortunate to be doing this work. I am envious. I SO wanted an apprenticeship in machining when I was a young bloke. You must have had some good teachers and importantly you must have taken your trade training very seriously. And it is here in OZ. Keep it up. A happy subscriber.

@frankrichter5549 3 года назад

My respect for you! My work in Germany is similar to what you do. Unfortunately, I don't master the lathe as perfectly as you do. I work in the field of agricultural machinery repairs. You are the absolute specialist! Best regards from Germany ! Also many greetings to your camerawoman and your dog ...

@Paddington60 Год назад

Gosh! Somehow I missed this when first published, what a bonus, Tuesday CEE for me anyway. Thank you Kurtis, Giggler, and Homey!

@geppeocio7436 3 года назад

Attrezzatura tenuta con cura ,ed e uno dei pochi che sanno stringere i bulloni di una flangia in maniera corretta bravissimo

@kevingoodman7887 3 года назад

Love to see another master of the trade that does everything in the shop! Machining, welding, assembly.... I do the same work in the U.S Fluid tech hydraulics

@paulhammond7489 3 года назад

Enjoyed seeing the work sequence, didn't appear to be a minute wasted. All capped off by the out-takes. Keep'em Coming :)

@CuttingEdgeEngineering 3 года назад

Hey Paul thanks for watching mate glad you enjoyed it 😎👍

@BruceBoschek 3 года назад

I'm hesitant to comment because I know you feel obliged to respond, but I just can't help myself. You three turn machining into a first-class educational and entertainment event! Kurtis, your welds look like artwork! The finished result looks too good to put back on a dirty machine like that! LOL Thanks so much and know that you are highly appreciated!

@EddywaKenya 3 года назад

Man you are crazy... That acurracy?? From another world. I love your videos.

@CuttingEdgeEngineering 3 года назад

Cheers mate thanks for watching 😎👍

@johnlawler1626 3 года назад

Great idea having de boring bar in reverse easier to see what you are doing. First class job mate 👍👍👍🍻🍻🍻

@CuttingEdgeEngineering 3 года назад

Cheers John spot on there 😎👊💥

@skipd9164 3 года назад

I have machined large parts working in the GE gear plant lynn Massachusetts. Could be optical eluson but at 24:50 was flange perpendicular to shaft. Its great to watch a true craftsman do his work. GOOD JOB

@kentscoffey 3 года назад

Perfect amount of music in this one ! How many toys does the dog go through in a week? Love the show.

@CuttingEdgeEngineering 3 года назад

Hey mate he usually goes through 1-2 toys a week, all part of his pay package 😂👍

@tomlee7966 3 года назад

just putting it out there, i like your vids with the sound of the machine and work being done rather than music in background. thanks

@CCellService 3 года назад

What best about this channel is they have a bloopers at the end of thw video,that make it fun to watch all day..

@jpauteco 3 года назад

to je radost na vaši práci koukat 👍👍

@mrmichael316r 2 года назад

Love your channel . Really like the fact that you fix real world stuff.

@brzibung 3 года назад

You have some serious mig welding skills.

@CuttingEdgeEngineering 3 года назад

Cheers mate 😎👍

@reneepauze7210 2 года назад

My husband and I love watching these, he for the technical know how and I to see"how things are made" and then we both like to laugh at the giggles at the end too.

@CuttingEdgeEngineering 2 года назад

Awesome glad you both enjoy watching 😎👍

@lazydog76 2 года назад

Dang i wish my welds look like those. You have an amazing steady hand and perfect welds. Love watching the videos.

@TomokosEnterprize 3 года назад

Kurtis my friend. This was a great way to pass a bit of time today. Thanks bud. The tailstock chucks are amazing. Good job once again.

@CuttingEdgeEngineering 3 года назад

Hey mate hope you've had a good week been flat shit here 😎👍

@TomokosEnterprize 3 года назад

@@CuttingEdgeEngineering Shine on bud.

@IfIcommentIlikedthevideo 3 года назад

Hey dude really enjoy the content. I myself used to work in a tool shop as a welder, its nice to see some of the same techniques I used to do in your videos. Keep them coming!

@CuttingEdgeEngineering 3 года назад

Hey mate good stuff! Thanks for watching 😎👍

@rupert5390 3 года назад

Mate you channel gets better and better - knowing where that cylinder was going is a great bit of video (road scraper) and your welds would put a welding robot to shame - really proud you’re an Aussie - we can do great no shit machining - thanks.

@CuttingEdgeEngineering 3 года назад

Hey mate fucken oath hahaa thanks for taking time to watch and support always appreciate the Aussie's watching! 😎👍 Cheers, Kurtis

@stevenm3141 9 месяцев назад

Yes I have seen were you spun the two pieces. When one is rotating clockwise and the other piece rotates counter clockwise it's hot welding! I've seen it done on several video programs. Very interesting process.

@jorgeaugustobaudemont1861 3 года назад

That is clever to have a dark color dog in a workshop, does not show the grease! Very good job mate! Thank you!

@trcmustang 3 года назад

Always a good day when CEE releases a new video.

@CuttingEdgeEngineering 3 года назад

Another new video going up in a few hours! 😎👍

@43woodsman 3 года назад

I love seeing young people with so much skills.I admire your level and your presentations.I can only learn things from you.I apologize for my English because it is from the google translation.Keep doing what you do and stay healthy

@CuttingEdgeEngineering 3 года назад

Thanks for watching mate where in the world are you? 😎👍

@43woodsman 3 года назад

@@CuttingEdgeEngineering Greece my friend.

@lisaburnett3368 3 года назад

Curtis. Good watching machining. Great content. Thank you both.

@CuttingEdgeEngineering 3 года назад

Cheers really appreciate it 😎👍

@alexfunke214 3 года назад

As always, fine work beautifully photographed! Could you give us a brief explanation of how you decide whether to machine dry or use coolant? Cheers!

@michaeltuckerman6983 2 года назад

What an awkward angle to weld you are a rockstar and your little man running around just steals the show he is so adorable

@bradleywilliams2401 3 года назад

Kurtis - The people who hire your expertise r Lucky 2 have U around ! Another Fine job . Esso's Great

@CuttingEdgeEngineering 3 года назад

Cheers mate appreciate the comment! 😎👍

@Amaysing79 3 года назад

Thank you very nice welding job. you do first class work. you can tell you enjoy what you do. Brings back memoirs. Great video shots.

@CuttingEdgeEngineering 3 года назад

Hey Mark thanks mate always appreciate feedback from those in the industry 😎👍

@MattysWorkshop 3 года назад

Gday, the old cylinder certainly had some scoring in the, almost say it was rooted, top job once again and throughly enjoyed watching, cheers Matty

@CuttingEdgeEngineering 3 года назад

Hey Matty thanks for watching mate hope it's been a good week for you, been hot as fuck up here summer well and truly arrived. Cheers, Kurtis 😎👍

@jimsvideos7201 3 года назад

Good on you and the missus for all the filming; it takes teamwork.

@CuttingEdgeEngineering 3 года назад

Appreciate the great comment 😎👍

@63mrl 2 года назад

There are still craftsman that take pride in their work by producing quality work.

@Darkworldsofficial 3 года назад

Always look forward to the days when a new video is released. The content and the way it is presented is just perfect. I already repair plant machinery but hope to build my skills to this level as time progresses. Very interesting as always, looking forward to the next release...quality work man 👍🤙

@CuttingEdgeEngineering 3 года назад

Hey mate thanks very much for supporting the channel really appreciate it will keep the videos coming 😎👍

@humancattoy7767 3 года назад

The safety pittie has so much personality. He's a good doggo.

@daven2609 3 года назад

awesome work Kurtis look forward to seeing more of your work

@CuttingEdgeEngineering 3 года назад

Hey Dave thanks for watching mate 😎👍

@janjanssens1877 2 года назад

I love it. I wish I was jonger and be able to join you. I love welding and was a MIG TIG and MMA welder when I was young. Now, after 40 years as a police-officer I just do some tinkering at home.

@fabricationfun1509 3 года назад

Love the videos and love the little dog !! Always makes me smile !

@gusviera3905 3 года назад

Like a stack o' dimes. Beautiful TIG work. Cheers.

@jdmccorful 3 года назад

Steady, methodically, and cleanly done. Enjoy your work concept.You have a happy pup there.

@CuttingEdgeEngineering 3 года назад

Hey John glad you enjoyed it mate 😎👍

@richardsmuin7665 2 года назад

That was a fantastic Tig weld , I give you 150% . Great job !

@jameskim62 2 года назад

Your weld bead is EXCELLENT !!!! A LOT of PRACTICES ~~~~~

@raytignero376 3 года назад

Been involved in Hydraulic Barrels and actuators manufacturing here in Brisbane. Even though your doing it using manual machines , the process involves are the same using CNC machines. Love your pet dog mate.

@sinclnic 3 года назад

this has been my favorite video of the year! the tig welding and explanation of what and why and how you do everything, makes these video much more enjoyable for us people with less of an idea! keep up the great work. 👍

@davecc0000 3 года назад

Most of us watching could do this job. But the end result wouldn’t look anything like this. Excellent quality workmanship.👍🏻👏🏻

@stevebonds5157 3 года назад

TIG is such an art. Loved it when I was able to TIG. Should have stayed with that.

@sed6 2 года назад

This makes me wanna go finish several small welding projects around my house!

@craignicholson505 3 года назад

Good job u dun kurtis. But hats off to the camera lady some weld shots and a half

@CuttingEdgeEngineering 3 года назад

Hey Craig thanks mate we both appreciate it 😎👍

@ahwootton5 3 года назад

Great work as always, love watching this.

@CuttingEdgeEngineering 3 года назад

Thanks for watching mate 😎👊💥

@tantamounted 2 года назад

That was a beautiful TIG weld.

@robertbowen6610 2 года назад

That sweet puppy so cute

@neiltingzon 3 года назад

Beautiful! Just beautiful!

@fw1421 3 года назад

Besides being one hell of a machinist you’re a pretty dam good welder too!👍🏻👍🏻👍🏻👍🏻

@Stubones999 2 года назад

Happy new year! Found a video I must have overlooked!

@jamesbuttleman3130 3 года назад

You make it look so easy,your welding is awesome,very precision. I love the dog,give him a big hug for me. Thanks for the interesting video and as always,the camera tech does a super job

@jbaker8871 2 года назад

The welding and finish ehh ok i guess. Just playing! I can weld anything and pretty good machinist but your at the top of the game bud. Brilliant precision work. Its great to see you jump from machine to machine and own it! I envy you.

@warbirdwf 3 года назад

"Enough talking about it, let's do it"! If only other RU-vid machinists would practice this vs. loving to hear themselves talk... 🙄 Great video as always. Love the dog too.

@CuttingEdgeEngineering 3 года назад

Thanks for watching mate. I'm a man of few words except for fuck sakes quite proficient in those 🤣

@timothyball3144 3 года назад

If he starts talking about his weight loss problems, I'm out here! 🤣🤣

@IvyMike. 3 года назад

Thanks Curtis, another "Better than new" job, 10/10 for the camera girl too. I'm only here for the real star of the show at the end, such a shame I have to watch the whole video to get there. LOL

@CuttingEdgeEngineering 3 года назад

Hey mate thanks for watching the vids glad you enjoyed it will have to increase his screen time again to keep his fans happy haha cheers 😎👍

@pirateroberts1472 3 года назад

Excellent welding. Fine job! Great videos.

@bryanhall9274 3 года назад

Great video keep putting them out. Looks like the safety officer is getting a work out

@CuttingEdgeEngineering 3 года назад

Thanks for watching mate will keep the videos coming 😎👍

@jamesdavis8021 2 года назад

I have been binge watching your videos.They are a pleasure to watch.

@lapphan8926 2 года назад

Good job , wonderful welding

@mediarolf 3 года назад

Very good work. Here you can see a professional. Absolute thumbs up!

@Masso1973 3 года назад

Incredible welding skills, 👍

@jimbob4456 3 года назад

Fine work!

@tedheierman1181 2 года назад

Excellent welding skills!

@Tiger351 3 года назад

Nice job Kurtis! I'd be surprised if that's not a common point of failure on those profilers, they vibrate that much when they're cutting to feel it in a vehicle 100 metres away.

@CuttingEdgeEngineering 3 года назад

You're not wrong hopefully this time it lasts a bit longer 😎👍

@user-cn2ux6sn5n 3 года назад

man! you don't need paradise! you are already in paradise

@Ty-bz7zx 2 года назад

It is all I can do to not skip to the last part on these vids. You guys are superstars, keep up the great vids. P.S. those stacked dimes on the TIG weld really make me want to sell my welder, I will never be there !! =)

@jobkneppers 3 года назад

Is it possible to see your misses on screen? Knowing a little bit who you are it must be a sweetheart just like your dog (no comparison here). Just curious and if you don't want to share; I completely understand. Guy's maybe traveling to Australia just to get a glimpse. Love your work, attitude and skills. Thank you for sharing your daily, sometimes difficult, challenges. I'm familiar with your work. Thank you and best regards, best, Job

@CuttingEdgeEngineering 3 года назад

Hey mate she prefers to stay behind the screen and be a little more anonymous for now. She says my good looks are enough hahaa ok that's me talking. Thanks for watching glad you are enjoying the channel. Cheers, Kurtis 😎👍

@9217666 3 года назад

I really enjoy watching your videos. Quite the machinist.

@donnierobertson3088 3 года назад

Great job and video like always

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