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Making a 100kg Steel Anvil - The Drag and Cores using K-CAST Sand 

AusMetal Casting
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#metalcasting #kcast #metallurgy
Welcome to our first ever video on youtube! This is the first in a short series where we will make an anvil from steel.
We are a small boutique foundry based in NSW, Australia. We have over 30 years experience and a successful business casting a variety of custom jobs. We use an electric induction furnace and melt and alloy a variety of metals.
In this first video we are using flaskless moulds made with K-Cast sand and super finish paint. We talk you through the process including making cores and dipping.
We hope you enjoy it. Stay tuned to follow the process and please leave a like and subscribe to see future videos

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1 фев 2021

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Комментарии : 258   
@felixaubert2550
@felixaubert2550 2 года назад
I like the part when he doesn’t make a 100kg steel Anvil.
@rcchristian2
@rcchristian2 2 года назад
Yeah WTF??
@Match2100
@Match2100 2 года назад
It's almost as if it's a multi-part video or something
@howstuffworks671
@howstuffworks671 Год назад
Crikey mate....97kg....100kg....if that's all you can cry about...I think you gotta find better things to do with your life.
@ajhproductions2347
@ajhproductions2347 Год назад
@@Match2100 yeah but it doesn’t say part 1 or part 2 so I want a refund
@wfemp_4730
@wfemp_4730 Год назад
@@Match2100 It's almost as if the video title was poorly written.
@ponkkaa
@ponkkaa 3 года назад
It's nice to see that people care about the quality of their product and the quality of their workmanship. Cheers from New York.
@AusMetalCasting
@AusMetalCasting 3 года назад
He really does. Bob is passionate about what he does and Jamie has been working beside him on weekends since he was a boy. Thanks for the support!
@tuloko16
@tuloko16 3 года назад
Remember when americans used to do things like this...now we are too lazy to do anything and just buy crap from china. Keep up the good work, and get the young ones involved on “hands on” crafts. Keep them away from their cellphones and social media. It killed America. Would hate to see Australia go the same route!!
@baza1972
@baza1972 3 года назад
Thumbs up for Australian Made!
@richyearle007
@richyearle007 3 года назад
Nice work fellas.Looking forward to seeing the finished product.
@AusMetalCasting
@AusMetalCasting 3 года назад
Thank you!
@zaibmuda735
@zaibmuda735 2 года назад
Awesome Mr president...
@douglasfathers4848
@douglasfathers4848 3 года назад
I'm lost for words , How good is this watching you making anvils in Australia .
@AusMetalCasting
@AusMetalCasting 3 года назад
Wow, what a comment. We're speechless. Thanks for your support!
@gabewhisen3446
@gabewhisen3446 3 года назад
A tool that will last several lifetimes amazing
@ZiggysDad
@ZiggysDad 2 года назад
Didn't see any anvils being made.
@assassinlexx1993
@assassinlexx1993 3 года назад
I like your proud Australian maker's mark. Any black smith would be glad to show off your fine anvil.
@AusMetalCasting
@AusMetalCasting 3 года назад
Thanks mate!
@stanleyjaxen5043
@stanleyjaxen5043 9 месяцев назад
Wow this is amazing
@stevechewning7741
@stevechewning7741 2 года назад
"Australian made is good" pride + skill + hard work.
@paulkettle7690
@paulkettle7690 3 года назад
I want one ,love Aussie made
@AusMetalCasting
@AusMetalCasting 3 года назад
Email ausmetalcasting@gmail.com for order enquiries
@joy6085
@joy6085 Год назад
I came here from watching the gentlest horse be re-hooved with a new shoe and found myself intrigued by the anvil. Wow! Top work!! 💯
@innosyde7188
@innosyde7188 Год назад
what anvil? there is no anvil
@germancantu9847
@germancantu9847 2 года назад
The anvil turned out really nice, great job.
@innosyde7188
@innosyde7188 Год назад
there is no anvil
@germancantu9847
@germancantu9847 Год назад
@@innosyde7188 yeah it was a sarcastic comment the video says "making a 100kg steel anvil" and after watching the entire video there was no anvil. I was anxiously waiting to see a molten steel pour but was only disappointed.
@innosyde7188
@innosyde7188 Год назад
@@germancantu9847 I just found the other part(s) to the video. ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-X93n0T3ESO8.html
@FishyBoi1337
@FishyBoi1337 3 года назад
Saw someone else mention the editing and I appreciate the honesty and acceptance of criticism, I hope whoever edits these the best of luck, as I know editing SUCKS. Looks like it's gonna be a gorgeous anvil though!
@AusMetalCasting
@AusMetalCasting 3 года назад
He mate, I'm actually the editor and have put so much hard work in to developing and learning this all quite quickly. The first video is the first video I ever made. I did all the planning, cameras, editing, youtube admin etc. By myself and it was so much work I wasn't prepared. The criticism hurt but I needed it and comments like this make it all worth it. I have learned so much and am excited to keep making videos. You made my day. Thank you
@dakotareid1566
@dakotareid1566 3 года назад
@@AusMetalCasting get the app skill share there’s videography courses and video editing courses best of luck
@Edward-xj4mp
@Edward-xj4mp 2 года назад
This is an excellent video, editing is fine. The content is superb!
@TheAspiringLawgiver
@TheAspiringLawgiver 2 года назад
@@AusMetalCasting Coming from a former Combat Videographer in the United States Marine Corps, this was an informative and entertaining video to watch. Considering it's your first video, it's done damn well.
@saidsahra15
@saidsahra15 Год назад
@@AusMetalCasting What do you mix with black sand to be that strong and hard?
@ChuckUnderFire
@ChuckUnderFire 2 года назад
I thinking this is probably the first time I’ve seen someone say “take you time, make sure you don’t take too much off” and then ACTUALLY take time, check the fit a bunch. Good on you guys.
@brendanhayward1803
@brendanhayward1803 3 года назад
australian made is good and there needs to be more of it
@AusMetalCasting
@AusMetalCasting 3 года назад
We agree! thank you
@pby1000
@pby1000 3 года назад
Agreed. This NWO crap has to end.
@HAIDUCBLADES
@HAIDUCBLADES 3 года назад
Great video. Subscribed. Please in the next video also film the heat treating part. I have never seen that anywhere and would very much like to. Thanks for the vid. Have a good day.
@AusMetalCasting
@AusMetalCasting 3 года назад
Heat treating was done as the metal cooled from the initial casting. It's not conventional but it works
@beardyblacksmith7879
@beardyblacksmith7879 3 года назад
Joey van der steg has a video where he heat treats an old anvil
@joshschneider9766
@joshschneider9766 3 года назад
Sweet work. No bull.
@AusMetalCasting
@AusMetalCasting 3 года назад
No Bull ;)
@johnblack6447
@johnblack6447 3 года назад
Here i was about to sell my Peter Wright & buy one from that pommy in America (Alec Steele lol). Ill def be buying one of these 100% Please post up more vids of your casting & pattern/mould making,awesome stuff.
@dragonwing4ever
@dragonwing4ever 3 года назад
theres a few options for new anvils in aus , anyang does them so does bsl anvils both are extremely good options and reasonably priced too
@williampaylorjr9481
@williampaylorjr9481 2 года назад
It's good to hear from people that love what they do and even better when they can work with family which has its own set of challenges. You don't hear too much these days about preserving trades and skills being lost to large industrial companies. When my son finished high school he told me he wasn't going on to college but rather a trade school. He said he wanted to work with his hands as a welder. Just like my father and grandfather told me....take pride in whatever you do there's nothing wrong working with your hands if you're doing what you love.
@dale9896
@dale9896 3 года назад
Great job well done!!!
@AusMetalCasting
@AusMetalCasting 3 года назад
Thank you for watching! Glad to hear you like it
@lancemillward1912
@lancemillward1912 3 года назад
Looks bloody good to me
@AusMetalCasting
@AusMetalCasting 3 года назад
Thank you!
@markward6076
@markward6076 6 месяцев назад
Wow !
@jacobdegeling
@jacobdegeling 3 года назад
I didn't want this video to stop. Great work fellas.
@smoluk1
@smoluk1 2 года назад
Way to go!
@liambain5070
@liambain5070 3 года назад
Haha Mike nolan the man himself love it
@AusMetalCasting
@AusMetalCasting 3 года назад
hahahahaa. Now you've said it I can't unsee it
@ryanbarlet1265
@ryanbarlet1265 2 года назад
I mold aluminum casting it’s cool seeing other sand casting being done
@gabewhisen3446
@gabewhisen3446 3 года назад
Amazing work men keep up the good work
@josephastier7421
@josephastier7421 3 года назад
That mold looks like you made it out of concrete. Amazing work.
@ledocteur7701
@ledocteur7701 Год назад
it's resin sand, basically resin but in a powdery form whish is easier to work with, so yeah, it's essentially like concrete but that dries much quicker, is significantly more expensive and probably not quite as strong.
@tattoos1988
@tattoos1988 3 года назад
Now this is what I like high quality hand made items you can see the pride and craftsmanship being used in each casting thanks for sharing I’m a new subscriber all the best
@AusMetalCasting
@AusMetalCasting 3 года назад
Cheers mate!
@innosyde7188
@innosyde7188 Год назад
ur only getting a 'Cheers mate' because you subscribed
@HariyadiAlemMusleh-fc4dj
@HariyadiAlemMusleh-fc4dj 7 месяцев назад
Saya suka melihat video pembuatan anvil..salam dari indonesia🇲🇨
@Tried_Original
@Tried_Original 2 года назад
Great job
@davidlenneberg4303
@davidlenneberg4303 3 года назад
Wow I didn’t know we made them in Australia any more.
@jawdatfares2831
@jawdatfares2831 3 года назад
Thanks again that was awesome to see keep up the good work we love you we love to see the final product part 2
@Sandwich4321
@Sandwich4321 3 года назад
Are you guys going to make another video with the pour and the final product?
@AusMetalCasting
@AusMetalCasting 3 года назад
We sure are! The next video is the cope, riser and closing the mould with the pour and machining / finished product after that. Stay tuned!
@andizell2255
@andizell2255 3 года назад
Thank you so much for this Video! You guys are rockstars!!!! I tried to find information about anvil casting and you are the first to post a proper video about it done by a real foundry🤩 love it, cant wait for the following videos
@AusMetalCasting
@AusMetalCasting 3 года назад
🥰🥰🥰 Thank you! Yeah I found lots of backyard melters but not many pros on here. We'll be making more than just anvils. Hope you enjoy it!
@andizell2255
@andizell2255 3 года назад
@@AusMetalCasting I definitely will! Casting is a very interesting topic for me 😊
@marctrossbach6560
@marctrossbach6560 2 года назад
Good stuff!! Makes me want to buy one
@scottpitner4298
@scottpitner4298 2 года назад
When he’s painting the inside I wanted to say “Don’t forget to get Down Under there”
@justinthomas2458
@justinthomas2458 2 года назад
Very cool, thank you for sharing this process!
@jamesburkhardt5143
@jamesburkhardt5143 3 года назад
Love the videos...very satisfying for my creative side!
@rkgaustin9043
@rkgaustin9043 2 года назад
Crikey!
@brettvictory4606
@brettvictory4606 Год назад
Now I understand what sand casting, Honda used to make their motorcycle engines this way.
@NavySturmGewehr
@NavySturmGewehr 3 года назад
subbed. Excellent first video! Let's see more! Now I want one of your anvils but I imagine the shipping would be insane.
@aldunlop4622
@aldunlop4622 3 года назад
“Dave, knock it off with the bloody angle grinder, I’m makin’ a bloody video!”
@AusMetalCasting
@AusMetalCasting 3 года назад
Hahahahahaha
@jcgjcg3844
@jcgjcg3844 2 года назад
He isn't lying Australian made is Good but American Made is The Best! 🇺🇸
@dr.ibrahimhassan8501
@dr.ibrahimhassan8501 Год назад
رووووووووعة لا حول و لا قوة إلا بالله و الله رائع اللهم صل و سلم على نبينا وحبيبنا وشفيعنا وقائدنا وقدوتنا محمد صلى الله عليه وسلم تسليما كثيرا وسبحان الله وبحمده سبحان الله العظيم.💘🍃💝🌾💚🌺❤🌻💙🏵💞🌱🧡🍀💓💐🌼🌷💙🌿💕
@TlD-dg6ug
@TlD-dg6ug 2 года назад
Nothing to see here people, just a man living his childhood dream of playing in a sandbox and making stuff. 😁
@alteredchannel3549
@alteredchannel3549 3 года назад
Trabalho bem feito!!!!!!
@allnonsensewrenching
@allnonsensewrenching 2 года назад
Just found your channel and I'll admit, I'm hooked! Keep it up mate! --Watching from the United States of America.--
@xanderalxandro6823
@xanderalxandro6823 3 года назад
My goodness, this is great video on so many levels. It highlights great craftsmanship, it is very educational and informative, and very entertaining too. I can't wait for Part 2. Off topic, I love studying, listening and comparing accents and I've noticed the Australian accent is very similar to that East Texas, especially the way some words are pronounced: People sounds like pay-ple Same sounds like sime Paint sounds like pint.
@MisterRorschach90
@MisterRorschach90 2 года назад
You guys should make the worlds biggest anvil and take over the RU-vid algorithm. I’m talking an anvil big enough for multiple people to stand on.
@ronniebuchanan6575
@ronniebuchanan6575 3 года назад
Blue Zircon mold wash. Greatest natural refractory ever. Tubelecane was the first foundryman he was a blacksmith that started molding shapes and casting not sure who the first guy to figure out there is metal in those rocks lets heat it up and melt it out. Boggles my mind on that one.
@tehfuqizg0inon588
@tehfuqizg0inon588 2 года назад
Almost like something or someone helped tbe discovery process along
@hopebear06
@hopebear06 2 года назад
Subbed.
@FOOKYOUTUBENUMBERS
@FOOKYOUTUBENUMBERS 2 года назад
Fooking great vid!!!! considering no anvil got made; to many beers rnd the barbie I suppose
@hemidart7
@hemidart7 2 года назад
It's not called paint interviewer it's call wash and its made of zircon flower, the most heat resistant of the sand scale and very expensive so its cheaper to build the mold with silica sand. Some cases other sand is used in certain areas like Cera-bead, Chromite, Zircon all for different needs like chromite is used in areas that need a chill effect that is when you need to control the solidification in places you can't put an actual chill block (block of steel) zircon is used for areas where a lot of burn in happens and you need more protection anyway the wash is made out of zircon in most cases but there is other wash like when you do iron and manganese Steels and stainless is up in the 2700-2900 degrees pouring temps and need to be super heated sometimes up to 3000-3100 Ductile iron is much lower 2100-2400 so you don't need to worry so much about burn in the use of zircon not even fresh silica just recycled silica an its grey wash is all thats needed
@user-nd3lx1zg9t
@user-nd3lx1zg9t 3 года назад
Would have been nice if you had advised the this would be multiple parts.
@rupert5390
@rupert5390 3 года назад
Geez really
@bradmcconnochie3204
@bradmcconnochie3204 3 года назад
Constructive criticism for next time, looking good so far!
@scottgage9541
@scottgage9541 3 года назад
I would like to know how you recycle the sand from the mold.
@anamnesis972
@anamnesis972 10 месяцев назад
Hi ! What the sand's made of please ? Silicate sand + Water ? Or + Oil ? Thanks you very much~~
@Ho1yhe11
@Ho1yhe11 3 года назад
I am curious about how they melt the steel and how it does not remove most of the carbon
@AusMetalCasting
@AusMetalCasting 3 года назад
it does, we add more back in to allow for it
@Ho1yhe11
@Ho1yhe11 3 года назад
@@AusMetalCasting how do you add it back in, siliconcarbide powder?
@AusMetalCasting
@AusMetalCasting 3 года назад
@@Ho1yhe11 go and watch video 3 closely. It's in there
@Ho1yhe11
@Ho1yhe11 3 года назад
@@AusMetalCasting I watched the pour all it said was "adding carbon" and it was a black powder which could be siliconcarbide or coke dust or something else it was added before the metal was even melted which I would think would reduce its effectiveness Other things added were ferro manganese to add hardness was added when there were still some solid chunks of steel but a puddle of molten steel at bottom aluminum to help remove impurities added after everything was completely melted and a white powder which was unnamed to bunch the slag together I would assume this is limestone
@TheHeavensHell06
@TheHeavensHell06 2 года назад
Noice........
@hemidart7
@hemidart7 2 года назад
I worked in one of the best foundry's in the world making some VERY EXPENSIVE PARTS I wanna tell you something about the wash you are using we used to hand paint it on like you do in this video but the best way is to Flo coat if you don't know what that is its pouring on the wash and letting it flo off you want the wash to be a 65-70 buam'e this will give you a better cast surface with less porosity and burn
@ericritz932
@ericritz932 3 года назад
I love to have that
@Jagdtyger2A
@Jagdtyger2A 2 года назад
I am curious as to how you can get a welded steel face on an anvil. My old Blacksmithing instructor said that the welded face anvils were the best
@itsjusrex
@itsjusrex 2 года назад
With cast iron there is a process in which you can pre-heat and then weld stringers of weld metal of your choice. Building up a layer. Then post heating as it cools Then surface the top and you’re done
@rocifier
@rocifier 2 года назад
This is awesome, can you freight these to New Zealand?
@shlomomenashe6324
@shlomomenashe6324 Год назад
👍
@sudo_nym
@sudo_nym 3 года назад
That’s basically the basics on basically casting a basic anvil.
@_Jumbo_
@_Jumbo_ 3 года назад
👍😊
@dbmail545
@dbmail545 3 года назад
Only in Oz do foundry workers wear shorts
@AusMetalCasting
@AusMetalCasting 3 года назад
Not when we're melting but the rest of the time it gets hot!
@kangmasdimpil2346
@kangmasdimpil2346 2 года назад
Kesuen
@ianbegg9851
@ianbegg9851 3 года назад
Awesome first video, very well done, they will only get better and quicker from here :-) I don't know why it took so long to find this channel :-) THANKS
@maxbolshoynwykt
@maxbolshoynwykt 2 года назад
Hello from Siberia! Can you please write what is your mold made of? I understand that it is some kind of sand with resin. We use mixture of sand and clay here when casting iron. We get iron from ore, reconstructing the methods of our ancestors.
@Kamikaziidare
@Kamikaziidare 2 года назад
How do you ensure the face and base/feet are parallel, it doesn’t look like the machinists milled the base? Do you temper it back slightly? What average HRC is the face and horn? I’m in South Africa, was wondering what your price is?
@babebful
@babebful 2 года назад
That was a great set of videos, quality product .about how many hours does it take to make one of those ?and what is the price?
@scothubbard5323
@scothubbard5323 2 месяца назад
Was that burns on the guys arms that was applying the paint to the mold?
@rickershomesteadahobbyfarm3291
@rickershomesteadahobbyfarm3291 10 месяцев назад
When did you make the anvil? I must have missed that part.
@hemidart7
@hemidart7 2 года назад
We tend to call those things filters but they're really not a FILTER! they will sit in the base of a pour cup called a Kalpur they regulate the flow of the metal
@ramanand4221
@ramanand4221 2 года назад
Did your machine shop make the top and the bottom square and parallel to each other? No website? How much does this cost! What are the two cylindrical nubs on each side?
@santhoshkumarr9460
@santhoshkumarr9460 3 года назад
Ommala
@tedykrisnapati2924
@tedykrisnapati2924 7 месяцев назад
it is difficult to cast iron in a melted state with a heavy load. because it will damage the mold.
@matteyles7466
@matteyles7466 3 года назад
Awesome stuff, do you do a swage block?
@joshschneider9766
@joshschneider9766 3 года назад
wonder how much it would cost total to buy and ship one to the usa...
@AusMetalCasting
@AusMetalCasting 3 года назад
Send us an email so we can work out the shipping. ausmetalcasting@gmail.com
@wantafastz28
@wantafastz28 3 года назад
Where does one in the US get that paint? What is it called exactly?
@AusMetalCasting
@AusMetalCasting 3 года назад
I'm not sure where you can get it in the US. We're setting up an online shop so you will be able to purchase from us
@wantafastz28
@wantafastz28 3 года назад
@@AusMetalCasting the closer side to Australia! Arizona is where I'm at, maybe u can do international orders!
@AusMetalCasting
@AusMetalCasting 3 года назад
That's the plan! We're working on the final anvil video and then that will be top the list
@hardrivethrutown
@hardrivethrutown 2 года назад
I'd recommend adding a (Part 1) to the title to avoid confusion Other than that, great video
@killjoy987987
@killjoy987987 2 года назад
How long would it take to make one out of brass
@MichaelHarto
@MichaelHarto 2 года назад
Is this the guy bigstackd dump his scrap steel to?
@devemch7851
@devemch7851 2 года назад
Killer Video! What resins do you use in your sand? How fo you reclaim your sand?
@seandepoppe6716
@seandepoppe6716 2 года назад
And is there a part 2? Where we get to see the finished product?
@mdimansantoso3976
@mdimansantoso3976 3 года назад
What kind of paint that used? it burned easily
@sblack48
@sblack48 Год назад
Did he get some molten metal on his left forearm?
@jawdatfares2831
@jawdatfares2831 3 года назад
I wont to have one of those anvils 100 kg haw to get one of them do sell them haw to contact with you sr
@Rich77UK
@Rich77UK 2 года назад
Call me pathetic. But if i needed a 96Kg anvil I would absolutely want one with the Australian continent on its side. Looks Frickin awesome. ;) Rule Australia!
@plutoniumpie
@plutoniumpie 7 месяцев назад
Is a certain coyote your customer?
@odeltarkhan3033
@odeltarkhan3033 2 года назад
What paint are you using?
@amrohindi4551
@amrohindi4551 2 года назад
what type of steel you've used ?
@b.h.customs2596
@b.h.customs2596 2 года назад
What kind of pain do you use?? 💥💥Awesome Video 💥💥🤙🤙
@everready19373
@everready19373 2 года назад
What is that on his forearms, warts?
@jaalor1324
@jaalor1324 2 года назад
А где, собственно изготовление наковальни??? Ролик называется Making a 100kg Steel Anvil - The Drag and Cores using K-CAST Sand
@jamiesuvo7420
@jamiesuvo7420 2 года назад
If I wanted to buy one of these anvils where would I get it from please
@ppx4243
@ppx4243 2 года назад
Forgot the anvil bit
@Surv1ve_Thrive
@Surv1ve_Thrive 2 года назад
🇬🇧👍🇦🇺
@TohGahr
@TohGahr 2 года назад
Where to buy, and do you ship to the US?
@CottonTailJoe
@CottonTailJoe Год назад
Where can one buy an Australian made anvil?
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