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Making An Exhaust Silencer/Muffler 

Clive Hancy
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Making a muffler for my cafe racer/tracker XS650. This is how I made some exhaust silencers for my project bike. It's a cafe racer/tracker. I should have used slightly thinner sheet, perhaps 1.3mm as this 1.5 was hard to bend. I had previously tried 1mm but it was too thin to weld nicely.

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27 сен 2024

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Комментарии : 79   
@zuzuki65
@zuzuki65 7 лет назад
Clive you are a true custom builder. thank you for recording and sharing your build for us
@Sorcli
@Sorcli 7 лет назад
Thank you! Glad you enjoyed it
@ThePaddlerjay
@ThePaddlerjay 7 лет назад
This guy really is amazing ! Not many would attempt this without a full shop! When you see OCC they are fast and have make amazing things but they do have the best equipment and thexpertise person building the pipe is a specialist in that one task.
@Sorcli
@Sorcli 7 лет назад
Thanks. In fact I would love to have a proper workshop (as I once had) now I'm sort of stuck in a communal shed with very few tools. Lucky that my friend has a lot of welding equipment. Who knows perhaps if my videos go viral I will earn some cash and be able to get some proper equipment. Thank you once again.
@GawdonBennett
@GawdonBennett 7 лет назад
One man and his shed a concept not to be underestimated....ride safe.
@Sorcli
@Sorcli 7 лет назад
Red Point Productions Thanks!
@rodrigofajardo6096
@rodrigofajardo6096 7 лет назад
very nice! but incomplete, there should be a sound test.
@Sorcli
@Sorcli 7 лет назад
I haven't mounted them yet as I am still building the bike. When I finish I will post a video of it running as I did for my first bike the XV750
@ChaiRuou
@ChaiRuou 5 лет назад
@@Sorcli 1 year passed...
@Sorcli
@Sorcli 5 лет назад
viet le Yes, sorry. Life has got in the way and it’s nearly finished. Just got to repair the wiring after rats eat some of it and I could start it.
@vincecloudchaser2486
@vincecloudchaser2486 4 года назад
2 years passed, no pressure brother
@tuomasmoi
@tuomasmoi 4 года назад
No pressure 😅
@manibaudilio674
@manibaudilio674 3 года назад
use a small rachet strap or a rubber belt oil filter remover while tacking in place
@karlalton3170
@karlalton3170 4 года назад
Look awesome dude struggled with thickness but turned out great 😁😁🤘🤘🤘
@purebloodheretic4682
@purebloodheretic4682 6 лет назад
Bloody Awesome - Nice Megaphones🔉🔊💨🎶 -I'd Buy Them, Rather than most Junk you can buy on Ebay- -Cheers👍😎🍺🍻🍺
@Sorcli
@Sorcli 6 лет назад
duncan wood Thanks. Hopefully I’ll get them fitted and finish the bike build soon and post a video of the bike running.
@Sorcli
@Sorcli 6 лет назад
duncan wood Hope you subscribed
@Sorcli
@Sorcli 7 лет назад
Yes, they fit directly onto the XS standard pipes
@dipikasbeautysalon7450
@dipikasbeautysalon7450 4 года назад
Which wool u had used to make it like ceramic wool or glass wool
@Sorcli
@Sorcli 4 года назад
small kids big world Yes it’s fibreglass muffler packing available from eBay.
@danielelomaistro4462
@danielelomaistro4462 4 года назад
Amazing, post the plans please?
@Sorcli
@Sorcli 4 года назад
Daniele Lomaistro Thanks. Unfortunately I think I no longer have them. If I find them I will post them
@Sorcli
@Sorcli 4 года назад
Daniele Lomaistro purely by mistake I found my templates this morning. If you contact me on Facebook I will send you a photo
@baazigaj9125
@baazigaj9125 4 года назад
What's your Facebook id
@Sorcli
@Sorcli 4 года назад
Baaziga J Just search my name Clive Hancy
@ahmadhm1303
@ahmadhm1303 5 лет назад
Nice angel grinder
@Sorcli
@Sorcli 5 лет назад
Ahmad hm 130 Yes, I know. Mistyped and once I’d upload it I couldn’t change it. My internet connection is so slow that it took hours to upload so I didn’t bother correcting it.
@claudiadesimone-singerandv352
@claudiadesimone-singerandv352 7 лет назад
Excellent! Did you have any trouble cutting the stainless steel, especially the curved parts?
@Sorcli
@Sorcli 7 лет назад
Claudia de Simone Well the straight parts were fine, the tight curves were a bit difficult but, cut them slightly larger and then ground down to the line
@bentagliarini9634
@bentagliarini9634 5 лет назад
to make my kawasaki kx85 exhaust quiet, i know it has to be double s and a little longer but could you do us a video showing how to make one please, weather i buy 2 exhausts off eBay cut them up and weld togeather or buy some sort of steel to fabricate the outer shell and just use the insides.
@Sorcli
@Sorcli 5 лет назад
Ben Tagliarini If I were you I would buy a cone from a company called Cone Engineering. They have a selection of ready made cones or you can buy parts and put it together yourself. The ready made ones are about €120 which is really good.
@Really2u
@Really2u 6 лет назад
Love to hear those rockets
@Sorcli
@Sorcli 6 лет назад
Gym Hope to get it started before the summer and I’ll post a video. Unfortunately been held up recently.
@endurojimmy3109
@endurojimmy3109 3 года назад
What a great job you've made. Coming from a motocross background its normal to split the silencer and repack every 6 months or so. Would this not be a problem with it welded up, or is it not something you do with road bikes?
@Sorcli
@Sorcli 3 года назад
To be honest it’s not something I thought of. I nearly packed it with fine wire wool which may have been better but was trying to go for a slightly quieter sound to not draw attention to the bike which it basically illegal in Italy. Unfortunately I never finished the bike and now have it up for sale 😞
@iceyaj3167
@iceyaj3167 4 года назад
damn i though doing my way was harder until i seen this.
@julianpabon570
@julianpabon570 3 года назад
It's fibreglass?
@Sorcli
@Sorcli 3 года назад
It’s exhaust silencer packing but basically I think it is glass wool
@Sorcli
@Sorcli 3 года назад
They make wire wool for it too but that allows more sound to go through and is what is in the muffler/silencer on my other bike in the videos.
@gauravs5724
@gauravs5724 4 года назад
hey how did u cut the stencil measurements
@Sorcli
@Sorcli 4 года назад
Gaurav .s Searched the internet for a site that explains how to calculate a cone: craig-russell.co.uk/demos/cone_calculator/
@purebloodheretic4682
@purebloodheretic4682 6 лет назад
👍😀 Subbed
@Sorcli
@Sorcli 6 лет назад
duncan wood Thanks!
@davidrogers1410
@davidrogers1410 6 лет назад
but what do they sound like?
@Sorcli
@Sorcli 6 лет назад
David Rogers Just about to fit them and finish the wiring then when it’s running I’ll post a video
@sakthigopal6050
@sakthigopal6050 3 года назад
Rs
@alanvt1
@alanvt1 6 лет назад
Sorry can't deal with the fucking "row"
@PetesGuitarUniverse
@PetesGuitarUniverse 3 года назад
What's an 'angel grinder'? A heavenly app for homosexuals?
@Sorcli
@Sorcli 3 года назад
It’s similar to an angle grinder but used in a religious setting
@MrNigel1340
@MrNigel1340 6 лет назад
Fascinating video, would like to hear the end result, thank you.
@Sorcli
@Sorcli 6 лет назад
Doc Cox Been off with a bad back for ages. Just got the pipes made and should be fitting them soon. I’ll have it running in a couple of months and will post another video
@OlieBurton
@OlieBurton 6 лет назад
Hey, great video! Have you got the bike running yet to see how they sound? I am also building XS and want to find or may something similar that isn't to loud.
@Sorcli
@Sorcli 6 лет назад
Olie Burton Thanks. Not running yet, nearly finished the build, hopefully by the end of the summer I’ll post a video of it running.
@JONSABMOTO
@JONSABMOTO 5 лет назад
I was expecting for the sound test
@Sorcli
@Sorcli 5 лет назад
JON-SAB MOTO I would really like to hear them myself. Can’t finish the last few things on the bike as life has changed drastically, and the bike needs a couple of days more work to finish it. When I do, I’ll post it straight away.
@mahantesh1430sutar
@mahantesh1430sutar 5 лет назад
Want to hear revs of it
@Sorcli
@Sorcli 5 лет назад
Mahantesh Sutar Me too 😀 Nearly there. Just waiting for some electrical parts to arrive.
@folarus
@folarus 6 лет назад
good job
@Sorcli
@Sorcli 6 лет назад
Bianchi Patrick Thanks. Hope you subscribed.
@lucan6266
@lucan6266 7 лет назад
Did you fix the perforated pipe inside? Or did you just fill up the "frame" with the perforated pipe and the glass wool?
@Sorcli
@Sorcli 7 лет назад
Luca Nettel I just welded a couple of spots at the top and bottom to hold it in position and to stop it vibrating loose.
@lucan6266
@lucan6266 7 лет назад
Clive Hancy Okay, thanks:) Going to open up my original exhaust tomorrow and make it a deep tone just like the GPR🤘
@shebby0204
@shebby0204 6 лет назад
The music is too repetitive
@Sorcli
@Sorcli 6 лет назад
paul anthony bulao Music is always a problem because of copyright. You have to try to choose a free one and the choice is limited.
@jatinmahajan3259
@jatinmahajan3259 6 лет назад
Sir size kya hai length and breadth kitni hai
@Sorcli
@Sorcli 6 лет назад
Jatin Mahajan It has a 40mm diameter 50mm long inlet, main cone is 216mm long and 76mm wide. End cone is 50mm long and exit hole is 40mm
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