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Porsche 911 Transmission Repair 

Klassik Automotive Training School
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This transmission came to us in a 1983 911SC. The first complaint was a fuel smell, and a reported fuel leak. So, we went ahead and did the fuel lines in the tunnel.
Fuel lines in the tunnel, • Porsche 911 Fuel Lines...
Next we took a test drive on the transmission. Work had recently been done, but the shift was not as it should be.
When we opened up the transmission, it was clear it had not been rebuilt in some time. Silicon sealant was an indication that it had been opened at some earlier time in its life.
After replacing all the synchro rings, bearings, and most of the dog teeth, it was time to reassemble and measure. The bearing drag, pinion depth, and crown wheel backlash were all out of specification. With a bunch of shims from Porsche, we got this 915 transmission back within tolerance.
After all the new parts, this transmission needed extended road testing. With everything settled in, it was time to send this silver bullet on its way.
If you need more detail, please check out our transmission playlist. Here you will find hours of transmission rebuilding. As well we cover setting up the VW 383 tool.
Transmission, Transaxle, • Transmission Transaxle
VW385 tool, • Using a VW-385 Tool. ...
Thanks for watching

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28 июл 2022

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Комментарии : 42   
@georgehintenbergerpa4363
@georgehintenbergerpa4363 11 месяцев назад
I have the same issue with my 1st gear. Won’t go into 1st unless I come to a complete stop. Otherwise it will grind. Now I know what to expect. Thank you
@klassikats
@klassikats 11 месяцев назад
Yes sounds like the synchro assembly is completely worn out on that one. Kurt
@diogeneslamp8241
@diogeneslamp8241 7 месяцев назад
Mine too
@georgehintenbergerpa4363
@georgehintenbergerpa4363 7 месяцев назад
@@diogeneslamp8241 had my transmission rebuilt since. Goes into all gears perfect!
@quigles1977
@quigles1977 11 месяцев назад
Absolute pleasure watching a master at work.
@klassikats
@klassikats 11 месяцев назад
Thanks, glad you enjoyed it Kurt
@chuckglass8849
@chuckglass8849 Год назад
Outstanding work kurt! I just wish I'd found you first. You do ethical, honest work, thank you again.
@klassikats
@klassikats Год назад
Thanks Chuck, Kurt
@refuztosay9454
@refuztosay9454 6 месяцев назад
Don’t you just love having to fix not just the assembly’s wear problems but the problems created by the Jack-leg mechanic who had his hands on it previously. As a mechanical engineer in the automotive industry - it’s a pleasure to see someone with solid skills maintain the powertrain by adhering to proper technical specs and repair guidelines. Customers can depend on this guy in my opinion.
@klassikats
@klassikats 6 месяцев назад
Yes I seem to come across a lot work that is not done very well. Unfortunately there is a lot of bad information out there and it seems that opinion drives repairs more than facts. Thanks Kurt
@KeithShafer
@KeithShafer Год назад
Awesome video. I recently had my 915 rebuilt and I asked for all the parts that were replaced and while everything was explained it was a bit overwhelming. Nice to go back and compare with your excellent video.
@klassikats
@klassikats Год назад
Glad it helped Keith, We always return all removed parts to our customers. Kurt
@kevinbodman1011
@kevinbodman1011 Год назад
1❤11😮😮😮😮😮😮😮99 o p19p I 9
@christiandunn4572
@christiandunn4572 Год назад
Another really informative video. Thanks, keep em comming!
@klassikats
@klassikats Год назад
Thanks, will do! Kurt
@johnfreeman1189
@johnfreeman1189 Год назад
Another outstanding video with great tips!
@klassikats
@klassikats Год назад
Glad you enjoyed it! Kurt
@LooseNut099
@LooseNut099 6 месяцев назад
Zen master of air cooled Porsche at work here.
@klassikats
@klassikats 6 месяцев назад
Thanks Kurt
@user-gl2eq2ly4g
@user-gl2eq2ly4g Год назад
Outstanding
@klassikats
@klassikats Год назад
Thanks
@Paul_VanGo
@Paul_VanGo Год назад
Even in the lucrative Porsche market, some shops have the audacity to cut corners and sell 100k mile old boxes as reconditioned.
@klassikats
@klassikats Год назад
Yes its a shame
@classicporschesforsale4257
@classicporschesforsale4257 Год назад
Kurt, I love your videos. We keep them up next to the bench while doing rebuilds as a refresher and cross reference. For the DIY, what cleaners do you recommend for the case and internals? If the case is sealed and we just want to freshen up externals to remove gunk before reinstall, what's a good process for cleaning the outside case?
@klassikats
@klassikats Год назад
For internals I use Ozzie Juice in a heated parts washer. with just washing the exterior I would just use your favorite degreaser and a pressure washer. Just make sure to seal the breather vent on top of the transmission and do not direct the water stream directly at the input shaft or selector shaft seals. Kurt
@jasonwright9555
@jasonwright9555 Год назад
Recently found your channel and it's very informative and well put together. It's very clear that you know your onions! I have just done a transmission fluid dump and noticed a small piece of what I know now to be a dog ring tooth. It was stuck to the magnetic drain plug. My Transmission was rebuilt about 5 years ago by a local specialist and it has always been a good shifting 915. In fact, it is still shifting well even minus one tooth. However, I am conscious of further damage and I am starting to think about a rebuild. Seeing as you are on the other side of the planet to me, I guess I will have to think about doing this myself. :-) I rebuilt my engine in my garage and I have a pretty good set-up, so I am quite confident that I could attempt it. However, it's the final set up of the Diff that I am worried about as I believe that there are some special tools required? I did this job on my MGB years ago and it worked out well, but I think that was mostly down to luck. Do you think this is a job that can be tackled by an Engineer who happens to be a hobby Mechanic? Many thanks and keep up the great content!
@klassikats
@klassikats Год назад
The tooling is the biggest key to being successful. If you are just staying on the transmission side of things then yes, you should be okay. You will still need to buy some tools to change the dog teeth. However, if you need to change anything on the diff side you will need to find someone that has the tooling to set up the gears for you. Kurt
@jasonwright9555
@jasonwright9555 11 месяцев назад
@@klassikats Thanks for your reply Kurt. Very much appreciated. I'll let you know if and when this happens.
@kazstrankowski8721
@kazstrankowski8721 Год назад
LOL! I have the same problem!
@klassikats
@klassikats Год назад
we can help if you need Kurt
@ft5805
@ft5805 Год назад
Amazing videos. I've watched this and the earlier series on 915 transmission rebuild several times. I have similar issues with my 915 on my 1973 911E. Can you share a list of the specialist tools which you used/recommend to do a similar rebuild? I never plan to sell my car and plan to do a rebuild and change all the parts which wear out. I see you focus on syncro rings, dog teeth gears, bearing and bearing sheaths. What else do you recommend changing?
@klassikats
@klassikats Год назад
Sorry about the late reply Here is a quick list of the must haves VW 385/1 Diff measuring bar VW 385/14 Plunger for diff bar VW 385/17 Magnetic disc VW 385/30 master gauge VW 388 Measuring lever VW 385/4 Centering mandrels P260A Shift fork adjustment plate P37A Drive shaft Lock Plate VW 521/4 Locking sleeve P355A Input shaft holding plate Bearing Puller Set 20 Ton Press Press plates and Tubes Dial Gauge 1/2" Torque Wrench capable of at least 300 NM 3/8" Torque Wrench Torque Meter Feeler gauges As well as general hand tools Metric sockets and wrenches etc. All in all it is fairly substantially investment. Most of these tools are no longer available new and if I had to guess buying everything today could be a $15,000 to $20,000 investment. Kurt
@mikeyatesautomotive
@mikeyatesautomotive Год назад
Great video bud, how much did the parts & labor come out to ?
@klassikats
@klassikats Год назад
Can't remember exactly on that one, but as an average, you can figure a complete transmission repair is going to range from $4000 to $6000 depending on what work is done and what parts are needed Kurt
@blkcoupequattro
@blkcoupequattro Год назад
Interesting, lot of gear shops would steal good parts from your gear box swap in worn parts, and put new synchros in it, and hope you don’t come back for a year or more when it’s out of warranty… Proper rebuild right here ….
@klassikats
@klassikats Год назад
thankfully these shops usually dont last long.
@iainmcglynn833
@iainmcglynn833 Год назад
World class skills and made interesting to watch/ listen to a craftsman at work I’ll be changing sympathetically in mine ( 04 Boxster S ) seeing as there are sooooo many individual parts at work to give me pleasure. ❤️ ‘d this , well done 👏 🏴󠁧󠁢󠁳󠁣󠁴󠁿🙏
@diogeneslamp8241
@diogeneslamp8241 7 месяцев назад
What do these parts and labor run on this repair?
@klassikats
@klassikats 7 месяцев назад
it Varies from job to job depending on condition. Transaxles start around $4500 and go up from there. Kurt
@andrecampbell691
@andrecampbell691 Год назад
Approximately, how much would this rebuild cost?
@klassikats
@klassikats Год назад
That depends, The whole ticket on this job was just under 8K but we also did some engine oil leaks as well as R&R of the engine. Depending on where you are and what work you have done pricing can really vary Kurt
@andrecampbell691
@andrecampbell691 Год назад
Thank you. After watching you do the rebuild with precision and care I would say 8K was a bargain.
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