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Quickly Make a Sheet Metal Plenum at the Job Site! Measure, Cut, Bend, Seal, Mount! 

AC Service Tech LLC
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In this HVAC Training Video, I show How to Make a Sheet Metal Plenum in the Field! I Bend the Metal Cross Brakes and 90's with a piece of Plywood! I Show the Measurements, Cuts, and Each Bend Step by Step. Supervision is needed by a licensed HVACR Tech while performing tasks as Experience and Apprenticeship garners Wisdom and Safety.
Tools Used In The Video
Malco Combination snips with 3" long mouth - amzn.to/2wuft2L
Wiss Cable Tie Tensioning Tool - amzn.to/2wtYL3D
Malco Snap Lock Punch - amzn.to/2cY53Ag
Wiss 3 Pack Tin Snips - amzn.to/2bHWhWO
Wiss Bulldog Snips - amzn.to/2x1BeIY
Wiss 5 Blade Crimper - amzn.to/2bwTlsW
Wiss Hand Seamers - amzn.to/2dRk83v
Midwest Upright 90 Degree Right Hand Tin Snip - amzn.to/2x1TfGZ
Midwest Upright 90 Degree Left Hand Tin Snip - amzn.to/2iSwpvc
Wiss 12" Folding Tool - amzn.to/2xGqb52
Wiss 18" Folding Tool - amzn.to/2wx8y7v
Wiss 24" Folding Tool - amzn.to/2wu6DCg
Klenk 20oz Sheet Metal Hammer - amzn.to/2wxzTpY
Malco FDC1 Flex Cutting Tool - amzn.to/2wwNrlv
Klein 7/8" Step Drill Bit - amzn.to/2xGQVSQ
Dewalt 1/4" magnetic bit drivers - amzn.to/2x1V073
Dewalt 5/16" magnetic bit drivers - amzn.to/2vUYLWV
Malco Sheet Metal Scribe - amzn.to/2eunoU0
Malco Dividers for Making Circles - amzn.to/2xGN6go
Malco Notchers - amzn.to/2iRTrlH
Malco Scratch Awl - amzn.to/2vUvmfy
Malco HC1 Adjustable Collar Cutter for Drill - amzn.to/2vBHxlU
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⚠️ Disclaimer:
Information in this video is intended for educational purposes only. Any work related to the topics in this video should be performed by licensed technicians or by apprentices under the supervision of licensed technicians. AC Service Tech LLC is not responsible for any possible damages or injuries caused by the use or misuse of any information provided.
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#hvacr #hvacr #hvactrainingvideos #hvactraining #hvactraining101 #acservice #acservicetech #sheetmetal #plenum #seal #duct #ductwork #sheetmetalbending #sheetmetalwork #crossbreak #crosssection #stepbystep
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27 авг 2024

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Комментарии : 149   
@billbixby4431
@billbixby4431 2 года назад
As a plumbing and heating guy I’m not able to know everything and I rely on competent tradesmen like yourself to make videos like these to help educate. I can’t thank you enough. Keep up the good work!
@AllTattedUp13
@AllTattedUp13 2 года назад
You should do more metal work videos. I'll be the first to admit..20+yrs in the field. My service trouble shooting skills are on point, but I suck at sheet metal lol. I usually sub out a tin knocker. Stuff like u showed is easy, but when u get into crazy transitions..yea I'm not quite there yet lol.
@Knight805
@Knight805 2 года назад
Guilty! I do piping, controls and commissioning. I need more sheet metal experience.
@TrueDuckFan
@TrueDuckFan 2 года назад
That’s usually the way it is. I myself started out 25 years ago crawling and fetching. Worked my way up through install and service now own my own business doing everything with some help and almost 10 years in business now.
@TrueDuckFan
@TrueDuckFan 2 года назад
Hmmmm, that looks like 30 gauge metal your working with…🤔
@cleansebob1
@cleansebob1 2 года назад
@@TrueDuckFan I thought the same thing! You have to be Hercules to bend 26 like that.
@btarb242
@btarb242 Год назад
@@TrueDuckFan looks like it has 26 ga printed on the original full sized sheet.
@Threee_Eyez
@Threee_Eyez Месяц назад
Love sheet metal, brazing and refrigeration the most out of this trade. Nice video for guys that can't figure it out. Should do a transition video, that's where things get real fun.
@TedCookHVAC
@TedCookHVAC 2 года назад
Nice field fab work. Reminds me of the good ol' days !!
@repairitdontwreckit4257
@repairitdontwreckit4257 2 года назад
Nice job Craig. A true tradesman who takes pride in his work.
@MrWaynesea
@MrWaynesea 2 года назад
Thank you for this excellent demonstration. One of the best methods for field fabrication we've seen.
@watermanone7567
@watermanone7567 2 года назад
Great job, hope you do a whole series on sheet metal work. Thanks for the video.
@lancerudy6584
@lancerudy6584 2 года назад
Please have more of this type of video. THANKS.
@1hiphopnow
@1hiphopnow 10 месяцев назад
Who is this superhero? I needed this video. Thank you 💪🏿💯
@Peakyblenders
@Peakyblenders Год назад
As an installer, I don't have time for this . I can do it, but this is metal shop work.
@armandorodriguez6447
@armandorodriguez6447 2 года назад
Stuck on commercial service for over 15years now,I’ll recommend this video to a few green techs I know vs having to demonstrate,I’d probably do something sloppy since haven’t had the need to build a plenum in probably 12years now. Think I’ve forgotten some install skills so it’s good to watch your videos so I won’t totally forget,never know when family or friend would ask to do there install you know🧰🛠💵🆎
@Dillonmechanical
@Dillonmechanical Год назад
Awesome. Best way to do it that I’ve seen!!
@avines7566
@avines7566 2 года назад
This video just saved me thousands in startup cost.
@scottk0623
@scottk0623 2 года назад
Nice job Craig. I also have the “Hensler” bender Takes up no room and easy to keep in the truck. I’ve carried one for years. I like you explaining real world service and how to improvise. Always good stuff. Thanks
@qeesher
@qeesher 2 года назад
👍 Thanks for the tip. Just checked that hensler bender. Great tool, which I was really missing 😁
@deanmartin1966
@deanmartin1966 2 года назад
Excellent video. Thanks for sharing.
@LEOAUNIT33N
@LEOAUNIT33N 2 года назад
Ok I've been passively watching ur videos. But now we doing hvac!!
@dexenationgracey1979
@dexenationgracey1979 2 года назад
Even though there's definitely some tech heavy videos on the channel (which are definitely helpful for knowing the terminology) I really like how practical the channel is overall.
@manschool4992
@manschool4992 2 года назад
Excellent! Purchased your book and workbook and am working through it. So professional. I've been putting off giving a positive review on Amazon and will do so right now. Thanks again Craig for all your hard work.
@andrewmasto716
@andrewmasto716 2 года назад
NIce! I'm a homeowner - not a pro. I have a Malco brake but it's often easier and faster to fold up parts as you've showed rather than bother to set up the brake; the folding goes pretty fast and the results are slick.
@sorinankitt
@sorinankitt Год назад
For cross breaking you can also place the sheet metal on cardboard (need a soft surface underneath) and use a screen seal roller tool (screen door).
@campuscab
@campuscab Год назад
Great video.
@lancerudy9934
@lancerudy9934 2 года назад
Well done. You cover every thing. Thanks
@NorCal-refrigeration
@NorCal-refrigeration 2 года назад
I just send measurements to sheet metal shop and pic it up. I suck at tin knocking.
@sonnynguyen8012
@sonnynguyen8012 Год назад
Great video and great job. Thank you for useful video.
@acservicetechchannel
@acservicetechchannel Год назад
Thank you for watching! I'm glad my video helped!
@luiselizalde6757
@luiselizalde6757 2 года назад
Excellent, Excellent, Thank you have a blessed day,
@suwajmarek
@suwajmarek Год назад
Nice job!!!
@mail06513
@mail06513 2 года назад
Excellent video. I like how you show us how to get the job done without the fancy shop equipments.
@matthewpham2665
@matthewpham2665 2 года назад
You made it look so easy. Well done and very clear instructions. Thanks for a very informative video. Will watch more of your video.
@avr8891
@avr8891 Год назад
Beautiful plenum
@performancebasedheatingair8006
@performancebasedheatingair8006 2 года назад
Pretty cool trick with plywood. Though it's pretty rare for us to do a plenum less than 36" in length.....All my years in HVAC and I've only had two systems not installed by me that had sheet metal popping due to no crossbreaks. Both had dirty filters. If one's sheet metal is popping they really should be learning friction rate, static pressure, Manual D, etc etc....
@oliverpernillo9834
@oliverpernillo9834 2 года назад
You know I would like to see you doing it in a real world situation where there is the water heater on your way and all kind of stuffs cause most of the time there is no room whatsoever and you have to make a transition as well in order to connect it, so it would be nice if you can do a video doing it in that situation so we can see you method of doing it. Nice video way the way 👍🏻
@juliorodriguez8863
@juliorodriguez8863 Год назад
Excellent training.
@gingerstrand6153
@gingerstrand6153 2 года назад
Great video! I bought the harbor freight 3' break, so handy and doesn't take up that much room.
@rdalemd76
@rdalemd76 2 года назад
Field Expedient Plenum. Good Video
@mongoslade2325
@mongoslade2325 2 года назад
A little rustic but damn effective for on the job site assembly! I think I'm gonna steal your plywood crossbreak tool idea.
@TheMexican102
@TheMexican102 Год назад
Sheet metal workers 👍🏽
@brianmcdermott1718
@brianmcdermott1718 2 года назад
Great demonstration Craig, Thank you.
@eliasgarcia8118
@eliasgarcia8118 2 года назад
Great video man! I am currently working on a duct project as an HVAC contractor and this really showed me how easy it is and gave me good encouragement for tomorrow!
@freddygill3425
@freddygill3425 2 года назад
You inspire! Thank you for all your hard work. This is so practical and needed. So often we have to improvise with what we have at hand. I love teachers like you and I try to teach others what I learn also. You're a true big brother to me.
@joekohler8351
@joekohler8351 Год назад
Excellent I was impressed you do an awesome job learn so much
@juliorodriguez8863
@juliorodriguez8863 Год назад
Thanks!
@acservicetechchannel
@acservicetechchannel Год назад
Julio, thank you so much!!!
@heatncool
@heatncool 2 года назад
Craig HVAC master 🤝🙏💥💪🏼
@BestHVAC
@BestHVAC 2 года назад
Great presentation. I don't work with metal ducts. All ductboard, but wanted to see what tricks there are to work with metal. But I did learn how to stop the metal noise when the blower comes on. This was very interesting! Thanx Craig.
@Balticblue93
@Balticblue93 Год назад
Damn, ductboard? Where is ductboard still allowed to be used? Didn't they outlaw that stuff in like 1980?
@davejohnsonnola1536
@davejohnsonnola1536 2 года назад
Dammit Craig, ya made it look too easy! Looking forward to buying new tools and slicing and dicing my fumble fingers on my next project!🤪
@WALTERLICIAGA
@WALTERLICIAGA 2 года назад
Nice !! I wish my metal look like that. I learn something here … thank you
@teklesenbetgebreamlak7365
@teklesenbetgebreamlak7365 2 года назад
Great video thanks you are great teacher with detailed
@BJaminK1914
@BJaminK1914 2 года назад
Enjoy your realistic field work. Been this for some time now. Very accurate and helpful to many getting into the trades. Also setting a fine example wirh gloves and eye protection. Keep up with excelent videos. Next time double ogee offset. Just kidding. Perhaps field miter offsets with formula OWL.
@josevilla3255
@josevilla3255 2 года назад
Nice job Craig
@carlossaenz4075
@carlossaenz4075 2 года назад
Need more of a closeup on dim and the notches 45 cuts and on the breaks
@will-smith-nh
@will-smith-nh Год назад
Fantastic video. Thank you.
@JurassicJolts
@JurassicJolts 2 года назад
Good looking work
@patmadix172
@patmadix172 2 года назад
Nice job . Great tutorial
@HVACUncensored
@HVACUncensored 2 года назад
Awesome stuff Craig. Love your channel and what you do for the trade man. I have all my techs watch your channel.
@thesilentonevictor
@thesilentonevictor 2 года назад
Great video Craig
@sorinankitt
@sorinankitt Год назад
For end cap instead of adding 1" to the measurement and using S drives, add 1 3/8", bend at the 1 3/8 line then bend back fully at the 3/8 line. Save money.
@martinp1544
@martinp1544 2 года назад
Thumbs Way Up!
@phillipblankenship7752
@phillipblankenship7752 2 года назад
Great video!! Wished I knew more about sheet metal work.
@sammarchetti2484
@sammarchetti2484 2 года назад
Contact your local Sheet Metal Workers union, they'll tell you everything you need to know.
@amio_roseto1
@amio_roseto1 2 года назад
Another GREAT video !!! thank you
@John-dp3ln
@John-dp3ln 2 года назад
Excellent!
@ricklent6561
@ricklent6561 2 года назад
Great Video !
@utpalbarman5563
@utpalbarman5563 2 года назад
Nice work
@TrueDuckFan
@TrueDuckFan 2 года назад
I usually use the door jams and frames to bend
@JohannnesBrahms
@JohannnesBrahms 2 года назад
Masterful!
@gtownhvac1640
@gtownhvac1640 2 года назад
I love this channel
@rolandbedell6195
@rolandbedell6195 2 года назад
Very good video.
@recklessjunkie
@recklessjunkie Год назад
Wow this was very good work highly professional in my opinion thanks for teaching for free I feel like you could put water in that and it’ll hold no problem haha
@asemahmed2618
@asemahmed2618 2 года назад
Helpful vedio
@dennisqwertyuiop
@dennisqwertyuiop 2 года назад
great work
@americanpie8059
@americanpie8059 2 года назад
In a pinch I have also used a 4 ft aluminum ladder to break the pieces. Glad you made this video. Thanks.
@proxybox
@proxybox 2 года назад
You saved me a ton not having to buy a premade plenum. It turned out great and was so precise and have extra pieces for my supply transition.. Only thing I might have gained was using a bigger and thicker piece of plywood. Are you using 3/4 in your demo?
@OthmanAlikhan
@OthmanAlikhan 2 года назад
Thanks for the video =)
@drizzzzy12
@drizzzzy12 2 года назад
Awsome video Craig. More sheet metal videos would be great! Would you be able to go into depth about transitions I seem to struggle a bit more when I've got do that. Thanks!
@throttlebottle5906
@throttlebottle5906 2 года назад
tin knocking for some of us, is "quickly slicing yourself from head to toe and bleeding everywhere" 🤣
@channelcatchaser9426
@channelcatchaser9426 2 года назад
Pretty good
@skadelbai1
@skadelbai1 2 года назад
Awesome!
@tedlahm5740
@tedlahm5740 2 года назад
20 and 7/8th. Fantastic job. Not quite sure where the air goes to with that cap in place?
@-slurmdaddy-8147
@-slurmdaddy-8147 2 года назад
Maybe the take off comming off the side or if it’s round pipe off you cut in your collar/s off the top There’s badass ways of doing it square to round tricks and etc.
@rickbraden4272
@rickbraden4272 2 года назад
What gauge metal did you use?
@watermanone7567
@watermanone7567 2 года назад
I agree, I am use to commercial duct whick is much heavier.
@SmedleyButler1
@SmedleyButler1 2 года назад
did you not show how to make an "S" lock? I can't find it.....great video!
@user-de8fi2ih3s
@user-de8fi2ih3s 3 месяца назад
Mr. Craig any chance you can show how to make a plenum or transition for a ducted mini split thats like 49''wide x 24''long x 10'' height something like that.. please..
@munawarsoomro6207
@munawarsoomro6207 2 года назад
Cool video. Best duct making I have seen yet. Why not put screws, pookie and tape instead of S lock?
@michaelnoone984
@michaelnoone984 Год назад
Why use S lock instead of just screwing pieces together? What does S lock give you? Perhaps a better seal and more rigidity? Further - does it ever make sense to use rivets instead of screws? When?
@hangngoaigiare
@hangngoaigiare 2 года назад
Perfect u made it easy. For the top u think it’s better if u flip the cross break other way cause air blow into it? I know it’s not look conventional but it’s stronger against the wind.
@arthurwilliams4160
@arthurwilliams4160 2 года назад
Thanks can u please do more Ductwork and And duct sizing
@crespino1492
@crespino1492 2 года назад
you are good you the best
@miguelrojas3394
@miguelrojas3394 2 года назад
Good job craig, would you make a video how to do transitions please and thank you.
@thebluelunarmonkey
@thebluelunarmonkey 2 года назад
ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-NIH2jbfOJTU.html&ab_channel=stevenlavimoniere steve lav!
@CHOMAHOMA
@CHOMAHOMA 2 года назад
the only thing I don't do is to put the mastic in the inside part of the plenum. I am afraid that chemicals in the air stream will affect IAQ
@feargod9363
@feargod9363 Год назад
🔥 🔥🔥
@yomoose2
@yomoose2 Год назад
After watching your excellent video I'm ready to make my first plenum. Do you recommend cutting holes for your start collars while you have a flat sheet or after you fold and assemble the plenum?
@raindogs451
@raindogs451 2 года назад
I have to make a field set or plenum every 9 years. I just have never seen one that looks like a true professional did it. Building it with panels and/or S locks have always amateurish to me. A plenum made by a professional fab shop will always look superior, imo. Beading vs cross breaking, true pittsburgh's etc. I measure every job, and we show up with a plenums and/or duct that fits like a glove, because it was planned that way. It has always seemed to me the field ones were a couple notches, at best, better than a handy homeowner. We even do canvas connectors on 4/5 ton systems.
@tylerrodriguez1146
@tylerrodriguez1146 3 дня назад
What thickness metal is that?
@sandraledger2612
@sandraledger2612 2 года назад
A professional at work. Is your family in HVAC business? Just wondered how long you have been involved.
@AllTattedUp13
@AllTattedUp13 2 года назад
He teaches hvac, this guy is one of the best. I've been doing hvac 20+yrs and it's a joy watching this guy.
@deanmartin1966
@deanmartin1966 2 года назад
@@AllTattedUp13 I think Craig might be the best. He's the Goat. Lol
@carltonthomas4819
@carltonthomas4819 8 месяцев назад
Hello Where can I find resources on ductwork fabucation and parts. I never had the chance to learn that side of HVAC
@mikestevenson1819
@mikestevenson1819 2 года назад
Cool
@Nine_883
@Nine_883 Год назад
What's the end cap for?
@Gary-ts6dh
@Gary-ts6dh 2 года назад
13:22 - You skipped the part where you cleaned the mastic off your gloves. Got any tips?
@TML303
@TML303 2 года назад
Can you do a platinum supply coming off a furnace but that’s slanted and not aligned properly. / / kind of like that and also I’ve seen this one a lot / |
@cleansebob1
@cleansebob1 2 года назад
Is that 26 gauge?
@Warmcool
@Warmcool 2 года назад
Great job . Do you know how to make the Pittsburgh lock by hand?
@cslee6353
@cslee6353 Год назад
Where is the best place to get the sheet metal?
@sobernotoffweedtho
@sobernotoffweedtho Год назад
Why did you cap the plenum?
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