Repairing A Worn/Grooved Clutch Basket + Operation - XL600R

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How to file a worn out/grooved clutch basket and also a basic explanation of how a wet clutch works Recently made a video on how to replace the clutch in my 1986 Honda xl600r and decided to make a separate video on how to recondition the basket since it's a pretty universal repair.
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*TACKFORM PHONE MOUNT: amzn.to/35cxovJ
~FULL XL600R CLUTCH VIDEO: • How To Replace A Motor...
~ XL600R CLUTCH ASMR VIDEO: • Video `
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Опубликовано:

2 окт 2024

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Комментарии : 65

@probalance1321 Месяц назад

This legit helped, about to load a friend's bike on and realised his clutch plates aren't separating, after investigating found yeah the outer basket has grooves. So as a temporary fix, will be doing this so we can rip tomorrow and replace later. Excellent video

@peglegtoo Год назад

I really appreciate these separate in depth videos for those of us that want to know more. Great job and thanks.

@ukgardener973 4 месяца назад

Great Video! I've done the same thing and now the gear shifting on the bike is smoother! The downside to this is that this is a temp fix unfortunately. That aluminium is not suitable material for this. One thing to note, after I did this, I notice a slightly noisier bike with slight more 'vibrations' to it.

@DeTodoMusica809 28 дней назад

3 years later and this still helping people, thanks!

@sharkbaitsurfer 2 года назад

That was extremely well done - magnificent work!

@NoNonsenseKnowHow 2 года назад

Thanks, I appreciate the feedback!

@xijinping7171 3 года назад

Learned more about how a motorcycle clutch operates from this video than any other. Great explanation. Thanks

@NoNonsenseKnowHow 3 года назад

That's awesome to hear! Thanks for dropping a comment

@NoNonsenseKnowHow 3 года назад

On Amazon: *CLUTCH HOLDING TOOL: amzn.to/2LqgyTc *XL600R CLUTCH KIT: amzn.to/395B4km *12" FLAT FILE: amzn.to/3pVE09M *TACKFORM PHONE MOUNT: amzn.to/35cxovJ ~FULL XL600R CLUTCH VIDEO: ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-sIYCOr_fuY0.html ~ XL600R CLUTCH ASMR VIDEO: ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-szgGUaSnwIc.html

@ja-no6fx 3 года назад

most files have a safe (non cutting) smooth side as well. You can use that side on the bottom so it doesnt take any material off

@NoNonsenseKnowHow 3 года назад

Good point you bring up. All of my files have cutting on all four sides. I'll have to double check though

@MsAndreaskastrup 2 года назад

Is there a video that shows to put the clutch back in?

@DearMajesty 8 месяцев назад

This was an awesome video!

@MsAndreaskastrup 2 года назад

Great thankyou very much!

@plusblood5101 9 месяцев назад

Gr8 info in practical

@andyMSH700 2 года назад

great explanation ...thank you.

@jasperdomacena6491 8 месяцев назад

I've seen way worse on Drag Bikes with stock Baskets I mean we're talking baskets that has Grooves like Shark Teeth

@noorazamridzuan3238 3 года назад

Hi sir, after file the grove the clutch performance can last long? Or after sometimes the busket hub is start wear again due to already has a huge gap between that..

@NoNonsenseKnowHow 3 года назад

Will start to wear again.

@dmcdow 3 года назад

Great video, Chris! I don't even own a bike and learned a lot. The marker hack will come handy for me on other projects. Thanks man.

@NoNonsenseKnowHow 3 года назад

Thanks David! Glad to hear you got some value from it. Yeah the marker trick really works good if you're looking for precise results.

@robertweitlauf4653 2 года назад

great video, i have a very low milage 1985 Xl600R when i change my clutch i will check it for bumps. what exhaust do you have on your bike, i want to change mine but cant find anything. i have looked for just the muffler guess im going to have to fab my own with just the muffler. stock exhaust is a little to quiet for me.

@NoNonsenseKnowHow 2 года назад

Thanks. And it's in XRS only header with a older super trap muffler.

@vladcontact 2 года назад

I filed my one for the 3rd time yesterday Why do they do it from so crap materials

@NoName-yr1jv 3 года назад

Nice fix on the clutch basket

@NoNonsenseKnowHow 3 года назад

Thanks no name

@qamar-td7xk Год назад

Impressive the way explained

@yusufdaniels4304 4 месяца назад

Very good and helpful video. And I like your wording to explain the parts and noices. Thanks

@luisburgos2573 3 года назад

Thanks good work Luis From Spain

@aTuWitty 2 года назад

Pulled my 95 XR600R apart yesterday and found the reason for my slipping clutch- a severely worn clutch basket! I despaired because the part isn't made anymore. Then I found your video. Thanks so much. I'll be doing this tomorrow!

@SwapSupra 6 месяцев назад

Im pretty sure this fix sticking clutch not slipping clutch

@aTuWitty 6 месяцев назад

@@SwapSupra it fixed my slipping clutch. I filed down the grooves and did nothing else to it and the slipping went away.

@SwapSupra 6 месяцев назад

@@aTuWitty maybe fix both sticking and slipping then 🤷‍♀️😅

@esbenbjrnstad3204 4 месяца назад

Thats intresting, i have both slipping clutch and basket sounds on my 1980 Honda cb 650 so i think i have to try this :)

@DeTodoMusica809 28 дней назад

Hi! Did it work with the sound?

@billsimpson3115 2 года назад

I know this is an old discussion but, I wonder how applying a hard ceramic coating to these parts might avoid the ridges developing? Super durable coatings are being utilized more and more on internal engine parts and this seems like a good place to do that. Along with preventing the ridges from developing, the lower friction surface should make for an easier clutch pull as well.

@liamfri1480 2 года назад

Smart

@andyMSH700 2 года назад

I think its the fact that we don't expect to see large mileage on bikes is a factor...i am just restoring a 1979 Honda dohc and it only has 20 thousand miles on the clock and looks correct. I don't think many classic cars would have escaped use.

@nickcrye5585 Год назад

got a 86 xr600r that just needs put back together if anyone is in the market. smoked the rings on it so I took it apart immediately and had the cylinder and head sent off. has a .10 over piston and fresh valves. something knicked a valve ever so slightly. had the seat cut and a slightly larger valve was put in its place. it has original plastics and original dual carbs that work beautifully. May need some brake clean and air through it to clean off any residue from sitting for a year completely down to the frame. ready for restoration just needs the motor put back together. everything is there to put it together including a new timing chain and full set of gaskets. what should I try to get out of it? if anyone is interested ask for my email

@dylanlikes 2 года назад

Hi I filed my basket down nd now Its much better but not 100% shall I file the one on the inner basket aswel

@davidyoung5640 22 дня назад

This wear is another reason why your beater bike won't select neutral to save its worthless life

@charlesbates7671 2 года назад

Will grooves in the basket cause a heavy clutch pull or make it harder to kick start?

@jakeveitch6982 2 года назад

Yes

@jakeveitch6982 2 года назад

To the heavier clutch but no to making it harder to kick over

@anthonydelcampo1120 2 года назад

HOW DID YOU TAKE IT OUT IT SKIPPED THE ONLY PART I NEEDED PLEASE HELP

@Ben-ff7uo 3 месяца назад

Deeply love the study

@bradleylariviere 10 месяцев назад

Awesome. Thanks bud

@damerlasudhir Год назад

Fantastic video! Just what I needed for the rd!

@TravisMontesano 3 года назад

Or just buy a Hinson

@NoNonsenseKnowHow 3 года назад

Yeah I mentioned that in the video and put a picture of one on there. They don't make one for the xl600r though from what I've seen. Plus, they're 250 bucks

@TravisMontesano 3 года назад

@@NoNonsenseKnowHow yah I hear you on that. I just put one in my raptor 660, what a chore that was, You have to drill out the 3 rivets.

@varathan3558 Год назад

What was the symptom of this unsmooth surface? Did you felt dificulty to change gears?

@durchh7 Год назад

He explained towards the beginning of the vid. One or multiple plates could get stuck in the groves so you can't engage the clutch

@clarencewiles963 Год назад

Thumbs up 👍 thank you 😊

@sandspritpark 10 месяцев назад

A+++++++++++++++++++++

@sunilnand62 Год назад

Brother.... You have given me a little picture of the working of the clutch on your motorcycle. Que1. My clutch is a bit Noisy ( Noisy-er ) than my other two bikes. Somehow I can flip into till the 4th Gear....but its Not getting into 5th. 2. What is the issue....???

@nicholasmurphy1847 3 года назад

Great video!!

@NoNonsenseKnowHow 3 года назад

Thanks Nicholas!

@kirbylee57 2 года назад

How long will a careful first time file job last before it gets noisy and begins to fail? Seems so much better to get a new basket , but thats $300 and you're still going to have a half worn out inner basket, old springs, and cushions. One could spend $1000, and have to do all the work yourself. I saw a new basket for $215, and one for $400. Will the cheap ones hold up ok riding one to two hours a week?

@chriscs9080 2 года назад

Just replace the springs with heavy duty springs and the plates and it will be fine .. no need to file . One to two hours is nothing , make sure don't buy any Chinese shit crap .. better from Taiwan or India .

@NoNonsenseKnowHow 2 года назад

Thoseo's heavy duty springs can be really hard on the hand. Especially in the nitty-gritty trails

@chriscs9080 2 года назад

@@NoNonsenseKnowHow Personally I have no issues with heavy duty clutch springs , actually I prefer it but you can also use a hydraulic clutch lever 👍

@kirbylee57 2 года назад

@@NoNonsenseKnowHow Thats what I thought. I filed the grooves on both inner and outer. The friction plates still look good. I cant tell about the springs. I dont want a stiff clutch lever. I hope it will last through the summer at least.