Smallest Shaft Ever! FRIED Flywheel! | Project JEEP! 1995 Wrangler YJ

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Part 1: Parts Cannon!! Can it be saved? 95 Jeep Wrangler 4.0 • Parts Cannon!! Can it ...
Part 2: Frustrating Diagnosis! It LIVES AGAIN! Jeep Wrangler 4.0 • Frustrating Diagnosis!...
Part 3: Old Jeeps Die HARD! Thermostatic Switch and Water Pump! 95 Wrangler 4.0
Part 4: Razor Sharp Gears!! NOT Good! Project Jeep 1995 Wrangler 4.0 • Razor Sharp Gears!! NO...
New "Wife unit" T-Shirts & Designs for the Season! • Old Jeeps Die HARD! Th...
Customer States: Engine barely runs and has a severe lack of power. It also has the occasional no start or long cranking before it starts. So far I've found vacuum leaks, clogged ports, antifreeze leaks from the water pump and the electric fan is damaged. I had the fuel pump, filter, spark plugs, ignition wires, and a distributor cap and rotor. It also has a new coolant temp sensor, O2 sensor, MAP, intake temp, IAC and throttle position sensor replaced. The ECM / PCM has been replaced too. See part one.
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13 дек 2022

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Комментарии : 1,4 тыс.

@TheBenzKid Год назад

I like the sneakyness making it look like the light was never removed from inside the bell hoursing when mating it back to the engine! Vehicle has a special inspection part now.

@johnjones9396 Год назад

Besides Ray's mechanical abilities I love the way he explains how the interacting of all the different parts works.

@BeingMe23 Год назад

He is like a Auto Repair 101 Instructor.

@JourneyMN Год назад

I agree, everyday I’m on break I’m in my car watching, learning. Thank you Ray for your educational content

@dannyr333 Год назад

I dk any other content that will literally video the whole or almost to whole job and he teaches the reasons why as well as treats the car as if it’s his own like cleans shit up or goes extra mile re greasing stuff like a mechanic fking should He’s so dope

@Voltikz95 Год назад

This! It's one of the reason I love Ray's content over alot of others if I'm honest. Personally I love to learn the reasons behind things, if that makes sense. Rather than just, X needs to be replaced, Ray explains why and what it does, along with other bits he happens to be working around

@dannyr333 Год назад

@@Voltikz95 agreed I watch his stuff for last half a year it’s very cool!9

@queensapphire7717 Год назад

I love how you show ALL steps, including your misses and mistakes, what all of us encounter during a fix.

@elrobo3568 Год назад

I can't quite understand why I am watching this at O-dark thirty in the morning after being a mechanic for 60 years but I love to watch you do things and explain what you are doing. I think you would have additional career working at a local trade college with your ability to explain processes.

@kenore4003 Год назад

You're watching it because it's not you doing it. Always more interesting when it's not your fingers getting smashed.

@nightshiftgamer7376 Год назад

@@kenore4003 I agree I've removed more transmissions than I care to count and for some reason I still find it interesting to watch someone else do it so I don't have to lol

@ponytrishpip Год назад

He is addictive

@warrend114 Год назад

@@nightshiftgamer7376 many of us love hard manual labor, we could watch a guy do it all day long...lol

@nightshiftgamer7376 Год назад

@@warrend114 right lol rainman has to be one of the best mechanics I've seen on RU-vid I've referenced his videos a few times for my own at home repairs just to make sure I had everything right

@electrake2063 Год назад

Wow, @33:00 I can’t believe you didn’t torque the flywheel bolts and put a bit of thread lock on them. The crank to flywheel interface is constantly transferring major engine pulsations to the flywheel between each cylinders firing, I’ve seen these bolts back out from these vibrations and cause major damage. These bolts must be torqued.

@johnmilner7603 Год назад

Don’t forget the blue loctite on the flywheel bolts.😂 The clutch disc will not fit both ways so it’s dummy proof. Also clean the flywheel and pressure plate surfaces with brake clean unless you like a chatter grip starting from a stop in 1st gear. 😊 Check for a binding clutch disc on your input shaft while the transmission is on the floor. One tiny burr will ruin your day. A tiny tiny bit of grease on the splines helps too. Since I remove the bell housing I also use guide bolts with the heads cut off on the top 2 mounting holes on the bell housing to help guide my Muncie transmission in straight so you don’t bend up the clutch disc. Lastly do not pull in the transmission the last few mm with the mounting bolts or you may break off a mounting ear. It’s binding so push it in because it will go in eventually. Remember when I mentioned about trial fitting the clutch disc while the transmission is on the floor, ya that’s the reason.😂

@atvtinker01 Год назад

I was always told use red loctite for flywheel bolts because of the heat generated from the clutch and flywheel. It will boil the blue stuff.

@kenuber4766 Год назад

too late!

@Bryant2112 Год назад

Ray doesn't like thread locker or anti-seize for some reason.

@johnt.848 Год назад

never use grease on the splines, use anti-seize, and only a tiny bit so it doesn't get flung around.

@davelittlewood195 Год назад

I too have a drawer full of old bolts with the heads cut off and a slot sawed in the end

@therealswarvey Год назад

Imagine Ray as a freshman, Thankyou sir, may I have ANOTHER!!!!

@rustypanels5719 Год назад

Hi Ray, I am an old time mechanic from Australia and now retired but still working on everyones cars. I noticed the trouble you were having with removing the spigot bearing from the end of that crankshaft and thought you might like to try something that I was shown as a kid. If you fill the cavity with grease and then find a bit of wooden stick or anything close to the inside diameter and insert it, then hit it with a big hammer the hydraulic pressure will pop that bearing out easily. Give it a try next time. I really enjoy your videos, makes me feel younger! Cheers, Rusty

@iused2bfast153 Год назад

So jealous to see all those bolts coming out so easy! If this Jeep lived in Ottawa it would have been scrap metal 10yrs ago!

@XxTWMLxX Год назад

I live in the Maritimes. Rust & salt. Nothing ever is easy to replace. And iv fixed the frame on my truck a few times from rusted out holes.

@Faresplease Год назад

and the potholes would assist in breakage ... lol

@joecanuck3751 Год назад

@@Faresplease ... says every person living east of the Rockies.

@mattydare Год назад

UK same - rotted away in the winter salt

@jerrypruden887 Год назад

Breathing in that brake cleaner is not a good thing Ray

@bradleycass11 Год назад

Great video. Only a few things I'd suggest. Torque the flywheel bolts, clean the flywheel, change the rear main seal, clean the dust cover, change the input seal and lube the contract points on the clutch fork

@michaelpressman7203 Год назад

I would like to think he did those things or some of them off camera have a great day

@randybeard6040 Год назад

Brad, Glad you suggested this as it was on my Mind...

@lucianoburtini8836 Год назад

I find myself doing the same. Ray you need to torque the flywheel bolts! Then I remember he probably just edited that out. I'm sure my wife thinks I'm nuts as I'm forever reminding him about something I think he forgot or overlooked. Oh well, it's fun to work together.

@jimamizzi1 Год назад

Ray should at least say, yes I’ve torqued everything down, also agree with you Brad

@darkdelta Год назад

Having achieved access to the rear main seal, I'd have to change it.

@TimmyTechTV Год назад

You are the first person to ever describe how a clutch and transmission work that I understood.

@leosmith848 Год назад

I knew a guy who worked for a rally garage. He did this job in 17 minutes, lying on his back under the car in the snow covered Welsh mountains. They awarded him Mechanic of the year...

@Hoaxer51 Год назад

Sounds like he earned it! I’d probably bitch about laying on my back in the snow for 15 minutes. Lol

@davidstreling3690 Год назад

replaced the clutch on my 72 nova during the winter in my driveway in Michigan laying on my back, first and almost the last time i replaced a clutch....LOL

@oldman9642 Год назад

These are the videos I live for. Solid hour of wrenching. Thank you Ray.

@ITBlanka Год назад

I did not even noticed it passed one hour, jeez.

@eeassa Год назад

That little Milwaukee M12 stubby is bad ass.

@patrickdiehl6813 Год назад

"You can laugh or cry, I don't have the hydration to cry all day". Adding that one to the mental health arsenal 👊 loving this continuing series! Off to the bonus video ✌️

@spelunkerd Год назад

What I liked most about this video happened at 14:58, when you accidentally dropped a mounting bolt for the crank sensor into the bell housing. Brilliant teaching, it was like you did that on purpose to emphasize a point. Misadventures are the most efficient pathway to wisdom of experience.

@johnt.848 Год назад

A lot of Bell housings have an inspection plate at the lower edge which makes retrieval easy in case of dropped bits.

@litz13 Год назад

You'll notice the crank sensor was installed on the bellhousing BEFORE the transmission was reinstalled, to prevent a possible recurrence. This is mentioned on every single 4.0 CKP video out there, and also in every single manual ... because it's the one thing you absolutely just do not want to do.

@Wakeupandsniffthecoffee Год назад

I didn't see anything later in about the bolt falling out or loose in there. Maybe I missed it.

@litz13 Год назад

@@Wakeupandsniffthecoffee oh it came out - the sensor was properly mounted on the bell housing when the tranny was remounted. So happened, just off camera.

@yeahitskimmel Год назад

Dang with the wear on everything, I bet that Jeep has some stories to tell

@greghudson1489 Год назад

Oh, the memories come back... Replacing all the clutch parts in my driveway with no jacks, power tools, and home made pilot dowel made from wood dowel wrapped with masking tape to correct diameters. On two different cars back around 1986.

@dreadnaught2707 Год назад

Been there, done that.

@spaceflight1019 Год назад

With a couple of buddies, a few cases of beer, a few pizzas, and rock music on the radio. Great times, good clean fun.

@jerrynewberry2823 Год назад

Never used a dowel, as I shoved my Saginaw transmission in, I had someone depress the clutch. My wife used two legs and feet on the clutch to press it in. 69 Malibu

@davimel4051 Год назад

Same here, balancing a gearbox on my chest before dragging it out... up to my eye balls with gearbox oil... and on one occasion, damaging the main seal with all the faffing about and not noticing until I got the bloody thing back on!! A broom handle hammered into the old clutch plate makes a great aligner!

@SpectreOZ Год назад

Bash plates off pursuit spec Police cars make excellent cradles to modify a stock floor jack into a gearbox lift, I still have the multifit alignment tool I purchased in my 20s and it proved to be invaluable for single operator installs 👍

@charlessmarr7107 Год назад

I found a set of temporary installation studs I made years ago in the tool box. They are the same thread as the bell housing bolts but longer with a large chamfer. They make the alignment a lot easier and help guide the transmission onto the dowels. Driveway mechanic tooling but it sure makes the job easier when wrestling with a transmission while on your back.

@stuart1030 Год назад

Now that's a brilliant idea.

@willgallatin2802 Год назад

Thanks for the idea! Need to do a clutch job on my '03 truck.

@michaelrobbins9679 Год назад

Did the extended bolt thing back in the late 70's driveway R N R with no damn jack. Two guys covered in ice. February in Anchorage Alaska. Yet it was an AMC EAGLE.. I get it. No it wasn't uphill in both directions.. it was old school hardship days.. ;-)

@RadioReprised Год назад

Yes!...I even put a saw cut so I can remove them with a straight screwdriver.

@robc7323 Год назад

That's the way I like to do it... especially when dropping in an engine with a cherry picker and no spotter. Otherwise, it takes 10x as long to line up the engine and trans.

@mikehudick7074 Год назад

I often see you re-greasing a new or used part without knowing whether the grease you're applying is compatible with what is already in the part. Incompatibility could cause the greases to react with each other and turn into a worthless putty. And a 10-12oz brass hammer would be useful taping little locating bushings into their homes.

@rbnice1 Год назад

just watched of someone doing the pilot bearing with bread and straight bar. was amazing

@torchit007 Год назад

Well I've been working on flying saucers in New Mexico for 96 years and Ray its good to see you mature.

@andyrbush Год назад

This seems more of a restoration project than a repair. Lots of work and enjoyable to watch.

@spaceflight1019 Год назад

I wonder if the guy who brought it in just gave it to Ray after seeing the bill for the repair work to make it run right.

@jasonpeace1991 Год назад

@@spaceflight1019 I do believe the guy gave Ray x amount of money And asked Ray to do what he could with it

@knuckledragger4648 Год назад

I think the only difference between restoration and repair is whether you drive it between each repair.

@RadioReprised Год назад

I would do the rear main while I had it THAT far down and the exhaust off.....and I did enjoy the video Ray. I like to coach you as you go....''don't forget to grease the pivot on the throw out fork!''...stuff like that!

@kardeef33317 Год назад

If you fill the pilot bearing with grease and get a socket that fits in it with a extention. Tap the extension and it will pop out. I didn't believe this when I was a kid and have done it many times,always works.

@bobpowers4454 Год назад

I have even seen a guy use crumpled up bread stuffed in the hole.

@michaelpressman7203 Год назад

Me too it's a simple idea but it does work have a great day

@creamofbotulismsoup9900 Год назад

Bread, soap, grease or pretty much any nonliquid that is very malleable and incompressible will work too.

@molotovEOD Год назад

My favorite is pieces of greasy blue towel wadded up, but yes, it works great.

@JesterRed Год назад

@@bobpowers4454 I came here to say this!

@bradstover4937 Год назад

Coffee and watching Ray wrench on automobiles first thing in the morning...I can't find a better way to start my day...Thank you Ray..And you have a good day 😁

@SpectreOZ Год назад

Got quoted $2500 to change out a worn clutch on a Isuzu Trooper/Holden Jackaroo by the dealership over 20 years ago (parts were $300 retail), so instead I took 2 days off work (without pay) and did it myself and still came out well in front 👍

@harveyweller3846 Год назад

Like watching your garage. But disappointed that you didn't torque the fly wheel down. Uneven torque can cause crank bearing damage. Eric O torque the flywheel down. Now saying that I do love watching your show

@shrodingerschat2258 Год назад

I replaced a clutch on my 95 S10 a few years ago, but I didn't have the benefit of a lift. That job was 8 hours of misery on my back lying in transmission fluid and dirt trying to hold my head upright. My neck was so sore for days afterwards. Great video!

@chrissmithz314 Год назад

Surprised you didn't clean the new flywheel with some brake clean, maybe it didn't have any type of protective coating on it? Looked kinda funky though like it might've.

@JoshuaJonah Год назад

Yeah, it totally had shipping oil all over it.

@oldbloke135 Год назад

I think he was fishing and you just bit.

@whochecksthis Год назад

A cool trick my dad came up with, to align the bell housing , get a pair of all thread the same thread as the bell housing bolts. Slide the trans onto the bolts, and they align everything to the transmission assembly. Makes a simple slide in on the clutch. Then all ya gotta do is wiggle the yoke a tad till the teeth align. Easy Peasy.

@boogerhead0 Год назад

25:00 Ray, the way you remove a pilot bushing/bearing is NOT to pry it out. You pack the hole with grease and then push a ID-sized pin into the hole, thus ejecting the bushing/bearing. Good God.

@Starchface Год назад

The Jeep has turned into a real project, and I'm glad. Ever since it appeared at the other place I have been in love with it. It's going to be something when it's done.

@joecanuck3751 Год назад

I have a bicycle that is going to be like this jeep. Old and ugly, but all the critical parts will be brand new.

@philspear73 Год назад

I wouldn't want to have to pay for all that labor! But should be worth it for the owner.

@stevencimini3556 Год назад

@@joecanuck3751 One of my hobbies is to purchase high end mountain bikes of the 80’s/90’s (pre-suspension) and refurbish them from the ground up as Urban Commuter Bikes. I then resell or add to my current collection. It’s an addicting hobby. 😁

@walterwhite2270 Год назад

@Ray in the future for the flywheel bearing...just fill it with grease in the hole and put a close diameter shaft in the hole and tap it in the hole so the grease will push the bearing out...keep filling with grease until it comes out....

@IanSlothieRolfe Год назад

I've seen people do that with old bread... works surprisingly well and no pressurized grease explosion....

@aclmotorsport4420 Год назад

I believe paper works too

@johnkashka803 Год назад

I agree with almost 100% of what you do, but I would have put locktight on the flywheel bolts and used a torque wrench...I hardly ever use one, but with head bolts, flywheel, and engine internals...I definitely do.

@fps079 Год назад

Don't cross the streams, Ray! Thanks for the video.

@MrRunner Год назад

Ray, here is a thought for removing pilot bearings in blind holes: Fill the entire hole with grease. Select a punch/drift the diameter of the First Motion Shaft and push it into the bearing. One swift whack with a hamster will usually pop the bearing our by hydraulic action. This is usually the only way to remove the old fashioned Phosphor Bronze / Oilite bushings. Hopes this helps

@tobiwan2741 Год назад

Use a hammer, not a hamster :) Also, wet paper or silicone earplugs work too!

@MrRunner Год назад

@@tobiwan2741 No, I am correct. The term hammer was superseded by Basil Fawlty in Fawlty Towers. He was trying to nail a moose head on a wall and someone suggested he use a hamster. All British Techs have used that nomenclature from then on.

@fred414141 Год назад

.... please don't whack your greasy hamster in public.

@MrRunner Год назад

@@fred414141 Oh, good point, glad you reminded. In future, I'll keep he garage door shut. Thank you

@mps6dave Год назад

My exact thoughts soon as I saw Ray faff about . Been doing the grease trick for 25 years when I 1st started this dead end job

@AP9311 Год назад

Hey Ray, you forgot to brake clean the flywheel before you put the clutch parts on!!!

@gregwarren8583 4 месяца назад

For your viewers the pressure plate assembly (not a basket) is a diaphragm type pressure plate assembly. I am glad you noted the flywheel side on the clutch for your viewers.

@Biffo1262 Год назад

Can't believe you cleaned up the rear of the crankshaft without masking off that freshly greased spigot bearing.

@darrenashley126 Год назад

In Australia, a Trans is an auto and we call them manual gearboxes.

@azpapa9347 Год назад

Here in America manual transmissions serve a purpose they DIDN'T about 30 or 40 years ago. Now they also serve as an anti theft device. Your average thuglet doesn't know how to operate one!

@darrenashley126 Год назад

@@azpapa9347 I'm old so make it 3 on the tree and watch them try lol

@dsmhiggins67 Год назад

Awesome watching you resurrect the jeep back to better than factory.

@AFITgrad86 Год назад

So .. my first clutch job was far more interesting ... trans came out through a hole in front seat floor pan ... had to disconnect the torque tube ('49 Chevy) .. pulled the bell housing and was showered with pieces of clutch lining -- the rivets had worn through. No alignment tool my dad helped me whittle down a broom stick .. LOL on my back in an unheated garage in Ohio in November 1965, Memories. Thanks for the reminder of what's involved.

@gerardtrigo380 Год назад

An easier way to remove pilot bearings. Pack the hole with wheel bearing grease, get an old pilot shaft or clutch alignment tool. Drive that tool into the pilot bearing hole and the bearing will pop out. Did that hundreds of times.

@bcyoung88 Год назад

Did you clean the new flywheel and make it shiny? I believe it was shipped with cosmoline to prevent corrosion.

@cruzingpapa Год назад

I was wondering the same thing. You could see it was thick on it.

@nathancurran612 Год назад

Me too

@weeewa2532 Год назад

no cuz he’s a hack

@UnloadedRex Год назад

@@weeewa2532 I work in this industry, there are lots of mechanics and technicians who are “hacks”, either this guy is not one of them or he does a damn good job of playing a great technician

@jkeelsnc Год назад

I like the intense focus on doing every step safely. Smart. Also, I like how you don't edit out small "mistakes". It makes it real and the whole video more enjoyable.

@haydnjenkins7607 Год назад

20+ years in motor trade I never used a can or brake cleaner, just petrol or paraffin on a rag, to clean the friction face, maybe I'm just deficient in my cleaning things. By the way love your videos, reminds me so much of setting up my last workshop, on my ownsome for several months before getting someone to work with, and that I truly regretted, he was more trouble than the help he gave.

@blacksheep25251 Год назад

I've owned Jeep Model from 1950 up to 2018 and in between (Willys, Full size Jeeps, Wranglers, Cherokees, Grand Wagoneers, Grand Cherokees, ect) and do most of the work myself (rebuilding the top end of the 4.0 right now).. What I ABSOLUTELY HATE is how easy Ray makes it look! It's NEVER that easy, yet... he does! SO happy to be able to (ever so slightly) feel part of this journey from employee to owner!

@chdst Год назад

I feel like that pilot bearing solution was a perfect example of "You can't solve the first problem until you create a second problem." 😀

@2pugman Год назад

The last clutch job I did was on my 1984 Ford E 150 van. 5 speed. We didn't have no stinkin' lift or a trans jack. Ramps only and on our backs. God. WTH was wrong with us ?

@peterwill3699 Год назад

Try putting in a trans and transfer from a 77 chevy 3/4 ton on jacks stands and a peice of plywood to roll a hydraulic floor jack around on,they were cast iron then.I was young and strong then too,hahaha.

@HobbieHubbCapp Год назад

... And that FREEZE PLUG up top will leak tomorrow...and it will all have to come apart again to allow access... it already has signs of RUST dripping down it... Marine duty BRASS is what I'd put in there... never saw a torque wrench used...The whizz wheel contaminated his pilot with highly abrasive whizz wheel grits... Dan Habluetzel

@mattydare Год назад

Comment answered from part 4 - I couldn't understand how the wear had formed on the diff. or why the shock mount had been rewelded. On seeing a temperature buckled flywheel, I now understand - it's had a hard life.

@jamesdriscoll4287 Год назад

I love how you explain things and I've learned so much from you

@SimpleLife1971 Год назад

"This video was made for educational purposes only, it would be less expensive to buy a new Jeep"......😄😄....I'm jealous Ray, I would LOVE to be repairing everything as you have. Brings back a LOT of great memories!

@SimpleLife1971 Год назад

Another SCAMMER Ray!

@kcoutdooractivities1338 Год назад

Watching you is taking me back 30+ years, feels like I’m in auto tech school again. 👍

@justinmorgan4920 Год назад

I’ve been watching Mr. Ray for a while now and I’ve been waiting on bigger jobs like this. One thing that I’ve found out after working in a private shop and now working for valvoline, the retail shops won’t do headgaskets, transmissions, and bigger jobs like that. So now that he owns his own shop I hope that I can see more of that! Love your videos sir keep up the good work

@alanknoll5540 Год назад

That was an awesome clutch replacement video.i bet that job took a couple hours.

@donaldross1077 Год назад

Old School of wrenching. On the pilot bearing if you have a old input shaft or round bar the right size, pack the cavity behind bearing with wheel bearing grease and drive the shaft in with sledge hammer. Believe it or not the bearing will be pushed out with hydraulic pressure un-damaged. I still find it hard to believe someone was driving this Jeep. During my years turning wrenches I was amazed and shocked that customers would turn the radio up and keep driving until it stopped. Be thankful it is not a Hummer H3, the motor mounts are near impossible. Great Job!

@mattbrown5511 Год назад

I love seeing the old YJ getting the love it deserves. Another great video Ray.

@abdulhkeem.alhadhrami Год назад

Been missing "it's a Jeep thing". Nicely matching lift and trans stand!

@jessewynne8193 Год назад

I’m liking those tiny magnet lights they give off a lot of light without getting in the way

@zee4uu4me Год назад

The jeep is getting it's shape. Nice work.

@jaybaker4447 Год назад

I would think there are torque requirements on the rotating assembly. I not a mechanic but it seems that would be a must do.

@thumprrr Год назад

Pilot beating removal tip. Fill the hole with grease and use a shaft of equal dimension. By hammering in the shaft it will push the bearing out. Keep adding grease and hammer till the bearing is removed.

@acdii Год назад

Imagine laying on your back trying to guide an old 3 speed cast iron 1950's truck transmission into the clutch with nothing but your arms and chest to support it. Then imagine it is on a gravel drive. Been there, done that. Lifts and a jack would have done wonders for that job!

@Vondoodle Год назад

Its interesting to see the camera and the lighting interact with phase and interference - just interesting

@davidcarter4913 Год назад

I’m surprised you didn’t brake clean the flywheel and pressure plate has it looked like there was covered with projection like you get on brake disc’s/ Rotors Ray

@wackey3455 Год назад

ive learnt so much of you ray in this video in the last five years of been on youtube. Thank you

@kevinyancey958 Год назад

Hey Ray, just had a customer with a jeep renegade, with a failed clutch. These jeeps are made in Italy, with Fiat parts. It's a 6sp manual, mated to the 1.4L multi air, using a dual mass flywheel (which looks like it fits a go cart). These clutches are tiny and weak, and like Fiat in general, prone to failure with everyday driving. This customer is a big rig driver, so they are adept with standard transmission driving, so there's no excess abuse. The kicker is the flywheel is disposable. Being dual mass, you can't resurface them, and because it's two pieces that move independently, with spring dampeners, they are designed to fail from the drawing board. Replacing the flywheel comes at a cost upwards of $1,000, plus a matching disc and pressure plate for another $250-300. There is one company online that makes a single mass clutch kit, but that creates an issue of future service with only one company available to supply replacement parts. The disc is likely the same, but the pressure plate is likely built to accommodate the single mass flywheel and not the OE DMF. What a POS company, to build a Jeep from a Fiat 500!

@ayearrmekanik8055 Год назад

hey ray, just a little safety tip, never ratchet strap in opposite directions on opposite sides of the jack post, it will cause the plate to spin and not get fully tightened, it can also come loose when your spinning it around like you did. Just dont wanna see you get hurt.

@G31mR Год назад

Tip to new DIY'ers: never drive a dowel pin/bushing in with a steel hammer. They should go in without hammering, and if you DO need a hammer, use a brass hammer; if you deform the bushing with a steel hammer, it will make it very difficult to install the part....in this case, the trans...on the dowel. Also, be SURE to clean the flywheel's friction surface thoroughly with brake clean before putting the clutch plate (friction plate) in place. I'm surprised Ray didn't do this.

@alexjeffs7092 Год назад

Just because it's not in the video does not mean it didn't happen. This is entertainment not educational documentaries

@Benglator1 Год назад

Maybe you should start your own channel doing repairs so we can see how it is all done according to you. Just because you did not see him do it does not mean he didnt. I am surprised that you would assume something like that.

@joecanuck3751 Год назад

There are a bunch of subtle activities needed to take place to do the job properly. A younger me did not know that brand new bearings needed care not to stress or damage it during installation and wondered why I had early failures. When it occurs to Ray, he'll mention critical things done off camera. There is a strong practical approach to getting things done that Ray has and I expect he doesn't get too many do-agains. Still, sometimes I wince.

@honestspirit56 Год назад

Exactly! I saw that and thought…..rainman is not rainman today. And I didn’t see a torque wrench on any flywheel or clutch housing bolts either. Tisk tisk …..that’s a risk.

@jeffdriver3000 Год назад

Another way to get pilot bearings out is to pack the pilot bearing opening with grease and use a metal shaft and drive it in the opening and the grease will force the bearing out

@MonkeyJedi99 Год назад

When Ray said, "... we're putting a diff in it." I first had college flashbacks to a class of differential equations, then I realized he was talking about a vehicle's differential. I'm going to over in that corner rocking myself calm.

@ToddAdams1234 Год назад

About 30:00 in: those 3M bristle disk are some of the most handy tool accessories that I can think of. 😊

@aaronjohn6586 Год назад

Thanks for all the great videos and explanations as you go along.

@stevenbaker9327 Год назад

Just did the same job on my 98 Ram.....with 24 yrs of salty winter roads worth of rust on every bolt! You got it easy! Did mine laying on the ground!

@dans_Learning_Curve Год назад

Watching a job I've done several times. The only thing different is Ray's commentary!

@theronwolf3296 Год назад

Great video. I learn a lot from your casual banter while working. I've only done one clutch job in my life and that was when I was young and foolish, literally 50 years ago, outside, one the ground on a British Sunbeam Alpine sports car. I cannot imagine now how I got through that.

@mutt1256 Год назад

You should read George Orwell's 1984 were living in those times, great video of a classic automobile easy to work on compared to the new autos.

@ravenbishop5232 Год назад

1984 is here

@mutt1256 Год назад

@@ravenbishop5232 I know I had to read it in 1974

@rudyllamas6253 Год назад

On occasion, we used to do those kinds of jobs in someones driveway on our backs. Definitely took us 8 hours with three or four people. Good work gentlemen! Be safe.

@stevewolf2620 Год назад

Have heard of "throw out bearings" going bad. Now I know what they look like! Thank you Ray.

@Voltikz95 Год назад

I've been loving this jeep resto series so far. As someone who isn't a mechanic but has a deep love for pretty much everything with an engine, I have learnt alot from this series. I was wondering why the fingers on the pressure plate were sticking out so far, I never knew they bend in when you tighten them....

@michaelpressman7203 Год назад

That compresses & clamps the clutch that's why the fingers go in I would like to see the old clutch just out of curiosity I bet it was smoked have a great day

@brnmcc01 Год назад

@@michaelpressman7203 The friction disk didn't look too bad at all actually, you can get a decent glimpse of it at @22:48. Pressure plate was probably not much better shape than the flywheel though. Throwout bearing was quite trashed.

@harrywalker5836 Год назад

if they didnt you wouldnt have drive,,they put the pressure on the flywheel so you drive,, clutches only need 1/2"" of movement to seperate so you can change gear. thers multi finger & 3 finger pressure plates, plus multi disc, for raceing. 70,s ford gt ho, use twin plate clutches, more disc meat.

@timjohnun4297 Год назад

The more the clutch wears, the further out the fingers will be, until they start running against the thrust bearing, causing the clutch to slip

@Rekuzan Год назад

Pro tip: Use bread! No, seriously! If you don't have a pilot bear puller attachment for the slide hammer, just start packing down the inner cavity with bread, and then use a hammer and chisel to pack it in until it's so tight, it pushes it out from the inside.

@gpsguidedsimpson Год назад

i was told grease works also with a hammer and a shaft that just fits so hydraulic pressure pushed the bearing back same idea more messy i guess

@Rekuzan Год назад

@@gpsguidedsimpson It does actually, and I thought about mentioning grease, but that's super messy, and bread is easier to clean out with a blow gun.

@Rekuzan Год назад

@@gpsguidedsimpson Blue paper shop towels can also work as well for this.

@davidtreeby3909 Год назад

Takes me back to when I use to change my own clutches. Never had the luxury of a lift. Always seemed to be snowing when I had to do them. Only had an unheated garage, numb fingers where the biggest issue. Trolley jack with a plate made up to hold transmission while removing and replacing not as good as a proper transmission jack. Made my own clutch alignment tool for centering clutch. Alignment was always spot on. Lining up first two bolts when replacing transmission was the biggest issue. Transmissions where not always easy to wiggle into correct position. Then trying to insert bolts and start by hand with numb fingers was a "challenge".

@wilburroth5150 Год назад

You forgot to spray the flywheel! That clutch job brings back memories, lol.

@philspear73 Год назад

Ray I appreciate you showing how the clutch works. I've seen it explained before but it's cool to see it explained as you unbolt and rebolt. Thumbs up!

@ronsloan7662 Год назад

Hey Ray, just loving Project Jeep! Lots of new parts going in. With the overall condition of it I'd say it's well worth it. Much cheaper than a new one. Cheers!

@michaelpressman7203 Год назад

You hit the nail on the head buddy you want to come some vehicles a lot of people look at will Ray's doing this and Ray's doing that and oh look at the money it cost but sometimes you got to look at what a new vehicle cost and it's worth the time invested and money to get you a decent running vehicle for a reasonable price versus going out there and buying something new but crazy money I mean my house cost less than some of these vehicles nowadays I can't justify buying a vehicle not brand new bye thank you

@johncooper4637 Год назад

One great advantage to the old Jeep: it doesn't have all the new stuff that will fail after the warranty runs out!

@jthonn Год назад

Great job! The brake clean co. just loves you Ray. I know as a mechanic, time is of the essence. If it were mine, every part you pulled, I would have cleaned and painted before putting back. The back of the engine and that backing plate also, because no one will ever be back in there, hopefully. The trans and the bell housing gm red would be cool. Just saying

@litz13 Год назад

I was actually just looking at the green BraKleen on Amazon. 1 can is $11. 3 cans is $68. 12 cans is $52. (no, not a typo) When it's THAT cheap, you just use and abuse it. Plus the green stuff is CFC-free.

@davelittlewood195 Год назад

Thanks for giving me a step by step on changing the clutch bearings on our TJ!

@ejoldman Год назад

Great video Ray, I really enjoyed this one especially the fine detail which makes the difference between a mechanic in a hurry and technician doing it right.

@tarundoerga Год назад

This has got to be one of the most informative videos for someone like me who's only rebuilt an engine (diy) and never worked on anything transmission related.

@HypocriticYT Год назад

Confidence and knowledge to remove transmissions etc is a valuable asset. First time DIY guys can spend many hours and $$ to do the same thing. Getting it together and functioning correctly even more so 😊

@hoseqt1 Год назад

Tap that like button, because the man does awesome work,..... THEN, Honestly, I don't understand HOW Ray has all of this knowledge, and still doesn't know that you use the BACK SIDE OF A slightly LARGER SOCKET, to drive the bearings for, well just about anything..... Back of larger socket = bearings end up flush.... Front Side of socket = bearings end up Countersunk.... I guess I got it from having to pull and replace and PAY for my mistakes..... Thanks UNCLE BENNY!!!!

@MrDopey32 Год назад

Thank you for a video everyday Ray! Really helps me get a good focus and gets my gears/brain turning!

@KrikkitWarlord Год назад

Sometimes it can help to have a few lengths of threaded bar screwed into the engine to help align the transmission when refitting. Great fun as ever Ray, keep on wrenching

@michaelpressman7203 Год назад

If you have any old long bolts around cut the heads off right behind the neck round them off to a bullet point so you have a threaded rod with a pilot stud on the end and it makes life really easy I've done it a few times I used to do it on molds have a great day

@wilsonallen2782 Год назад

In the future if you are pulling an input bushing or bearing and don't have a puller, pack the hole with grease and use a rod/shaft or bolt close to the same size and hammer it into the hole. The grease will force the item out as you push the rod into it.

@SquidBilly Год назад

Dude you make this look way to damn easy.

@nahimibrahim107 Год назад

You forgot to clean the flywheel and pressure plate!!

@u.p.tinkering Год назад

Great video Ray, keep em coming! Really enjoy these new shop videos!

@KentHenry8 Год назад

I like that the recip saw made the whole exhaust act like it was being hit with the needle scaler

@miracle3me696 Год назад

Has anyone recognized the tune from your new intro yet? I love it!

@brianb6653 Год назад

Did you clean off the flywheel with brake clean before installing? Like when installing new rotors? If so I missed it. I love these types of projects.