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Sunkko 788H Battery Welder teardown & repair (029) 

PowerElectronicsBlog
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In this video, we're taking a look at some quality Chinese manufacturing and awesome quality battery welding technology. LOL just kidding it's a piece of crap that was dead on arrival.

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29 сен 2024

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Комментарии : 58   
@PetreAdrian
@PetreAdrian 8 лет назад
man is totally normal, you need the breaker to be 50A at least; it written even in the description of the machine not for home use...i had the same problem; replaced the braker and used to electric oven connection - thicker wiring and works perfectly.
@elk3909
@elk3909 7 лет назад
i was just going to mention that as i read the entire instruction manual
@BogdanLapadat
@BogdanLapadat 8 лет назад
I have bought one and mine also triggers the fuses in the house. Did you manage to find out what the issue was?
@albertjansen5996
@albertjansen5996 5 лет назад
The circuit braker does NOT trip if you switch it on while the sine wave is at a cross point NULL (0). I have the same problem. Only at the switch startup it will trip. There is a design fault at the startup. If you have luck then it works at 16 amp circuit braker and all works normal and great!! Best regards, Albert (Netherlands)
@hifiresell
@hifiresell 7 лет назад
During testing at the 12 minute mark I notice a couple problems with your use of the welder. 1) You have the charger and the welder turned on at the same time. 2) With the pedal plugged in, you lift the batteries up and say nothing (no weld). Proper operation with foot pedal is to lift the batteries up raising the welder probes up to insure proper pressure, then press the foot pedal. If the foot pedal is depressed before starting the process it won't work. 3) Is the current selector (0-10) set to zero?
@danielhorne6042
@danielhorne6042 7 лет назад
the transformer has dual 120v windings to have it in 240v u join the 2 120v primary's together in series thats why theres a little bridge between the primary 120v windings if this makes sense lol
@LehcimTserof
@LehcimTserof 9 месяцев назад
🤣Stupid machine ! How do you do when you work on a group of 50 batteries ????
@questionablecommands9423
@questionablecommands9423 5 лет назад
For others looking for info on this battery spark welder, I thought it might be worth noting that the "set current" label actually belongs to the the LED display _above_ the label. The knob below the label is the pulse duration for the weld.
@VoltageLP
@VoltageLP 7 лет назад
Thanks for your video, really wanted to see what's inside of those things and how different they are from the DIY microwave transformer setups
@sureshmittal3472
@sureshmittal3472 Год назад
यह मशीन सिर्फ 15 battery pack बनाने पर ही खराब हो गई है, इसलिए यह मशीन खरीदना पैसे बेकार करना है।
@srikanthr1980
@srikanthr1980 5 месяцев назад
Secondary voltage and current how much
@arebear4797
@arebear4797 4 года назад
The best sentence in the entire video "they possibly trying to knock of the knock off.."
@patteck
@patteck 7 лет назад
U r putting them in series out of phase and so getting just the leakage inductance.
@danielhorne6042
@danielhorne6042 7 лет назад
its called inrush current that what trips the breaker ?
@JackZimmermann
@JackZimmermann 8 лет назад
You need a larger breaker. 20 Amps.
@wiinzugriff
@wiinzugriff 8 лет назад
The tripping is normal, current is too high for 230V outlet. Use it on 3-phase and it will work!
@wiinzugriff
@wiinzugriff 8 лет назад
There are adapters from 3phase outlets to single, utilising the higher currents
@mattivirta
@mattivirta 3 года назад
709AD have lot lot better inside have biggest transformer, this have smallest transformer what sunkko welder have, not give 200A out. newer, not can weld 0,2 strip. maybe weld only thin 0,1 strip but not good. thats give less than 200A out and better 709AD model give 600A out. little better and can use li-ion 18650 battry welding lot better than this. this is toy. maybe if upgrade microwave transformer to this come lot better. OR install secondary wires new, lot more wire, mean now have wery think secondary wire need douple sguaremeters and lot more copper to secondary wires. youtube has made this upgrade too ,help little make better this but no lot.
@adcromwell
@adcromwell 3 года назад
I added more windings to the transfomer, not surewhy but seems like it bypassed the pressure switch for the probes.. but lots of power now.. charge area no longer works but considering how shitty the solder job is on the board i figure ill use another power supply to charge lol
@JSunBurns
@JSunBurns 3 года назад
Replace the transformer with a microwave oven transformer minus the secondary winding. Replace the secondary winding with the original secondary from the spot welder, which is easily removable.
@mwbgaming28
@mwbgaming28 5 лет назад
I have one of these and it trips my breaker too, just switch it on and then turn the breaker back on It's normal
@thomasguilder9288
@thomasguilder9288 8 лет назад
Perhaps a winding to earth short on the transformer? Would explain why the fuse survived
@David-xr2sc
@David-xr2sc 5 лет назад
I have 16 C breaker. It works well. I have even tried 90 amps without problems
@rick5078
@rick5078 6 лет назад
good thing of aliexpress is you get your money back when this kind of thing happens.
@fredflintstone2077
@fredflintstone2077 2 года назад
Don't give up your day job fella!
@kamatt4185
@kamatt4185 4 года назад
Hallo, ich habe grosse Probleme mit dem Gerät. Der Spotwelder erzeugt sofort einen Kurzschluss, wenn man ihn einschaltet oder den Prozess startet. Die 16A Sicherung fliegt raus. Wie stark muss die Sicherung sein, damit es funktioniert?
@RaycoRedFox
@RaycoRedFox 8 лет назад
I was considering to buy this, but now I rather build it myself.
@ericgee6585
@ericgee6585 8 лет назад
Wow! What a piece of junk. Thanks for posting.
@DejaVu8
@DejaVu8 4 года назад
Any recommendations on spot welders for beginners
@righthere80
@righthere80 8 лет назад
Hey, I've got a similar one that was also DOA. Turns out there was a short between the secondary windings. So there was a single loop of copper through the transformer. That kept tripping my circuit breakers. I've fixed it with a piece of plastic to keep the windings separated. Great channel BTW.
@PowerElectronicsBlog
@PowerElectronicsBlog 8 лет назад
+righthere80 Ugh, I was hoping I wouldn't have to get out the transformer, but I guess that's pretty much the only remaining explanation for my problem as well. I'll have a look later this week, hopefully fix it in much the same way that you did :)
@shoyaibpatel108
@shoyaibpatel108 5 лет назад
Hi, nice video I am using UK version I have changed internal fuse with a 15A as it States behind the machine 15 a max. also replaced plug fuse with a 13A fuse as some nutter put 20a in the UK plug. Thank you.
@joeblack2228
@joeblack2228 Год назад
Yo any info on this machine please what setting works best also isit possible to get the pen to work on the wands
@RussellD11
@RussellD11 6 лет назад
mine just started doing the exact same thing.... lights up but wont weld... I hear no more transformer noise as when it worked before.
@mwbgaming28
@mwbgaming28 5 лет назад
Usually that is a sign of overheating Mine does that when I use it to the point that it overheats Let it cool down and try again in about an hour or 2, it works for me
@SnowyOwlPrepper
@SnowyOwlPrepper 8 лет назад
Did you go to a larger amp breaker? You are welding and need to use a breaker and circuit to handle 30-50A.
@PowerElectronicsBlog
@PowerElectronicsBlog 8 лет назад
I'm actually about to try some more stuff with this machine this weekend, so stay tuned for that.
@pyroslavx7922
@pyroslavx7922 7 лет назад
Is it tripping your ground current protection (i don't know the right name for that;-) or the real (overcurrent) fuse?
@PowerElectronicsBlog
@PowerElectronicsBlog 7 лет назад
In the follow-up video (ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-SXxamjDQul4.html) I fixed it and confirmed that it was indeed overcurrent tripping my breakers.
@Billbobaker
@Billbobaker 4 года назад
is this a 110 version or 220?
@darekz9777
@darekz9777 7 лет назад
Hi, great video, can you tell me what socket, and plug they used for foot switch? I have foot switch without any connectors(just pedal switch) and I would like to use it with my home made battery spot welder. Thanks
@sibcpodcast4734
@sibcpodcast4734 7 лет назад
It's a 5.5mm barrel plug, like the power connection for laptops.
@darekz9777
@darekz9777 7 лет назад
Thanks, so it's DC power supply socket and plug :)
@highvoltage12v
@highvoltage12v 8 лет назад
I guess i'm subscriber 1000.
@danielhorne6042
@danielhorne6042 7 лет назад
14:42 wow you knew about the dual 120v windings lol
@danielhorne6042
@danielhorne6042 7 лет назад
15:18 u bridge the 2 center posts then connect the power to the outer wires to make 240v
@law-ofohms7815
@law-ofohms7815 8 лет назад
and I was about to buy one! lol
@joshbiffis4381
@joshbiffis4381 8 лет назад
Hi I had one arrive and it worked till I plugged in the foot peddle .. any Ideas??
@PowerElectronicsBlog
@PowerElectronicsBlog 8 лет назад
Did it actually function, as in, have you already used it for welding battery tabs? In that case, you're probably just looking at a bad solder joint (flip out the board, touch up the soldering of the foot pedal connection, should be good to go). If it never worked in the first place and failed as soon as you plugged in the foot pedal, it's probably the same issue that I had and you have to repair the transformer.
@joshbiffis4381
@joshbiffis4381 8 лет назад
wonderful!! I don't know that it actually functioned but leds lit up , Thanks for the video and the reply ! Ill open this thing up.
@clientesym
@clientesym 7 лет назад
mine brand new connected something broke inside very large spark was seen. it sounds like soldering but doesnt not even small mark. any idea how to test what its broken?
@PowerElectronicsBlog
@PowerElectronicsBlog 7 лет назад
Hmm, that is weird. There are really only three components in the high power circuit: the fuse, transformer and TRIAC. One of those must have blown. If nothing was visible afterwards, I'd assume it's the fuse, because it sits inside a cartridge.
@clientesym
@clientesym 7 лет назад
I replaced the fuse by a new one and no luck. I will have to take it apart and check what is going on. What model is your transformer any link to check specs?
@PowerElectronicsBlog
@PowerElectronicsBlog 7 лет назад
I don't even know - I got it as-is from a friend at the hackerspace.
@Jet1337x
@Jet1337x 4 года назад
Hi, I had same problem had large spark after that it stop working, now everything when I power it on the LED comes ON then fuse just trips. Checked continuity on probes, triak and 240v cables going to transformer all shorted.
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