Plantation shutters are a popular choice for homeowners who want to add a touch of elegance and sophistication to their windows. But what goes into making these beautiful shutters? How are they crafted from raw timber to refined components? In this video, we will take you behind the scenes of plantation shutter craftsmanship and show you how to transform timber into exquisite components.
What are plantation shutter components?
Plantation shutter components are the essential elements that make up a plantation shutter. They include:
①Louvers: The horizontal slats that can be tilted to adjust the amount of light and air entering the room.
②Rails: The horizontal bars connecting the louvers provide support and stability.
③Stiles: The vertical bars frame the louvers and rails and allow the shutters to hinge and fold.
④Frames: The outermost structure surrounding the shutter panels attaches them to the window opening.
⑤Tilt rods: The rods connect the louvers and let them be tilted in unison.
⑥Hinges: The hardware that allows the shutter panels to swing open and close.
⑦Other accessories: Such as magnets, catches, knobs, etc.
How are plantation shutter components crafted?
Crafting plantation shutter components involves several steps, each requiring attention to detail and precision. Here are the main steps involved:
Step 1. Timber preparation
The first step is to prepare the timber for the shutter components. This involves:
Cutting: Timber logs are expertly cut into precise boards using specialized saws and machines.
Drying: Kiln drying ensures stability for the wood by removing excess moisture and preventing warping, cracking, or shrinking.
Storing: Boards are carefully stored to maintain optimal moisture and prevent insect, fungi, or weather damage.
Step 2. Component refinement
The next step is to refine the boards into the desired components. This involves:
①Removing imperfections: Knots, splits, or holes are meticulously removed from the boards before finger jointing. Finger jointing combines two or more boards end to end using interlocking fingers and glue, creating longer and stronger boards.
②Shaping: Boards are skillfully shaped according to custom designs using routers, planers, molders, and other tools. The shape and size of the components depend on the style and specifications of the shutter.
Step 3. Surface finishing
The final step is to finish the surface of the components. This involves:
①Priming: The surface finishing process involves a meticulous two-coat primer application for enhanced adhesion and durability. The primer also seals the wood and prepares it for the top coat.
②Sanding: Scuff sanding all surfaces to enhance top coat bonding and smooth out rough spots or imperfections.
③Painting: Apply additional coats of paint for the desired color and gloss. The paint also provides protection from UV rays, moisture, and stains.
④Drying: Ensuring each coat dries adequately before applying the next for a flawless finish.
Step 4. Quality control and inspection
The last step is to ensure the quality of the components. This involves:
①Dimensional inspection: Ensuring components meet precise dimensions and alignment standards using measuring tools and gauges.
②Finish inspection: Thoroughly examine the components for defects such as rough spots, discoloration, bubbles, or scratches.
③Packaging and shipping: Securely packaging the components for safe delivery based on the shipping requirements and destination.
Each step, from timber to meticulously crafted components, ensures quality and precision in every plantation shutter produced. Plantation shutter craftsmanship is an art that requires skill, experience, and passion.
Wood shutter components wholesale from Goodwood Shutters: goodwoodshutters.com/shutter-....
27 фев 2024
