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The Electric ATV Conversion Ep.1 

GOL Green Engineering
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Welcome to the first video of the channel, and the first video in the series of converting a conventional gas powered ATV to an electric ATV. In this video the ATV/quad is stripped from all body panels, wiring-harness and engine, down to just the rolling chassis, in preparation for determining the component layout.
The quad is a 150cc Texas King Off-Roader (copy of Yamaha Blaster), with 12.5 HP and a four speed gearbox. The motor that is to replace the combustion engine is a MOTENERGY ME1507 PMSM that delivers 14.5 kW of continuous power, at a nominal torque of 32 Nm.
The scope for next video is to insert mockups of the electric motor, battery pack and gearbox in the chassis, to gain better knowledge of the available space. I will also be taking a closer look at the 2002 Arctic Cat 500cc final drive axel that I have just received from Colorado.
A video explaining how to calculate battery capacity and size, form a given set of objectives and constraints, is also in the pipeline.
A special thanks to my very good friend Mathias E. C. for helping me with the project and the filming.
A bit about me:
I'm a mechanical engineering student who has decided to try and start my own consultancy company which is dealing with electrification of internal combustion engine vehicles and green solutions.
The channel covers aspects of entrepreneurship, product development and mechanical engineering practice.
Follow along as I embark on new projects and try to figure out the entrepreneurial world.
Please feel free to follow along in the project as I work my way forward. - I'll be sure to include both succes and learnings from the process.
Motor link:
www.electricmotorsport.com/me...
Music link:
/ a-himitsu-cease
Link to Mathias E. C.' Company - Airpixel:
www.airpixel.dk/
Thanks for watching!

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13 авг 2024

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Комментарии : 13   
@TheMathiasMEC
@TheMathiasMEC 2 года назад
Can’t wait to see this project progress! 🙌
@thewonn
@thewonn 2 года назад
What battery did you use or recommend. I am converting atv and snowblower to electric. Thanks
@gorm1106
@gorm1106 2 года назад
Sorry for late answer, but here you go anyway: I would recommend Lithium Iron Phosphate batteries (LiFePO4). I have bought mine from AliExpress. Link: www.aliexpress.com/item/4000419616241.html?spm=a2g0o.9042311.0.0.18354c4d4ExZ0E These are 3.2V 90Ah batteries from a brand called VariCore and are also used by others who have made electric conversions (The Inja: ru-vid.com). I would recommend going with a 36V battery pack consisting of 12 of these batteries in series, giving you a total of 3kWh capacity. This should be plenty enough power for your snow blower. A 24V setup with 8 batteries in series would also be enough for most snow-blower applications with 2.2 kWh of capacity. For reference this electric snow blower: egopowerplus.com/two-stage-snow-blower-snt2400/, - has 0.840 kWh of capacity. Hope this is helpfull. BR. GOL
@gorm1106
@gorm1106 2 года назад
- For my ATV conversion i'm using 32 LiFEPO4 batteries in series. This gives me a 100V, 9ah battery pack, which equates to 9kW of nominal power and a peak power of approximately 30kW, since the batteries can discharge with up to 3-4 times their nominal capacity in Amps. Another great thing about the Lithium Iron Phosphate batteries it their long life, with around 3500-4000 cycles (charge and discharge) with almost 100% capacity still remaining. BR. GOL
@pinocolada4254
@pinocolada4254 2 года назад
@@gorm1106 I'm thinking about converting an ATV to elelctric, to be my workhorse. What do you estimate you have spend on the batteries? I've looked up the batteries you mentioned, and they are around €65 ex shipping a piece, in that case i guess you have spend around €1k on batteries😱
@gorm1106
@gorm1106 2 года назад
@@pinocolada4254 Hi, that sound like a cool project. Yes the batteries are expensive. This was my exact cost for 32 cells including shipping and taxes: US $ 1,544.37 I haven't been able to find any that was cheaper and still trustworthy dealers.
@pinocolada4254
@pinocolada4254 2 года назад
@@gorm1106 that's quite some money. I saw what you payed for the motor as well, you'r down some change. I migth have to think about my project for a while. Maybe i'll start from scratch and make the frame and suspension myself as well, with more dedication i won't chicken out on the high er costs😇
@jamesspry3294
@jamesspry3294 2 года назад
Do you reckon you could turn the music up a bit louder? My ears aren't bleeding yet. And while you are at it turn the voice down a bit lower, because I actually heard a few things that you were saying... Invest in a microphone. It'll improve your viewer numbers.
@gorm1106
@gorm1106 2 года назад
Hi James, Note taken. Thanks for the advice.
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