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The Ingenious Design of Strain Gauges 

The Efficient Engineer
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Watch my bonus video on load cells: nebula.tv/videos/the-efficien...
Get Nebula using my link for 40% off an annual subscription: go.nebula.tv/the-efficient-eng...
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This video explores the fascinating world of strain gauges, these clever little devices that combine elements of mechanical engineering, electrical engineering, and materials science to give us a way of measuring the deformation on the surface of an object.
3D Model Credits:
Hand model modified from "Hand" by Soady - cgcookie.com/projects/realist...
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This will allow me to create more high quality videos covering a range of engineering topics.
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The Efficient Engineer is a channel aimed at mechanical and civil engineers. The mission is to simplify engineering concepts, one video at a time!
Follow me on Twitter: / efficiengineer

Опубликовано:

 

19 фев 2024

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Комментарии : 139   
@TheEfficientEngineer
@TheEfficientEngineer 4 месяца назад
What are some other interesting strain gauge applications? If you're interesting in the companion video on load cells you can check it out on Nebula at this link: nebula.tv/videos/the-efficient-engineer-how-do-load-cells-work
@A.UNIVERSE.within
@A.UNIVERSE.within 3 месяца назад
Hey how about ARTIFICIAL GRAVITY 🎉 😁 I'm a regular ol sky-walker😂🎉 yay for me ru-vid.comaw2Zjrv6zkw?si=DA2IPe0O_CNWZn1p
@starky8833
@starky8833 2 месяца назад
Got some video ideas from my mechanical engineering career : Metal Additive Manufacturing Ceramics Super alloys Circuit boards :o Coatings & Machining tooling
@removename
@removename 4 месяца назад
If this guy produces 3000 hours of content this channel will effectively replace need for mechanical engineering colleges
@nickbell3546
@nickbell3546 4 месяца назад
Well you'd still need to do practice problems to prove you understand the concepts, but I agree with your sentiment lol
@removename
@removename 4 месяца назад
@@nickbell3546 ofcourse practice is most important I am just speaking in hyperbole to convey a point
@mattmurphy7030
@mattmurphy7030 4 месяца назад
@@removenameI don’t think you’ve been to engineering school if you think some RU-vid videos are a sufficient replacement. At least not in the US
@freshrockpapa-e7799
@freshrockpapa-e7799 4 месяца назад
@@mattmurphy7030I don't know what's more hilarious, the fact that you didn't understand they are being hyperbolic, or the fact that you think US engineering schools are good.
@ohsweetmystery
@ohsweetmystery 4 месяца назад
@@mattmurphy7030There is no reason that educational videos cannot replace engineering universities. I went to Caltech. My siblings went to MIT. All back when both of these schools were meritocracies instead of the woke garbage factories they are becoming now.
@Flaakk
@Flaakk 4 месяца назад
This is gold! You're one of the few RU-vidrs who has not once compromised on quality. Your videos have taught me a lot and have ignited my passion for studying and working in engineering.
@kwakeham
@kwakeham 4 месяца назад
This is probably the best concise explanation I can send to people about what I do. However, there is one thing that is wrong. Passive temperature compensation is what is described as "active" by using a second gage in the half bridge. ACTIVE is measuring and compensation through thermal calibration, EG you actively have to do something such as math such as read a temperature sensor (RTD, thermistor, etc) then calculate the new impact. When it's just one, we tend to say it's uncompensated and NOT passive. There are all extreme temperature cases where you'd select a different STC code than for the underlying material as you might be in a different area of the curve and can get better performance in high temp or cyro applications.
@sjkebab
@sjkebab 4 месяца назад
Really? I always thought that relying on the STC of the gauge was sufficient for isothermal tests and was passive. I too have used the word active for describing the half bridge technique. I've certainly never used your method of active compensation, however I've never used a gauge outside of -40C to +200C so the need has never really been there...
@aaronacj
@aaronacj 4 месяца назад
Never met a strain gauge.
@fadedlamp42
@fadedlamp42 3 месяца назад
@@aaronacj Severely underrated comment
@ande446
@ande446 3 месяца назад
Fantastic quality as always, i love that you never compromise on quality and uploads your videos when they are done and up to your high standards!
@angelobohm7601
@angelobohm7601 4 месяца назад
This time I have to leave a comment. Today I was discussing with a colleague how principle strains from my simulation can be compared to our future experiments. And then you upload this video… Thank you 🙏🏼 😊
@chaumas
@chaumas 2 месяца назад
You do a really great job of presenting new information and then pacing things to let the viewer guess ahead at the next step, and it makes your videos really enjoyable. For example, I loved the way you showed the multiple gauge bridge configurations first, raising the question “why would you do that?”, then moved on to talking about thermal expansion, and gave me just enough time to excitedly shout “oh you could put one on an unstrained reference material!” at the screen.
@littlehunter1955
@littlehunter1955 3 месяца назад
thank you guys for putting the effort out to produce such quality content, this is my second year in ME and I see a long future for me in this channel. Keep up the good work
@KellTainer22
@KellTainer22 Месяц назад
Great video as always! Merci!
@cookiemaria780
@cookiemaria780 2 месяца назад
absolutely wonderful video! I hope to see more!
@andrijasaviccsavic1124
@andrijasaviccsavic1124 4 месяца назад
Fun fact, wheatstone bridge is also used for temperature measuring, but thermistor Is placed instead of gauge.
@gopackgo4036
@gopackgo4036 3 месяца назад
Thermistor or rtd
@syedsuhailahmed2868
@syedsuhailahmed2868 4 месяца назад
I was desperately waiting for the new video.
@hi-ld4gg
@hi-ld4gg 4 месяца назад
Would be cool if you could cover different ndt methods used for different material. A bit more on the niche side of mechanical engineering but equally important
@MSA206
@MSA206 3 месяца назад
brilliant video thanks for all your work, your ability to unpack complex subjects is unparalleled
@mehmetdonmez7651
@mehmetdonmez7651 3 месяца назад
excellent content, very informative and very simply explained
@charlie2640
@charlie2640 4 месяца назад
There seem to be two people that invented the strain gauge at essentially the same time, Arthur Ruge and Edward Simmons. Simmons had a lengthy legal fight with Caltech over the patent rights. Simmons became a fairly notable eccentric later in life and was a fixture around the Caltech campus.
@ohsweetmystery
@ohsweetmystery 4 месяца назад
Renaissance Ralph
@gopackgo4036
@gopackgo4036 3 месяца назад
That’s the problem with developing things at universities, they get to share the credit.
@sjkebab
@sjkebab 4 месяца назад
Great video. I'll be using this as a source for training. Thank you!
@JageeAgain
@JageeAgain 3 месяца назад
Excellent description of strain gages and the Whetstone bridge.
@hugonunes
@hugonunes 4 месяца назад
I am wondering what softwares can be used to create these fantastic animations? Congrats for an amazing video!
@frikkieramabolo172
@frikkieramabolo172 4 месяца назад
He said he uses Blender
@TheEfficientEngineer
@TheEfficientEngineer 4 месяца назад
Yup!
@aaabbb-py5xd
@aaabbb-py5xd 4 месяца назад
​@@TheEfficientEngineer How long does it take to make the video (excluding the time spent on planning and refining what you wish to present)?
@rjhornsby
@rjhornsby 4 месяца назад
@@aaabbb-py5xda rule of thumb for general post production you can figure about an hour of work for every minute of finished video. So 20 minute video -> 20 hours editing. I’m not an animator, so I don’t know how much that adds or overlaps with the edit process.
@aaabbb-py5xd
@aaabbb-py5xd 4 месяца назад
@@rjhornsby Thanks for the input. It seems like a full time commitment, which I shouldn't mind since I can spend 20 hours straight playing games xD
@SorokinAU
@SorokinAU 3 месяца назад
very good job! thank you very much!
@antialias4205
@antialias4205 17 дней назад
ty - this is sooooo good
@Readbooks6800
@Readbooks6800 4 месяца назад
Amazing and highly informative video. Thanks for publishing such good content😊
@mechs101
@mechs101 2 месяца назад
You keep impressing me everytime. good job mate and thank you
@rahebhafezzadeh8033
@rahebhafezzadeh8033 3 месяца назад
I don't know how to thank you for creating and sharing this content. Was very useful.
@peacekeeper9687
@peacekeeper9687 4 месяца назад
Very informative 👍👍👍👍
@raxirex6443
@raxirex6443 4 месяца назад
I have used a similar mechanism in one of my projects, very useful
@110Genesis
@110Genesis 4 месяца назад
Awesome as always
@KnowArt
@KnowArt 4 месяца назад
damn, well done! Looks an awful lot like a device I'm currently making a video about, but luckily it's completely different
@Zucsebe
@Zucsebe 4 месяца назад
Love your work
@dilshodmajidov3201
@dilshodmajidov3201 4 месяца назад
Very nice video
@sunlitrhyme8049
@sunlitrhyme8049 3 месяца назад
Congrats on 1M subs! As a mechanical engineering student you're helping me so much :)
@giosuco8202
@giosuco8202 3 месяца назад
love your content
@10vogels
@10vogels 27 дней назад
A perfect video.
@Zyed_YouTube
@Zyed_YouTube 4 месяца назад
Great to see that
@randomas1977
@randomas1977 4 месяца назад
I love your content. Some remarks: at 0:24, there seems to be intense curvature beyond the supports which I think is wrong. At 13:52 I think that the shear strains (green half-arrows) have the wrong directions.
@sagarawal4835
@sagarawal4835 4 месяца назад
I love this channel
@user-yk9su3qo8j
@user-yk9su3qo8j 4 месяца назад
Congratulations for 1M🎉
@brynmrsh
@brynmrsh 3 месяца назад
Thank you so much for making videos like this. I am going to share this with my boss, who has a PhD in Material Science, so he can understand how I am going to use a strain gauge to compensate for thermal expansion in my experiments...
@griffinfurlong
@griffinfurlong 4 месяца назад
Keep up the good work! This is a perfect channel for civil students to visualize their study materials. If you ever want to collab, let me know!
@grezamisoit
@grezamisoit 4 месяца назад
Wonderful video! Thanks!
@alexkorzenewski4250
@alexkorzenewski4250 4 месяца назад
Outstanding content. I am a retired petroleum engineer, but my daughter is a civil engineer/project manager for a pipeline design and build company. I will be giving her a subscription to Nebula.
@VoidHalo
@VoidHalo 4 месяца назад
I use strain sensors as a hobbyist to experiment with measuring impact force, energy, deceleration. With my oscilloscope, I can measure the strain over time, which gives me the duration of the collision, and thus the decelerative G-load on the projectile, for example. And I don't even need an Arduino!
@mattmurphy7030
@mattmurphy7030 4 месяца назад
Arduino can’t even start to keep up with your osmelloscope
@sjkebab
@sjkebab 4 месяца назад
Be careful with high speed strain measurements. The gauge itself has a frequency bandwidth which if not allowed for can give low readings. Rule of thumb is smaller gauge length is faster, but I'm not an expert in dynamic measurements so other factors probably come into play.
@jonnathanramirez3376
@jonnathanramirez3376 2 месяца назад
Can you make one on method of characteristics? That'd be great!
@thescientist1839
@thescientist1839 3 месяца назад
Good 👍
@ibrahim_shaikh-_
@ibrahim_shaikh-_ Месяц назад
Can you please create a video on : industrial hydraulics and pneumatics
@krishnaholla7398
@krishnaholla7398 17 дней назад
Please make video on cfd
@BManHops
@BManHops 4 месяца назад
hearing the words Mohr’s Circle gave me flashbacks to AE lab like i was back in Nam 😂
@morkovija
@morkovija 3 месяца назад
highest grade of content right here gents and ladies
@kindlin
@kindlin 6 дней назад
A couple 'funny' animations: 0:05 The ends move up and down, a lot, even tho the load is only between the supports. The straight ends should have no curvature outside of the supports. 4:36 Wow, that copper stretches a LOT, like 300%, and then goes right back to its original shape. That doesn't work for many reasons, not the least of which is simple conservation of mass, the rod's diameter never changes while expanding in volume 3 times.
@arpankoley5245
@arpankoley5245 3 месяца назад
Can you please attach some study materials in all of your videos? Already your videos are top notch. Including that factor will complement the video and guide the viewer for a comprehensive learning.
@michaelmoorrees3585
@michaelmoorrees3585 4 месяца назад
I use to see one of the inventors of the strain gauge, Edward Simmons, rummaging in the electronics part stores (when they still existed) in Pasadena, CA, from the 1970s thru 1990s. He was a bit eccentric, but all the other old timers that engage with him, did it with much respect. He made a fortune, but not from the strain gauge, but investments in oil companies.
@ohsweetmystery
@ohsweetmystery 4 месяца назад
Renaissance Ralph, as he was called, always wore opaque tights, some kind of short toga outfit, sandals and a hat, and was often seen on campus at Caltech. He was rumored to sometimes wash his hair in the fountains, but I never actually saw that happen.
@jingrao1438
@jingrao1438 2 месяца назад
Is there any recommended manufacturer for purchasing strain gauges? Many thanks!
@harshaperavarapu1042
@harshaperavarapu1042 4 месяца назад
Please upload frequently I am waiting for your videos 🥲🥲
@Secretgeek2012
@Secretgeek2012 4 месяца назад
So, how do they measure the strain that the strain gauge measures?
@abdelkaioumbouaicha
@abdelkaioumbouaicha 4 месяца назад
📝 Summary of Key Points: 📌 Strain gauges are crucial tools in engineering for measuring how objects deform under loading, aiding in structural integrity monitoring and performance optimization. 🧐 The electrical resistance strain gauge is a common design that measures strain by detecting changes in electrical resistance as the object deforms, with materials like Constantan being popular due to stability over temperature. 🚀 Wheatstone bridge circuits are used to accurately measure small changes in resistance of strain gauges, enabling precise strain calculations and monitoring. 💡 Additional Insights and Observations: 💬 "Understanding the basic concept of strain is crucial for appreciating how these devices work." 📊 Gauge factors and material properties play a significant role in determining the sensitivity and accuracy of strain gauges. 🌐 Temperature compensation methods like active and self-compensation are essential to mitigate errors due to thermal expansion. 📣 Concluding Remarks: Strain gauges are versatile devices that play a vital role in engineering applications, offering precise measurements of strain and enabling detailed analysis of structural behavior. Understanding their principles and applications is key to ensuring the reliability and efficiency of various mechanical systems. Generated using TalkBud
@BB-gr9hq
@BB-gr9hq Месяц назад
Here is a fun fact to know and tell. If you take a strain gauge, and wire it to a capacitor bank, and then, after charging the capacitor bank, you dump this current onto the strain gauge, the strain gauge behaves like an exploding bridge wire detonator (EBWD).
@ivanperica3731
@ivanperica3731 4 месяца назад
Excellent! But what is a micro strain(in this context it is a unit of measure??)??
@sjkebab
@sjkebab 3 месяца назад
1 strain is stretching something to be 100% longer. Ie If I have a 1m length of material and I pull it until it's 2m long, it has a strain of 1. If I pull it until it's 1.001m, it has 1 millistrain. If I pull it until it's 1.000001m long, it has 1 microstrain. So 1 microstrain isn't very much! Fun fact for you if you're interested in such things: strain is a dimensionless quantity. An area is length squared. A volume is length cubed. Strain is length ÷ length, and therefore has no dimension.
@MrAbrandao
@MrAbrandao 3 месяца назад
How they bond it to the metal?
@roliveira2225
@roliveira2225 4 месяца назад
Excellent!
@vaishnaviyernale2292
@vaishnaviyernale2292 4 месяца назад
Thanky you❤
@Tuffaha
@Tuffaha 4 месяца назад
great vid!
@tachyeonine
@tachyeonine 4 месяца назад
Great explanation as always, please remember to create content and upload 😅
@luis_rolddan
@luis_rolddan 4 месяца назад
Just i want to study, thanks!
@prashantsihmar1314
@prashantsihmar1314 4 месяца назад
Strain gauges and strain rossets are they same ?
@mattmurphy7030
@mattmurphy7030 4 месяца назад
Strain rosette is a particular arrangement of strain gauges that provides multiple dimensional measure at once
@TheDustysix
@TheDustysix 3 месяца назад
Does a strain gauge have a built in memory for analysis later?
@90_98
@90_98 2 месяца назад
No
@TheDustysix
@TheDustysix 2 месяца назад
@@90_98 Too Bad.
@adamsapplespie
@adamsapplespie 4 месяца назад
0:00 I did that in a lab today!!!
@SB_3.1415
@SB_3.1415 4 месяца назад
Wasn't this channel called real engineering or something?
@johnNamikaze
@johnNamikaze 4 месяца назад
ATIVA A FAIXA DE AUDIO. POR FAVOR
@WildEngineering
@WildEngineering 4 месяца назад
hmm so as an EE i highly doubt that wheatstone bridges are used for anything strain gauge when you can have a constant current source and a differential amplifier to measure the voltage across it and divide by the fixed current source for the resistance measurement
@sjkebab
@sjkebab 4 месяца назад
You'd be wrong. Wheatstone bridges are used all the time in this application. Assuming 15mA excitation, 350 gauge and 2.0 gauge factor, the difference between readings for a 1uStrain measurement is about 10.5uV on a 5.25V reading. Not impossible, but unwieldy and uncompensatable. Wheatstone bridges are used because it's a lot cheaper, and you can use compensation techniques. The downside is that you need high precision/very stable resistors in your circuit. Think $20 to $50 per resistor
@sjkebab
@sjkebab 3 месяца назад
I should also mention that by using the WS bridge, you're measuring a voltage relative to 0, therefore amplification is easy.
@lancehadfield
@lancehadfield 3 месяца назад
The wheatstone bridge offers a number of advantages for wiring strain gages in various configurations to cancel out unwanted effects on the strain gage. The full bridge configuration in particular is very useful. For example, a full bridge using the "chevron" rosette shown at 16:16 can be wired up to cancel strains caused by off-axis and bending loads and only respond to strains induced by torque. Constant current can also be used in strain gage measurements, but there are disadvantages there too.
@WildEngineering
@WildEngineering 3 месяца назад
@@lancehadfieldwhat are those disadvantages? I can make nano amp accurate temperature compensated current sources, theyre easy.
@Trey4x4
@Trey4x4 3 месяца назад
Banks use strain gauges in the building process of vaults
@SelectLOL
@SelectLOL 4 месяца назад
@ 4:38 the red lead for the multimeter is in the wrong place 😆
@TheEfficientEngineer
@TheEfficientEngineer 4 месяца назад
Whoops!
@pvic6959
@pvic6959 4 месяца назад
did someone say FULL BRIDGE REC----- oh sorry wrong full bridge
@makwanayash6022
@makwanayash6022 2 месяца назад
One video for unite conversation SI unit change
@cleisonarmandomanriqueagui9176
@cleisonarmandomanriqueagui9176 4 месяца назад
For concrete . can we use guges like this ? lvdt are better for concrete , am i right ?
@mattmurphy7030
@mattmurphy7030 4 месяца назад
Bond the gauge to concrete using epoxy and it will work
@sjkebab
@sjkebab 4 месяца назад
LVDTs measure deflection not strain. Rule of thumb for strain measurement of concrete is gauge length >=3× the size of your aggregate.
@samimas4343
@samimas4343 4 месяца назад
I assume those devices take into account change of material due to change in temperature.
@mattmurphy7030
@mattmurphy7030 4 месяца назад
You have to factor that in by your own curves using thermocouples
@sjkebab
@sjkebab 4 месяца назад
Techniques are mentioned in the video.
@afaisal91
@afaisal91 3 месяца назад
I should have paid you the tuition fee of my engineering college
@rsnmaa
@rsnmaa 4 месяца назад
0:27 cable stayed bridge with piers on the main span --> not efficient! God damn I came here looking for efficiency and this is what I get...
@mattmurphy7030
@mattmurphy7030 4 месяца назад
So you came to the wrong place, you problem
@TechMasterRus
@TechMasterRus 4 месяца назад
Didn't cover the full bridge.
@petersplat6164
@petersplat6164 День назад
Oh come on, do you really expect us to believe that strain gauges are real?
@UltrawideBenchmarks
@UltrawideBenchmarks 4 месяца назад
Is the narrator the gaming historian?
@Lumpify.
@Lumpify. 3 месяца назад
Bruh the multimeter lead is in current socket not ohms lmao
@socas_nic
@socas_nic 4 месяца назад
This video was uploaded too late 😢
@RESHI-SUHAIB
@RESHI-SUHAIB 4 месяца назад
..👍
@diepieche
@diepieche 4 месяца назад
nothing new for people already involved in weighing. Wheatstone bridge circuit is employed No electrical. Just pure electronics required. Easy said in theory, in practical a lot of factors must be considered. 😅😅
@sjkebab
@sjkebab 3 месяца назад
I'm constantly amazed at the subtleties involved in the governing equations. As you say, simple in theory, but complicated in its nuances.
@georgehilario3544
@georgehilario3544 4 месяца назад
TOO LONG TO CREATE NEW VIDEOX
@zeeshanali-yo2wu
@zeeshanali-yo2wu 3 месяца назад
2021-Civ-325
@shream
@shream 4 месяца назад
Guys your videos are amazing but please… the music is so annoying it’s like you’re in a romantic date
@mattmurphy7030
@mattmurphy7030 4 месяца назад
Can’t even hear the music. You problem
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