The process of mass producing Japanese gas ranges. A commercial gas stove manufacturing factory. 

小さな頃、家にあったガスコンロは丁度こんな感じの製品でした😊。職人さん達が本当に魂を込めて鋳型を作り、銑鉄や鋳鉄戻り屑等をキュポラで溶かす。灼熱の中で心を込めて製品を作り上げる、その姿勢にものづくりに携わる人々の誇りを見た思いがしました。

WOW, thank you for the video. I knew how the process of sand casting worked, but I never realized the amount of human toil that is involved in the traditional method. This was very interesting.

穴一個一個開ける手間があるのは驚きだった。 素晴らしい製品をありがとう！

こうして丁寧に作られた物って、何十年と使えるのも納得です

Another excellent video. Top quality burners being made - excellent!

That almost complete lack of PPE is shocking for a Japanese factory. I would expect this lack of protection in one of the third world factories, but not from an industrial leader such as Japan. Safety issues aside, this is a very efficient and impressive process.

I thought this video gonna show a fully automated manufacturing, but this could closely be considered as a hand-crafted stove making. Great by the way.

パキスタンから来たから、鋳造で砂型機械で固めてんの見ると超ちゃんとしてて感動する

WOW I never realized the work involved in making these !!! Great job Lads !!!😉😎

sooo good. so calming. so wonderful to see people working away contently....

Wow Awesome Work From Company specially Testing Process

In Japan, these gas stoves are used in the food service industry such as schools, welfare facility kitchens, and restaurants, and can be used for decades. Of course, I sometimes burn the stove with gas to remove dirt and repair any malfunctioning parts.

フォークリフトでノーヘル 旋盤で保護メガネなし 現場猫案件

今まで見てきた鋳造の中で1番自動化が進んでいるのに、半袖で出湯しててビックリしたｗｗ

未来でロストテクノロジーになりそう。仕上げが芸術的に美しい。

こういうのって一度買ったらほぼ一生使えそうだけど、 どれくらいの需要があるのだろうか

8:45 Wow, uhh.. seriously? With all the modernity of Japan is this the best they can do? Does Japan have an OSHA equivalent?

Buen video como siempre muy bueno ❤

I like the Japanese 'maker' videos because they use a lot of automation. Work smarter, not harder. Edit - How much are one of those burners?

This is a strange mix. Some of the processes are world class while some of of the processes have a Pakistanis level of sophistication.

Người Nhật làm ăn không chê chỗ nào được. Lúc nào sản phẩm cũng tốt.. OK 🇯🇵👍.

Factory seems reluctant to adapt modern technology throughout the entire process.

こんなに粉塵舞う作業環境なのにマスクすらしないなんて肺やられるぞ

That burner will outlive us all

Amei gostaria de poder ter um fogão desse em minha casa

Uma Obra de Arte, que vai durar uma vida inteira. 👏🏻👏🏻👏🏻 🇧🇷

Nice to see something MADE IN JAPAN for a change! 👍

Wonderful product. Nice.

quite a mix of machinery and hand labor.

thank you for the video

昔ながらの鋳物工場ですねｗ　結構な巣をデブゴン？で埋めてるのはあんまり映してあげない方がいいと思うけど社内で完結してるならいいかｗ

i love watching this stuff :)

Stalar ve prodüksiyon Elinize sağlık

可燃性ガス漏れをテストするには、石鹸水を使用する必要があります。 You really should use soapy water to test for flammable gas leaks.

Interesting process BUT, almost no safetyr gear worn by the workers, no foundry boots, walking spreadeagled over orange hot metal when one slip and a fall would mean HORRIBLE BURNS. The management and owners should be ashamed at what they are making their employees do. Japan isnt a third world country but those conditions are.

非常に素晴らしいガスストーブを作り、 とても危険な仕事ではありますが、 とても興味深いビデオをありがとう、、、👍

They were beautiful. I worked on the installation of a Mechanised Foundry during my Elerctrician Apprenticeship, lots of years ago. Bit bigger and simpler lumps than these. London Underground Tunnel Linings. I would not like to Arm Wrestle with the fella who was doing the Manual Pouring.

This is exactly the same process that was used here in US since the early 60s..... Im sure theres more computers and such doing the automation , but the actions are the same....

Surely the inner pan supports should be bevelled down to make a wok sit central to the flames?

すご

респект мужикам_)такой тяжёлый труд до конечного результата)красавцы

うちの会社なら超怒られて作業停止だなー

Технологичность просто зашкаливает :))))

Прекрасная и качественная работа! Какая стоимость,и где можно заказать? Спасибо.

Nhà máy sản xuất bếp gas của Nhật Bản, Rất tuyệt vời và hiện đại. Nhật Bản OK 🇯🇵👍.

Ну молодцы же японцы, приятно смотреть! Скоро пакистанцев догонят по технологиям

色んなタイプの業務用コンロがあると思うんだけど需要と供給のバランスはどうなんだろう？ 海外輸出もしてるのかな 素人目線だけど鋳型が振動でも崩れず尚且つ半オートメーション化出来るのはやはり積み重ねたノウハウあってのものなんだろうなと感心しました

made in japan always = quality, no doubt

😊😊😊👍👍👍👍 Интересное изготовление

응원합니다.잘 봤어요.😊👍👏

The lack of safety gear is crazy. Almost as bad as working in Texas or Florida.

Me gusta esa estufa. Des de Puerto Rico

it's really cool seeing how they do this, but holy crap are there opportunities to streamline and improve the processes. I wonder if they cater to specialty manufacturers... Examples: They should be orienting the molds the same way so they can just have a pouring system to dispense exactly enough iron into each mold and eliminate the need for someone to be put in harms way. They should invest in a CNC to drill the holes in the parts instead of doing it manually. Scraps from the mold process should be dropped into a chain belt and into the buckets instead of having someone drag MOLTEN METAL between their legs 20 feet. They should sand blast instead of grind every part into shape. Parts that have cooled from their molds shouldn't be thrown into a pile. They should be moving through a sifting conveyor belt.

I love Japan and Japanese

7:45 отличная обзорная позиция с пивом :3

Aku menyaksikan dari awal hingga akhir,hasil yg bagus namun aku merasa hampa

Good 🎉

職人技術があるなぁと思う面と、海外のフルオートに近い大量生産工場などを見ると価格帯やら販売面で勝てなくなりこうした工場が閉鎖するのも分かる、、、

Is this not crazy that’s workers there don’t wear any PPE? I know other countries have other regulations and laws but for me personally I would want to have PPE ..

En realidad son los quemadores para la cocina, cero proteccion para trabajar en ese entorno tan peligroso, pero bue se ve q saben lo q hacen. :)

Do you reuse the molding sand ?

穴あけと塗装の工程は自動化出来そう

17:49 This has to be the most time consuming to drill each hole manually!

Wow!

Where are the guys in bare feet stomping the sand?

Good

working conditions worthy of the 18th century..... 18世紀にふさわしい労働条件......。

Please post the source for where you get the music.

Does Japan have an occupational safety agency?

El 4 no era número de mala suerte? Porque todo está puesto en 4 líneas?

роботизация и нано технологии!

I’m willing to bet that none of the workers shown suffer from insomnia. :)

It's hard to believe this occure in Japan. So little precautiones while melting and casting crude-iron. Neither spectacles, nor protective clowthes and boots. I was frightened to see them carry gleaming ingots such a way.

No protective gears even for eyes.

Jesus I'd have expected Japan to be doing better on the PPE front.

Why do they add a puck of aluminium (by the looks of it),to the sand molds?

今時電気炉じゃなくてキュポラでやってるのに驚き

Burnt ankles anyone?

日本らしくないけっこう古い作業防式ですね，でも，品質の検証の方は日本らしく几帳面な

17:50 That drillpress really needs some new bearings. I don't think there are any left

災害の多い日本では絶対に必要なアイテム、作り続けて下さい。

最終着火品質チェックが大げさすぎる😯😯😯😳😳😳

Now I know what the T-800 has become.

I'm kinda surprised at the lack of safety in Japan.

同じような仕事してるけど、防塵マスク無しはヤバイ

No protective grear 😮

防付服都不穿也是 厉害了。

Health & Safety don't seem to be a thing. It looked as bad as most Chinese factories for how slack the H&S standards were. All sorts of Japanese work safety regulations being broken right there on camera.

👍

Автоматика! 21 век!

🙂👍

Mass Production?!

Ver trabajar en japon es calidad asegurada .pero me dejo un poco penssndo en la poca seguridad que tienen en protección, como cojer cosas pesadas cuándo hay remedios para evitar dolores de espalda

China more efficient, fast, modern, clean and more more cheap in this field…But Quality japan still no.1

zuberdast

😊😊😊😊😊😊😊😊😊

Это точно не Китайцы ?

大変な仕事だ！

Техника безопасности? Не, не слышал!

製模系統現代化，但融煉金屬後段加工很老派，優點成本低售價也能低利潤高，缺點不符合現代的高效燃氣節能標準不科學化。