Tools, Glorious Tools! #10 (Part 4) - Shop Made Gear Cutters - Making 'Cycloidal' Cutters

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A very special thank you to Patrons:
Sinking Valley Woodworks (www.sinkingvalleywoodworks.com)
Glenn Trewitt
Mike Manfrin
Christopher Warnock
Guy Loughridge
Charles Frodsham & Co.
Peter John Richardson
Adam Slagle
Tim Bray
Dan Keen
Samuel Irons
Sean Kuyper
Matteo Neville
Daniel Cohen
Larry Pardi
Olof Haggren
Stassinopoulos Thomas
Florian Ragwitz
Andrew Smith
Bernd Fischer
Sam Towne
Jack Cause
Jeremiah G. Mort
Andre van Soest
Matthew Middleton
Thomas Veilleux
Dave Seff
Robin Haerens
L'Enfant Watch Company
C. A. Patrick Voigt
Mark Coburn
Bogdan Dan
Steven R. Crider
Gary Levario
Pete Askew
Jeff Armstrong
Rudolph Bescherer Jr
Robert Petz
Ralph McCoy
Jim Popwell
Kaedenn
Bradley Pirtle
Alan Carey
PaxAndromeda
John A McCormick
Thomas Eriksen
Michael Hardel
Tim Ball
Dominik Rogala
Xanadu-King
Eric Witte
Peter
Grant Michener
Jonathan Teegarden
Steve Hossner
RuKiddin06
RobinP556
Lea Bruder
Armagus
------------- Video Notes: --------------
File Downloads (Be sure to COPY/PASTE the links):
Cutter Sharpening Tool Metric: www.clickspringprojects.com/u...
Cutter Sharpening Tool Inch: www.clickspringprojects.com/u...
Clickspring Universal Gear Calculator: www.clickspringprojects.com/u...
Cutter Forming Tools Metric: www.clickspringprojects.com/u...
Cutter Forming Tools Inch: www.clickspringprojects.com/u...
Cutter Blank Metric: www.clickspringprojects.com/u...
Cutter Blank Inch: www.clickspringprojects.com/u...
Some top resources on Gear Theory:
John Stevenson's Blog Post - metalwebnews.com/howto/gear/ge...
WO Davis - “Gears For Small Mechanisms”: amzn.to/2Yj2Ben
JM Wild - "Wheel & Pinion Cutting in Horology": amzn.to/2HI6ca9
"Gears and Gear Cutting", Ivan Law: amzn.to/2FKmaUI
Tony's gear videos:
• Gears! - But Were Afra...
• 15T-M2 Let This Be A L...
Stefan on the subject of sharpening, and a discussion on profile error: • Toolgrinding: Resharpe...
Mr Pete's Gear Videos:
• SHOP TIPS #192 Intro. ...
• SHOP TIPS #199 Making ...
• SHOP TIPS #200 Making ...
• SHOP TIPS #197 Gear Cu...
• SHOP TIPS #194 Cutting...
• SHOP TIPS #193 Cutting...
Andy Pugh's Gear hobbing video's:
• Hobbing (Gear cutting)...
• A New Gear for an Old ...
"The Watchmakers' Lathe " Ward Goodrich - amzn.to/2Wijchr
Hugh Sparks - www.csparks.com/watchmaking/C...
"The Clock & Watch Makers Guide to Gear Making" Porter - amzn.to/2xuFP7I
Online Gear Generator: geargenerator.com/
Alan Pinkus’s Gear Generator - www.micro-machine-shop.com/gea...
Matthias Wandels gear generator: woodgears.ca/gear_cutting/tem...
(Amazon Affiliate links)
Cameras:
Panasonic GH5 - amzn.to/2rEzhh2
Panasonic X920 - amzn.to/2wzxxdT
Books:
"Wheel & Pinion Cutting in Horology": amzn.to/2HI6ca9
"Solidworks 2013 Bible": amzn.to/2FObS1D
WO Davis - “Gears For Small Mechanisms”: amzn.to/2Yj2Ben
"Workshop practice Series": amzn.to/2WgeGh0
Tools & Shop Products:
Optivisor Headband Magnifier: amzn.to/2HFg1FU
Norton 1-by-2-by-8-Inch Fine/Coarse India Combination Oilstone, Red: amzn.to/2tTEPb0
Hegner Scroll Saw: amzn.to/2IhteVW
Digital Caliper 6 inch/150 mm Electronic Vernier Calipers: amzn.to/2EArNRU
Generic Dial Indicator 0.001": amzn.to/2FOFTyF
Interapid Dial Test Indicator: amzn.to/2FPInwH
Saint Gobain (Norton) - 4 Arkansas Stones + case: amzn.to/2HCOAMX
Dormer A190202 Jobber Drill Set, 1.0 mm - 6.0 mm x 0.1 mm Size: amzn.to/2DR5fdb
Dormer A190203 Jobber Drill Set, 6.0 mm - 10.0 mm x 0.1 mm Size: amzn.to/2ITfeTa
YG1 NC Spotting Drill 8% Cobalt HSS 1/8 to 1/2" 120 Degree 5 Pc Set CNC Machine: amzn.to/2G7ylv6
Hegner Scroll Saw: amzn.to/2IhteVW
Blazer GB2001 Self-Igniting Butane Micro-Torch: amzn.to/3f5Gzlh
Magnetic Base Adjustable Metal Test Indicator Holder Digital Level 14" - Tool Stand: amzn.to/2PkyoTV
Anytime Tools Angle Block Set 1°, 2°, 3°, 4°, 5°, 10°, 15°, 20°, 25°, 30° Precision +/- 20 Seconds, Machinist Tool, 10 Piece Set: amzn.to/2QFqM2Y
Consumables:
Super Pike Saw Blades Size 3/0 pkg of 144: amzn.to/2uI0QdT
Blue Matador Abrasive Paper: amzn.to/2IAFiBT
Bergeon Professional Cleaning Rodico: amzn.to/2NwcM6y

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Опубликовано:

17 июл 2023

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Комментарии : 105

@ToneyDeaf 10 месяцев назад

Chris, the attention to detail in your videos is so apparent! I always look forward to you posting, despite having almost no adjacency to the subject matter beyond casual interest. I think that speaks to the accessibility you create for the subject. From one artist to another, thanks for putting in the work to share this stuff!

@DavidGuyton 10 месяцев назад

I'm 99.99% sure I will never make one of these cutters to make gears, but I sure am mesmerized watching Chris do it.

@demaru983 10 месяцев назад

Tony and Chris on the same day. Can't be happier.

@TheJimbodean67 10 месяцев назад

Making a tool to make a tool to be used in another tool, tooly genius.

@Dan-TheOracle 10 месяцев назад

god i love work.... i could sit and watch it all day...

@piconano 10 месяцев назад

Your videos are cure for my OCD.

@Onionbaron 10 месяцев назад

I´m totally lost Chris... But I do know if ever will get lost, this is the place to be!

@RyoCanCan 10 месяцев назад

The brass cutter at the end would make for a killer necklace! Great job as always.

@Pierre-sz3gh 10 месяцев назад

From the bottom of my engineer's heart : thank you for your videos!

@geoffreyentwistle8176 10 месяцев назад

I really desperately want to be in a position where all of the amazing information you provide could be applied... I love your videos, and can't wait to see the last installment on this series!

@_D_P_ 10 месяцев назад

I like those spiky little cones.

@bryantretheway3809 10 месяцев назад

And…. I am now looking at small lathes online again. Love the videos

@dillonbuffington303 10 месяцев назад

unfortunately in 3000 years time no one will discover this video to see how to do these processes. it makes you wonder how advanced things were in the past but due to mediums of translations how stuck we become. I hope you write your own book on solid tabs of uranium or something. Great video

@joshclark44 10 месяцев назад

Great series Chris! It's funny how in machining you often have to make a tool to make a tool to make a tool to make a tool lol and for gear cutting you go from a negative profile (radius checker) to positive (button or hss cutter) to negative (gear cutter) to positive (gear). You build up complexity of each subsequent step up to the final piece while maintaining accuracy of all previous features. Very satisfying even though I'm sure it makes it take quite a while to get to the finished piece! 😂

@barthanes1 10 месяцев назад

The little cone section you cut off of the end of the pinion blank looked pretty awesome. Like something a spy would throw down when people were chasing them.

@TheAllAroundMan 10 месяцев назад

I love the vibrant green flame from the boric acid slush

@sarigiannis2002 10 месяцев назад

I don't know what might mean to you as creator, but on my way to work, i stopped aside to watch your video! You are the best! Thanks for spreading the knowledge.

@Clickspring 10 месяцев назад

Thanks for taking the time to watch mate :)

@zsolt_saskovy 10 месяцев назад

I love your gear cutter videos!

@frfrpr 10 месяцев назад

A lot of work went into making this video. The video was thoroughly enjoyable. Thanks

@simonhopkins3867 10 месяцев назад

Hi Chris I like the way you say quite presentable wheels and pinions. It sounds like something on a school report. 😂 Great video as usual buddy.

@MASI_forging 10 месяцев назад

All that work are perfect 👍👍

@SuicideNeil 10 месяцев назад

Yo dawg, I heard you like tools, so I made you some tools so you can make a tool. It's no joke to say these tools and what they produce look as good if not better/finer than something shop-bought as such.

@clydebalcom3679 10 месяцев назад

Tools! Glorious Tools indeed. I look forward to every installation of this series.

@haisamjab 10 месяцев назад

Thank you for sharing your passion

@BCHonea 10 месяцев назад

I’ve been watching you since day one, and it’s always the most peaceful and satisfying content my friend

@novaglow1466 10 месяцев назад

Perfect timing I just watched the whole series from start to now

@jodyvanliew2514 10 месяцев назад

Excellent craftsmanship as always .

@chazmertes 10 месяцев назад

“The fiddly things” Love it ❤

@TheDistur 10 месяцев назад

The king of tiny gears returns

@MrBurritoMan 10 месяцев назад

Your skill is impressive when your offcuts look that good.

@trdsf 10 месяцев назад

You may well be the single most satisfying (and relaxing) channel on RU-vid. Thank you, Chris!

@Diazjake 10 месяцев назад

Amazing quality parts, video and voice overs. Even the offcut point of the pinion gear is a work of art.

@felixarbable 3 месяца назад

thank god for pp thornton

@CorbinMusso88 10 месяцев назад

8:26 you could shine those up and just sell them like that as pendants. I’d totally buy one.

@KevinWoodsWorkshop 10 месяцев назад

Very detailed information on gear cutter making. Thanks Chris for sharing.

@Bbeaucha88 10 месяцев назад

Hey Chris. I genuinely feel bad for asking because I imagine you get this same question constantly but would you mind giving an update on the progress of the Antikythera mechanism? I know you had submitted a paper for review and I imagine that is still pending but I wonder if maybe you could do a little video about what the finding was or even the process you had to go through to submit the paper. Sorry to be a bother. Love all your videos!

@Clickspring 10 месяцев назад

Hello mate - yes the paper was published a while back: ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-MkKgdq57uOo.html More research and work to come on the Antikythera project in due course - Cheers :)

@CorbinMusso88 10 месяцев назад

“Due course” = 37 years. Don’t worry though. Old Tony’s got a Time Machine so he’ll probably bring back footage for Chris soon.

@homemadetools 10 месяцев назад

Great series. We shared this video (and part 3) on our homemade tools forum this week 😎

@pritchsj 10 месяцев назад

Brilliant. DIY engineering at its best. Thanks for sharing.

@philipsheie702 10 месяцев назад

Chris, thank you. I enjoy your attention to every last detail.

@carlhitchon1009 10 месяцев назад

Your macro videos are outstanding.

@melloman8210 10 месяцев назад

first time watching one of your vids and immediately subscribed when i saw the handwork on the profile matching the gauge. ffs dude, ya got me! i said out loud, "awwww fack" when you showed it against the gauge. keep up the great work!

@ThuanNguyen-eb7go 10 месяцев назад

This video is entertaining in life. It is highly entertaining in term of technology Thank you so much!

@EleanorPeterson 10 месяцев назад

I'm really enjoying this in-depth stuff, Chris. Very satisfying. 🙂

@mjallenuk 10 месяцев назад

Always an absolute pleasure

@Canajaf 10 месяцев назад

Caspita che lavoro!!! Grazie per le informazioni.

@angelramos-2005 10 месяцев назад

Excellent work,again,Chris.Thank you.

@mikebones9016 10 месяцев назад

Love you Chris! Keep up the great work

@BrunoWiebelt 10 месяцев назад

you make it lock so easy ... great video

@lumotroph 10 месяцев назад

Also, this is a masterpiece of a video! Bravo 🎉

@peterarmstrong8613 10 месяцев назад

I love Clickspring.

@VolodiaLukianov 10 месяцев назад

Привет, спасибо за еще одну серию. Отличное окончание дня и полезно расслабиться перед сном 🙂. Ждём продолжения.

@RedDogForge 10 месяцев назад

Chris this is facinating. that said when done large scale we use horizontal mills. im suprised horology never miniaturized the concept.

@YooProjects 10 месяцев назад

Super professional job ⚙️

@u.d.7543 10 месяцев назад

I really love your video's. Excellent content, editing, the way you explain. I wished all of my teachers were like you. I would have payed more attention.

@RB-yq7qv 10 месяцев назад

Hi Chris. Another amazing detail video

@TheTarrMan 10 месяцев назад

Thank you for all the effort you put into these videos. Absolutely fascinating as always.

@jack96m 10 месяцев назад

Satisfying!

@BobWilson84 10 месяцев назад

“The lick” @ 7:55 :)

@mayhemmayo 10 месяцев назад

KEEP UP THE GOOD WORK

@Mainyehc 7 месяцев назад

We came for the Antikythera mechanism reproduction and stayed for the tools for making tools for making tools 🙃

@joseppedaia3673 9 месяцев назад

Here I am, where my (very brief and limited) lecture about pinions, gears and transmissions states, that we only use whole numbered modules (?, *insert plural of Module here). I alsways thought thats a real thing... turns out, we were just too dumb for decimal modules :D

@paulrayner4514 10 месяцев назад

another great video with excellent content. Brilliant 👍

@warrenholmar1129 10 месяцев назад

I absolutely love this video series. I would like to try making worm gears. However, I'm not sure about the practicality for the size I require.

@semifavorableuncircle6952 10 месяцев назад

Since you have made it, try the brass cutter on POM or Nylon. I would expect it to work. I made single use form tools for turning plastic out of 7075 aluminium and it held up just fine (and was much easier to machine than steel). Especially POM makes great low friction gears for low loads...

@robertschulke1596 10 месяцев назад

Do you ever abrasive lap the teeth to match? It quickly removes all irregularities and produces matching gears with polished surfaces.

@landspide 10 месяцев назад

Epic

@jrkorman 10 месяцев назад

Chris, love this set of videos; great information. An observation. Could one remove the greater part of the "waste" during gear cutting and then use the gear cutter to finish up the profile? I would think that this would put less stress and wear on a valuable tool.

@Clickspring 10 месяцев назад

Yes, a great way to extend cutter life - Cheers :)

@halnywiatr 10 месяцев назад

1) Remove what you don’t need. 2) Heat treat what remains.

@1kreature 10 месяцев назад

My favorite tooth profile is the continuous-contact profile used in some helical gear pumps. It is just so beautiful. At the same time machining these profiles seem impossible without resorting to wire-edm or similar computer driven methods. How would you go about it?

@aaronsmith5363 10 месяцев назад

Where and what did you study? Love your videos! Thank you for posting!

@Starfishtroopers 10 месяцев назад

Have you looked at what UnchartedX is doing pertaining ancient precision technology?

@Clickspring 10 месяцев назад

Yes I have been enjoying Ben (& co's) investigations very much, they're doing great work - Cheers :)

@Starfishtroopers 10 месяцев назад

@@Clickspring Hope it's something you can contribute to ;)

@stoffel89 10 месяцев назад

Hi Chris. What camera/equipment/ editing software do you use. your work is amazing.

@robyoung1890 10 месяцев назад

Chris, may I ask what cutting fluid you use please? (The clear fluid used on the lathe) I have been searching for something other than the usually messy (and smelly) mineral oils available. I have tried various and expensive other cutting compounds too, with variable results. Thanks in advance. I love the math and science behind developing those gear geometries.

@steveggca 10 месяцев назад

Hi Chris another great and informative video. Having spent a lifetime around Involute gears I'm fairly familiar with them, but other than owning watches and clocks , no real experience with cycloidal. so my question is given two othewise identical gear trains, one involute, the other cycloidal is there any appreciable differance in smoothness and efficency in one verses another?

@gregorygillet2860 10 месяцев назад

Hi Clickspring, you do a amzing works. can you share information about your 4 axes lathe please i tried to bought one also and how you do the off set of the gears. thank in advanced

@andersjjensen 10 месяцев назад

There's something distinctly Gorillaz like to the background music and for some strange reason it works really well.

@ADBBuild 10 месяцев назад

Excellent video series. One thing I noticed while watching this video is the nut that holds the cutter onto the arbor is "normal" right hand threaded. Do you ever have problems with it unthreading since it would naturally want to due to the direction of cut? I'm guessing the cutting forces are less than the tightening of the nut?

@Clickspring 10 месяцев назад

Yes the cutting forces are quite low, I've never had a problem with it. Normal nut closing force is quite adequate for the job - Cheers :)

@fir3w4lk3r 10 месяцев назад

As always... Astonishing! You referenced the cost couple of times. What is the cost for those comercial gear cutters?

@Clickspring 10 месяцев назад

Prices for commercial horological cutters can be found here: ppthornton.com/shop/ typically a mechanism will require at least 3 but often 5 or more cutters to complete - Cheers :)

@viktorvick3472 10 месяцев назад

👍

@Alexander_Sannikov 10 месяцев назад

What music are you using? I like it.

@IanMott 10 месяцев назад

FUCKING LEGEND!

@peterdouglas4073 10 месяцев назад

While I am just tinkering in the shed and my only trade qualification is as a butcher. Is it possible to apply gear cutting methods to sprocket cutting for use with a chain? I have converted my Harley sportster to a dirt bike. I am having trouble getting the right size commercial sprockets. It is my Australia tourer with a trailer in tow. I would like to cruise at 95kms/h and rev. at 2500rpm.

@ChristopherHallett 10 месяцев назад

I know plenty of people who have used sprockets for dirtbikes and off-road buggies that were lasercut from flat steel. The Edge Products is a West Australian company that sells buggy kits and parts and they have a fairly wide range of sprockets for sale for 520 pitch chain, and could probably do you a custom set if you rang Tony (the proprietor) on a good day.

@zan5051 10 месяцев назад

It is rare I come across a video that I simply cannot follow. I'd estimate 50%+ of the technical terms you use are simply beyond my understanding. It is a pleasure to be befuddled to the point of calling your work magic..

@BTSensei 10 месяцев назад

⭐🙂👍

@simonhopkins3867 10 месяцев назад

Chris. @ 15:15 is the saw blade a normal jewellers hacksaw type or something special? Thanks Simon.

@Clickspring 10 месяцев назад

Just a normal jeweller's saw and blade (Super Pike) - Cheers :)

@JLmcct 10 месяцев назад

Hi. Is it oil motor ? Regards.

@yankeedoodle7693 10 месяцев назад

what about the form for internal gears?

@sergiozamora-fs6nr 8 месяцев назад

Porfovor si pudieras sustitularlo en español grasias

@jonnyphenomenon 10 месяцев назад

I have a copy of the book The Practical Mechanic from 1879 formerly owned by R.D. Tackeberry, who's handwritten notes (in QUILL PEN) are peppered through its pages. He invented quite a few things over his years and held a few patents as well, and parts of this book reveal his process almost like a diary. His notes on gearing and gear wheel circumference were brief, in pencil, but there, and fascinating nevertheless.