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Trimmer Repair - Replacing the Piston & Rod Assembly (Ryobi Part # 753-04367) 

FIX Tech Guides
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www.ereplacemen... Click here for more information on this part, installation instructions and more.
This particular piston and rod assembly is specific to Ryobi manufactured brands, including Ryobi, Troy-Bilt, and Bolens. To find a piston and rod assembly specific to your model, visit eReplacementParts.com.
If your string trimmer is showing any of these symptoms; replacing the piston and rod assembly could solve your problem:
1) Low compression
2) Damage to connecting rod or bearing
3) Engine not turning over
4) Engine seizure
5) Loss of power
6) Smoke coming from engine
eReplacementParts.com part number: 753-04367
Tools used for this repair/replacement:
1) Receptacle for draining fuel
2) Phillip’s screwdriver
3) Ratchet and socket set
4) Torx wrenches
5) Starter rope (or similar object) for binding engine
6) Spark plug wrench or socket
7) Adjustable wrench
8) Long-nosed pliers
9) Rubber mallet
10) Standard screwdriver
11) 2-cycle oil (for lubricating piston and cylinder)
12) Razor blade (to scrape gasket surface)
Get model-specific repair help from eReplacementParts.com. Learn how to troubleshoot, diagnose and repair your power tools and equipment with illustrated instructions, hundreds of step-by-step repair videos, and our DIY forum. If you have a power tool or appliance problem, we can help. www.ereplaceme...
[ VIDEO TRANSCRIPT ]
Hi, I’m Mark from eReplacementParts.com. In this video I’m going to show you how to replace the piston in a Ryobi trimmer. The piston is a central component of your trimmer’s engine. It both provides compression within the engine, as well as transfers the energy from combustion to the crankshaft, which creates rotation.
The piston assembly is made up of the piston itself, the piston rings, the connecting rod, and the connecting rod bearing. The most common reason you need to replace the piston would be worn rings. If you need to replace the piston, it’s not uncommon to also have to replace the cylinder, as the two work together. Replacing the piston isn’t the easiest repair, but it’s something you can do yourself if you follow our instructions. Pistons, as well as many other parts, can be found on our website.
Let’s get started. I’ll begin by removing the rear cover. Now remove the two screws that secure the carburetor to the engine. Before removing any of the fuel lines from the carburetor or the lines from the tank, you will want to make sure that you drain any gas that might still be in the fuel tank. Now I can pull the carburetor away, disconnect the throttle cable and remove the fuel lines.
Now remove the muffler. It’s held in place with two screws. Now remove the carburetor mounting plate. It’s held in place with four screws. I’ll also need to thread the throttle cable through the opening in the mounting plate. As I take this assembly apart, the fuel lines and fuel tank will also come with it. Now remove the clutch housing and the shaft from the rest of the engine. It’s secured with four screws.
Now remove the clutch drum and the clutch. Before I do that though, I need to bind up the piston. If I don’t bind the piston, when I go to remove the screw that secures the clutch drum and the clutch itself, the crankshaft will simply rotate and I won’t be able to free them. I’ll remove the spark plug boot and then the spark plug. Now to bind the piston, I'll insert a piece of starter rope into the cylinder. The starter rope will coil up and take up all that space inside the combustion chamber, so that the piston won’t have any travel, and the crankshaft won’t be able to rotate.
Now that the piston is bound, I can remove the clutch drum and the clutch. Now I can remove the starter assembly. As I pull the starter away, there’s a wire that leads to the ignition coil. I’ll need to remove that. Now I’ll remove the flywheel, and the flywheel is secured to the shaft by means of a taper. There’s a spacer on the crankshaft, I’ll pull that away. To remove it, I’ll lift up the engine just slightly by the flywheel, and I’ll strike the motor shaft with a rubber mallet.
Beneath the flywheel there’s woodruff key that indexes the flywheel to the crankshaft, and I’ll remove that key. Now I’ll separate the cylinder from the crankcase. It’s secured with two screws.
[ Download a .pdf of the entire transcript here: www.ereplaceme... ]

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27 сен 2024

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Комментарии : 122   
@feldmanjared
@feldmanjared 2 года назад
The perfect video to complete this task. My trimmer started on the first pull after this part replacement. Thank you!
@rosschalker6884
@rosschalker6884 2 года назад
A very clear and easy to understand presentation. Well done!!
@1234tric
@1234tric 8 лет назад
I would have liked to see a more modern up to date gas weedwacker piston replacement. It presents a different set of problems. Like my screwdrivers were to big to get in the shaft hole to remove the clutch assembly screw. So I used a different method to get to the screws to remove the head. Great videos as always.
@GardenEye1
@GardenEye1 4 года назад
How on earth did your shirt manage to stay clean through all that - genius
@gordonconner7667
@gordonconner7667 3 года назад
Very informative Good job !!!
@VansWorld
@VansWorld 5 лет назад
Great video. Thanks for showing how it’s done. 👍😁
@alduarte6513
@alduarte6513 6 лет назад
Thank you everyone for I am more informed now then I was. Great program RU-vid. Also out till next time.
@davidgreenwood4165
@davidgreenwood4165 Год назад
That was excellent. Nothing missed out. Thanks
@zubairismail
@zubairismail 8 лет назад
fantastic tutorial PLEASE DO MORE
@AquaCarb
@AquaCarb 7 лет назад
So helpful I'm just going to buy a new trimmer. My Ryobi has been worked on twice. Each time at a cost of $96 I kept hoping that that next time was thee time. And I had $150 in attachments - Edger and blower - that I didn't want to give up. Now it pulls easy and I'm pretty sure the rings are shot. There are some nice electrics where I dont need to buy gas Im gonna look at.
@robertgary3561
@robertgary3561 7 лет назад
But you're going to lug around a cord?
@doctorboy5892
@doctorboy5892 4 года назад
@@robertgary3561 He is taking about the gutless low torque battery powered line trimmers.
@Jim-ie6uf
@Jim-ie6uf 6 лет назад
Excellent video
@trafalgar22a8
@trafalgar22a8 7 лет назад
Thank you for a clear demo. Enjoyable and informative.
@winstonclarke9221
@winstonclarke9221 6 лет назад
Wonderful video Mark keep it up.
@dorapoynor3420
@dorapoynor3420 8 лет назад
Great video! Thanks you may it look easy!
@kimchee94112
@kimchee94112 2 года назад
Didn't he say replace the cylinder at the same time? Warranty was refused on my 2 month old Husqvarna trimmer stating that it had a scorched cylinder and was my fault. No idea what went wrong think it had 5 hours on it, I did put in fresh gas and proper oil mix. That new Husqvarna was going to replace my 30 year old Ryobi I've maintained which still runs pretty good but needed a few pulls before it fires up. Like to get parts and fix it on a rainy day. Anyways got couple of those electric 80V trimmers and couldn't be happier. Only issue was one of the batteries went bad and replaced under warranty.
@josefeliciano2938
@josefeliciano2938 8 лет назад
Gracias por explicar tan claro.Puerto Rico)
@leoanoya4186
@leoanoya4186 Год назад
Thanks you for the xcellent video. I wondwe if you have aimilR VIDEO BUT FOE 14" RYOBI gas chainsaw. Thanks again.
@AngelPerez-sx1tm
@AngelPerez-sx1tm 5 лет назад
Perfect instructions...you are the best bro.
@javieg48
@javieg48 8 лет назад
why don't star the engine?
@bobbybenn8822
@bobbybenn8822 7 лет назад
thanks for the video, does ryobi and troybilt parts interchange? thanks
@hemantachutia-hg3ez
@hemantachutia-hg3ez 7 лет назад
Really fantastic.........
@RANGUIDRY
@RANGUIDRY 4 года назад
You can save the trouble of stuffing a rope into the cylinder by blocking the crank with a screw driver after removing the fuel line and tank assembly.
@cafersas
@cafersas 7 лет назад
is working now well
@kelvinbridglal4879
@kelvinbridglal4879 3 года назад
Nice detailed removal and reassembly. Hope i can perform this one day. Great video. I would like to see this done on a Shindiawa C350 Trimmer. Thanks, watching from Trinidad.
@WV591
@WV591 5 лет назад
Why you don't sell those rings separate?
@georgemoreno116
@georgemoreno116 5 лет назад
great videos and great instructions, do you have a web site for more?
@Carlostype
@Carlostype 9 лет назад
Great video
@normankniepkamp2466
@normankniepkamp2466 6 лет назад
made it look easy hopefully I can do the same on mine haha
@hoonyfan2924
@hoonyfan2924 5 лет назад
That was a nice tutorial. I was surprised you didn’t mic the cylinder wall and do a lite hone before installing the new piston. Is there a reason for not taking that measure?
@chancewindham1718
@chancewindham1718 4 года назад
Because it's a weed eater and not a space shuttle.
@richt1907
@richt1907 4 года назад
Can you do a video on a T230 Shindaiwa Trimmer
@cernegura1964
@cernegura1964 5 лет назад
Nice tutorial !!!
@jorgerodriguez5828
@jorgerodriguez5828 3 года назад
how to remove the crank case on the Ryobi gas trimmer ex26 model#28000 in other to change the O ring on the piston?
@dalriada842
@dalriada842 2 года назад
I'm trying to get an old Ryobi PBC 3046YE working again. The cylinder has one long side, and a shorter side at the back, opposite the intake and exhaust ports. The piston slipped out before I had the chance to check the correct orientation. Do you know which way round it should go?
@jace_Henderson
@jace_Henderson 5 лет назад
You can get the piston out without having to do anything with the clutch or flywheel. Unless my TroyBilt TB70SS is different from that ryobi.
@jace_Henderson
@jace_Henderson 4 года назад
Juan horn I would but it’s working perfectly now and I don’t think my parents would enjoy me taking it apart yet again. But take the back cover and gas tank, carburetor and carburetor housing off and you should have a view of the crankcase where the piston rod can be slid out, just unscrew the cylinder head and do a little wiggling ti slide the piston rod out.
@yrulooknatme
@yrulooknatme 5 лет назад
why is my crank rod pin loose on the crank on my troybilt blower???
@enriquehuguet8891
@enriquehuguet8891 4 года назад
Nice video
@chadlasher1793
@chadlasher1793 6 лет назад
What is the purpose of taking the muffler off? I have a Cub cadet cc2020, a very similar model, and able to take the Piston area apart with removing the muffler. But i will say that either that or something has caused the motor to refuse to start and feel stiff
@jonathanjanek7101
@jonathanjanek7101 4 года назад
Why did you remove the flywheel?
@geoloussian5856
@geoloussian5856 5 лет назад
its bad to start with the rod bearing dry , lubricating it is highly recommended
@xx3868
@xx3868 4 года назад
Question- I have a Stihl that i exactly the same crankcase you are showing here with 2 bearings facing each other in housing so you cant get behind them to knock them out. book says heat to 140C and tap on hard surface and they will fall out either end. I have done this and hit a bit harder than instructions and they are not budging due to old age stickyness likely. DONT want to risk cracking case with to much force so any way i can get those bearing out without damage as need to get at least one out to replace oil seal as having on and off idle lean issue when its hot and pressure test at 9 lbs didnt show leak. I figure its when crankshaft is turning or seals are getting hot then leaking slightly? so replacing the 2 gaskets and one oil seal too to be sure CC is air tight at any temp. Thanks
@jorgerodriguez5828
@jorgerodriguez5828 4 года назад
How to remove the piston on the EX26 model 28000 there is any video for that model?
@islanddrivingtour
@islanddrivingtour 3 года назад
Are most Pistons the same size in trimmer engines?
@amilakr4075
@amilakr4075 3 года назад
Thanks bro
@robertneash
@robertneash 8 лет назад
My piston ring has snapped but don't know what size the rings are
@Rumwhiskey
@Rumwhiskey 3 года назад
Any specific torque specs for the cylinder head??
@pedrolaymuns6845
@pedrolaymuns6845 4 года назад
Good Morning Can you explain how to synchronize the piston with the valves of a 4-stroke makita engine of the EBH340U weed cutter? thanks from Chile
@doctorboy5892
@doctorboy5892 4 года назад
Line up the timing marks.
@georgeharris3436
@georgeharris3436 8 лет назад
You have awesome videos! I have a question you may be able to help me with. I have a Ryobi SS30 that I can not get started. I have watched several of your videos cleaned the carb because I thought that was my problem because when I shot some started fluid in the carb I thought it was trying to start but it never did. I have checked the exhaust and the spark arrestor screen and they are fine. I have also checked for spark and I have good spark at the plug. The only thing I can think of is maybe the piston and cylinder head may need replacing? What are your thoughts on this issue. Also, do you know the factory settings for the high and low carb adjustments because a guy at work said that they needed adjusting when I first began having a problem with the machine so he adjusted them and now it will not even start....even with starter fluid in the carb. Any help would be greatly appreciated. Thank You
@doctorboy5892
@doctorboy5892 4 года назад
Replace the piston and rings as in this video. If you have a 4 stroke no need to adjust carburetor.
@wacio
@wacio 5 лет назад
What is the reason you're removing the clutch and flywheel - it almost looks like unnecessary. Would it be possible to just remove carb, exhaust and than cylinder. Didnt see anything preventing to do repair without disassembly of the front side of the engine.
@FIXTechGuides
@FIXTechGuides 5 лет назад
Thanks for the question. In some cases you may not need to remove the clutch and flywheel, but I think in this case we just found it easier to access the piston. Thanks for watching!
@stevennirk5503
@stevennirk5503 Год назад
Can you ude your brushcutter immediately after replacing a piston?
@Unknown-kd3ri
@Unknown-kd3ri 5 лет назад
Can you make a video on how to change the Piston and replace the rubber timing belt on 4 cycle Ryobi 430 model weed trimmers? Please, I use the engine for a homemade scooter and need to know ASAP.
@doctorboy5892
@doctorboy5892 4 года назад
He was unable to reply.
@ritchietheforky
@ritchietheforky 6 лет назад
Needing to replace piston and cylinder on a Ryobi PCB30cc have you got a video for this fantastic blogs very helpful
@madriadisimo
@madriadisimo 8 лет назад
how about the engine oil..
@georgeharris3436
@georgeharris3436 8 лет назад
+madriadisimo it is a 2 cycle engine the engine oil is mixed into the gasoline.
@cbnx82703
@cbnx82703 5 лет назад
No reason to even remove the flywheel on this unit...! Why did you do it?
@chris532008
@chris532008 4 года назад
2,000.0 worth tools and parts and 40 hrs later just as good as a new one for 75.00
@rapskallion
@rapskallion 4 года назад
0:30 You forgot the wrist pin.
@johnwyman6331
@johnwyman6331 6 лет назад
Are the replacement parts OEM Ryobi? If not what brand are they? I also noticed that rod looks stronger also.
@FIXTechGuides
@FIXTechGuides 6 лет назад
Hi John, our part are OEM Ryobi with a 1 year manufactured warranty.
@frankg6245
@frankg6245 7 лет назад
Wouldn't that new ring just burn up cause the cylinder wasn't honed?
@FIXTechGuides
@FIXTechGuides 7 лет назад
Depending on the condition of the cylinder. If you hone the cylinder too deeply you'll need to use oversize rings to keep your compression. Most of these manufacturers don't offer an oversize replacement.
@frankg6245
@frankg6245 7 лет назад
Honing a cylinder is to score the cylinder so the new rings can be broken in properly. Honing to much can cause out of round cylinder. So honing isn't ment to remove much metal. You won't lose much compression by honing. If you're removing metal to clean the cylinder you should really use a boring bar so you can keep the cylinder round. Measuring the cylinder will tell you if you can bore the cylinder without having to step up to the next available ring size. You can go up to .010 with a standard size ring. If you're over that then you will need to goto the next available size of .020 over. Most of time you can use a different manufacturer to get the right size of rings you are looking for as long as you have the right ring dimensions and measurements. Like if your compression ring is a Barrel Face ring and the second ring is a Wiper ring and the 3rd type of ring is the oil ring such as Steel-Vent ring Type 710 Spacer Type 716 Rail Type 825 OilInnerSpring. There is charts online that has the shapes of rings so you can figure out what combination fits your product.
@doctorboy5892
@doctorboy5892 4 года назад
@@frankg6245You gave a good explanation of the difference between honing a cylinder and a cylinder rebore. Honing is just smoothing the walls so the piston rings don't rub and burn up like you said.
@johnwyman6331
@johnwyman6331 7 лет назад
I find it interesting that the new piston had two rings and the original piston only had one. I wonder why?
@FIXTechGuides
@FIXTechGuides 6 лет назад
Hi John, manufactures do have a tendency to upgrade or change parts of their tools. I would think that this is one of them.
@johnwyman6331
@johnwyman6331 6 лет назад
eReplacementParts.com are the replacement parts OEM Ryobi? If not, what brand are they? I noticed the rod looks much stronger also.
@GodsBattleAx
@GodsBattleAx 5 лет назад
No honing.
@sanddollar9322
@sanddollar9322 6 лет назад
hi,, what is the bore size of piston on a echo rsm 225???????
@FIXTechGuides
@FIXTechGuides 6 лет назад
Hi, the diameter of the Echo SRM225 piston is 1.25.
@sanddollar9322
@sanddollar9322 6 лет назад
ok thanks
@FIXTechGuides
@FIXTechGuides 6 лет назад
Your very welcome.
@kedarbhide2387
@kedarbhide2387 6 лет назад
Best
@grantottman672
@grantottman672 5 лет назад
I need help! When I attach the edger to my echo trimmer, the enter shaft starts to turn. I constantly have to stop and straighten it back. How do I fix this problem?
@BahnGop
@BahnGop 2 года назад
That looks simp,e thank you
@jorgerodriguez5828
@jorgerodriguez5828 3 года назад
If any body see the comment that I left on the video.
@chozen0018
@chozen0018 8 лет назад
holy hell
@dg5476
@dg5476 Год назад
Step #1 Throw it away
@jaydurham9711
@jaydurham9711 3 года назад
this guy removed way to much stuff off this thing 1 remove back cover 2 loosen carb mounting bolts no need to remove 3 take off the two allen head bolts on each side of engine to remove head and your done. Piston comes right off. Do reverse to reinstall your welcome
@huhyvfbjvvhhvgvbhv5626
@huhyvfbjvvhhvgvbhv5626 7 лет назад
👍👍👍👍👍👍👍👍👍👍👍👍
@cafersas
@cafersas 7 лет назад
is possible that even the assamble is done correctly the engine has the wrong timing? I rebuild one, has everything new (carburator, gaskets, fuel lines , fuel , spark plug ) , comprensión is fine ,the coil has good spark and doesn't start .I will apreciate your help. ccasas@uncc.edu,
@FIXTechGuides
@FIXTechGuides 7 лет назад
It sounds like you have done it all on your engine. We do have a video on How to Diagnose a Two Cycle Engine. I hope it will get you going again. Here is the link: ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-hHGSXrzYZZQ.html How to Diagnose Two-Cycle/Two-Stroke Engines www.youtube.com Mark is here to walk you through the steps needed when diagnosing your two-cycle engine issues. These steps will be the same for all the two-cycle tools in your lawn ...
@cafersas
@cafersas 7 лет назад
My trimmer engine has good compression , measured 90 psi, I have the spark tester and look good, my carburator is brand new. The engine doesn't start , The flywheel is in the position with the wooddrof key, I can't see what other reason for don't start , the fuel is clean. That is get it me crazy.
@aussieguy1593
@aussieguy1593 7 лет назад
carlos casas carburettor will be your problem, will need a fine tune
@sjeverett75
@sjeverett75 7 лет назад
carlos, did you get your trimmer running? I gotta know. Dont leave us hanging. fuel spark and air is needed. you said you have spark. have you checked the settings on the carb to make sure you are getting fuel and air?
@josephjones2243
@josephjones2243 7 лет назад
If your timing is off on a 2 stroke you got something bad wrong!
@SuperFishbreeder
@SuperFishbreeder 6 лет назад
Pointless to change piston without new bore or honing it out.repair will be short lived
@8ackbar
@8ackbar 5 лет назад
This Ryobi engine has a hard chromed bore. you need a diamond hone to do this, The cast iron rings have a specific finish on the face that facilitates ring break in to the chromed bore.
@doctorboy5892
@doctorboy5892 4 года назад
@@8ackbar Are you saying the cylinder won't be out of shape from the millions of scratches from the old piston rings or that the new piston rings can cope with these irregularities?
@mrbigg7255
@mrbigg7255 5 лет назад
Great video. Thanks.
@fourstarrjim
@fourstarrjim 3 года назад
Nice job!
@JV-bs3dv
@JV-bs3dv Месяц назад
Great for an old Ryobi but has very little to offer on a newer 252CS trimmer.
@ronnieadkins2142
@ronnieadkins2142 3 года назад
didn't show it running ?
@rcf8367
@rcf8367 10 месяцев назад
Yup! Never ran again…
@katramos3624
@katramos3624 6 месяцев назад
What happened if I rotate the crankshaft went I change the piston
@dntlss
@dntlss 4 года назад
Man i am restoring one of these right now (troy bilt,but same model) and you have no idea how much this has helped,when i got a hold of this thing the fuel lines had basically disappeared so this gives me a idea how they go,strange thing is as you move the trimmer and the video progresses the lines go from used and old to new and back to old then back to new, did you guys film this at different times?
@thomasboulais5175
@thomasboulais5175 4 года назад
I have a Bolens bl110 trimmer with a broken piston rings. I can't seem to find the part for that model, but it is a 25cc engine. Do all 25cc engines have the same size piston rings or does anyone know where I can find rings for that particular model?
@DanWebster
@DanWebster 9 лет назад
Awesome
@alexandersaucedosr7124
@alexandersaucedosr7124 4 года назад
Mark my weedearters won't start keeps spitfireing what do i do
@Lovinflyindrones2022
@Lovinflyindrones2022 7 лет назад
Good video
@mikemike9747
@mikemike9747 3 года назад
what does the "ignition wire" do? that you plug onto the ignition coil?
@kimutairop2847
@kimutairop2847 7 лет назад
Please show us how to replace the timing belt of ryobi x431. My belt has stretched and slides off the camshaft gear. Also show the correct way to set the timing. Thanks for your great videos.
@FIXTechGuides
@FIXTechGuides 7 лет назад
I apologize, but I cannot locate a Ryobi product with a model number of X431.
@ericwhitfield8475
@ericwhitfield8475 5 лет назад
Excellent video. Please make more, Thank you
@vikaskumar-wu4xc
@vikaskumar-wu4xc 7 лет назад
How fix peddy cutter in it
@olddirtyburt7522
@olddirtyburt7522 6 лет назад
absolutely fabulous video. Did you need to take off the entire front of the trimmer to get to the piston and swap it?
@FIXTechGuides
@FIXTechGuides 6 лет назад
Thanks for the kind words! We find it easiest to take off the entire front, plus it was easier to demonstrate that way!
@tarunspraypumpkarnal1384
@tarunspraypumpkarnal1384 7 лет назад
ko
@barunsangha2245
@barunsangha2245 6 лет назад
When you install the crankcase cove do you need to put some sort of oil
@FIXTechGuides
@FIXTechGuides 6 лет назад
Hi, as long as you lube the new piston and rings before you install them into the cylinder, there will be no more lube needed. Once the engine starts the oil in the fuel will start lubing the new parts.
@OutbackOntario
@OutbackOntario 6 лет назад
great video!
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