Voron 2.4 Step By Step Part 8 High Voltage Wiring

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Voron 2.4 Step By Step Part 8 High Voltage Wiring
This is the eighth of several videos where I will build a Voron 2.4 350 and show step by step. This step adds the high voltage wiring.
The build parts are from the sourcing guide recommended vendors.
I just started using DaVinci Resolve so I'm a noob at it. Let me know what I'm doing right and wrong please. I want to get better at this.
My mailing address if you want to send me something cool:
Scott Corn
5411 State Route 261 #622
Newburgh, IN. 47629
A Link to all Voron information:
www.vorondesign...
I use Polymaker ASA for most of my prints. Affiliate link.
==========================================================================
us.polymaker.com?aff=345
Tools I use with affiliate links. Helps me out costs you nothing.
==========================================================================
3D Printer Nozzle Cleaner Brush amzn.to/3COSelZ
Amazon Commercial Heavy Duty Infrared Thermometer amzn.to/3X3inVH
BK Precision Multimeter amzn.to/3GfACk4
Excel Soft Grip Hobby Knife amzn.to/3WWKvK2
Hakko Wire Stripper 20-10 Gauge amzn.to/3Ck5wGW
Hakko Wire Stripper 30-20 Gauge amzn.to/3Il5bY4
Hakko FX951-66 Soldering Station amzn.to/3GELPw1
Hakko FX888D Soldering Station amzn.to/3D38gJ7 (Works with heat-set tips)
Heat-Set Insert Tips amzn.to/3G5A3sY
IWISS SN-28B Dupont Terminal Ratchet Crimper amzn.to/3iaQAnv
IWISS IWS-3220M Micro Connector Pin Crimper 32-20AWG amzn.to/3Z5wo77
IWISS Non-Insulated Terminal Crimping Tool 22-6 Gauge amzn.to/3WIhMcl
Kinex Solid Machinist Square 6 x 4 Inches amzn.to/3QffMpG
Klein Tools Twisted Pair Radial Stripper amzn.to/3jOYyD4
Klein Tools Crimping Tool Pass-Thru RJ45 Connectors amzn.to/3jDJ8l4
MOLEX Extraction Tool amzn.to/3WJsX4i
Shinwa 150mm Rigid Metric Machinist Rule amzn.to/3QaRrB0
Shinwa 1000mm Rigid Metric Machinist Rule amzn.to/3VCVYxf
Silicon Mat for Soldering amzn.to/3iUsePg (This is a very inexpensive kitchen mat that works great)
Starrett Pin Vise (Holds drill bits and reamers) amzn.to/3GEa1Pa
Super Lube 31110 Aerosol amzn.to/3WKdCk3
Tekpower Desktop DC Power Supply amzn.to/3Qdz8LJ
Uxcell Chucking Reamer Set (Cheap for plastic only) amzn.to/3WJrOK2
Weller Mini Butane Torch amzn.to/3GdqdVV
Wera Kraftform Electronics Micro Set amzn.to/3GC4Ejd
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Wera Rapidaptor Bit-Check, 30-Piece Set amzn.to/3QakEMs
Wera Ratchet Screwdriver amzn.to/3GeJ82x

Опубликовано:

3 окт 2024

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Комментарии : 88

@scottcorn 2 года назад

It's been pointed out that I should have grounded the inlet ground wire to the frame instead of the Wago. This and a star washer (the kind that digs into metal) is required to meet UL requirements. The ground circuit stays the same, it just joins at the frame instead of the Wago. This is considered (and is) a safer way of grounding a device. I hope to have pictures up on the community tab tonight. (2/2/22) I also will put it as a correction in the next video.

@nbalagopal 2 года назад

I'm done building mine and boy did I struggle finding good videos like yours for the parts you haven't covered yet... Watching this anyway to make sure I did not do anything stupid with high voltage wiring.. Thanks a lot for making these.

@scottcorn 2 года назад

Thank you

@ozcanyavuz1975 2 года назад

Scott thank you for your all effort , thanks to you i am no longer afraid of these cables .i am looking forward to your next video

@scottcorn 2 года назад

You are very welcome

@dontmakemegothere7904 2 года назад

Scott you have no idea how much I've been waiting for this video.

@scottcorn 2 года назад

Thank you. I'm starting on the low voltage (gantry) tomorrow.

@jeremy7088 2 года назад

Hands down the most excellent voron build video. Thank you so much for your effort in doing this!

@scottcorn 2 года назад

Glad you enjoyed it!

@gavinray732 2 года назад

Absolutely awesome Voron 2.4 build guides, I will definitely be viewing all these again when I get enough cash together to do the build myself. Keep up the excellent work.

@scottcorn 2 года назад

Thank you

@scottlocke8021 2 года назад

Your the man! Ive been following your videos as I build my 2.4 and just realized how recent they are. Im starting to put my psu's on tonight and cant wait for the next video!

@scottcorn 2 года назад

Thank you. I'm working hard on the low voltage video. These things always take longer than I hope. lol

@andresmalo254 2 года назад

Thanks to you, I will be able to build my voron. Thank you for everything that you do, best guide on the internet. I cannot wait for the next part!

@scottcorn 2 года назад

Thank you. I started on the next part last night.

@martinschipper9724 2 года назад

I thank you for your detailed voron walktrou, at this moment im collecting material , but i will start building soon. This is a big help

@scottcorn 2 года назад

Glad it was helpful! Thank you.

@perfectscotty Год назад

Just started building yesterday, So much fun. I asked my wife for a 350mm 2.4 and she accidentally ordered a 250mm so that caused some marital strain until I ordered a 350mm model myself then decided to build both of them.

@scottcorn Год назад

Lol, I've started on my second now. A V0.2 LDO kit.

@perfectscotty Год назад

@@scottcorn no way, I was just looking at one. Makes me wonder how far advanced this technology will be in one to two years.

@scottcorn Год назад

@@perfectscotty I don't know the Voron group is heading, but I hope it's a tool changer. I would like multi color/material, but I'm just not interested in purge blocks. It's just too wasteful for me. I'm filming this build again so it will take me a bit. I hope to get a video out by the end of the day, but it may take a little longer.

@tracynadeau4 2 года назад

Great job! I can only imagine how much work goes into filing while building and even more so with wiring. Hope your wife finds those sissors.

@scottcorn 2 года назад

Thanks 👍

@adawalli 2 года назад

loving this series. built my entire voron so far based on your videos! Sad that I caught up now because I want to finish this beast!

@scottcorn 2 года назад

Thank you. I've started on the next one. Hopefully I'll have electricity to continue tonight. We are in the middle of an ice storm where I'm at and the power is flickering. lol

@dases1 2 года назад

Cant afford a voron myself atm so glad to watch other people build theirs

@scottcorn 2 года назад

I know it took me a while to afford it.

@dases1 2 года назад

@@scottcorn i decided to build a vzbot and use a tronxy x5sa and slowly upgrade it, they are cheaper than a voron and go vrooom 🤣

@scottcorn 2 года назад

Cool

@alejandroaguirre2355 Год назад

Excellent video with all the info required

@scottcorn Год назад

Glad it was helpful!

@catnipaddict126 5 месяцев назад

I am an engineer and I haven’t touched normal wire stripper for years. The “cheap” automatic wire strippers can strip any wire you can come across perfectly except high voltage wires as they are too thick to fit in and you usually use a utility knife to strip those anyways. You just need to adjust the tension correctly by adjusting the thumbscrew. Insulated crimps are better and are easier to crimp and have higher crimping pressure than non-insulated crimps, you just need the right tool to crimp them.

@NPrints 2 года назад

Excellent video once again. I need to come up with some ideas of some mundane tasks for you to do so we can get more excellent instructionals. Like, cleaning out a dryer lint trap, or emptying the dishwasher. Step by step. Haha. But really, excellent work. I know it takes a lot to not only do this but to take the time and film it

@scottcorn 2 года назад

Thank you. This one was a bit frustrating. It’s an afternoons work but to film it and edit it’s a couple of weeks. I do it in order by building, filming and editing a little at a time.

@NPrints 2 года назад

@@scottcorn I think you underestimate the value of laying it all out so clearly though. I’ve done this sort of wiring enough times and this is still super useful. I’m gonna basically be doing this exact step this evening and will be following along with how you’ve done it.

@scottcorn 2 года назад

Thank you

@scottcorn 2 года назад

Nate, I'm going to ground all the ground wires on the frame. LCD Consultant pointed out that to meet UL standards the ground has to go directly from the inlet to the chassis (frame). It also has to have a star washer (the kind that dig into the metal). The circuit stays the same. You just remove the extra ground wire to the frame. Put ring terminals on the remaining grounds and attach them to the t-nut we added to the frame. I hope to have something on the community tab this evening.

@lcdconsultant5252 2 года назад

Scott, my UL guy would not allow the AC GND to be connected that way. The wire from the wall must go directly to the chassis with star washer. Not flat washer. Then extend the GND from there to supplies. Your wiring and heatshrink is fantastic

@scottcorn 2 года назад

I’ll have to find a star washer. Was it a special type?

@lcdconsultant5252 2 года назад

@@scottcorn The theory is the GRN wire from the wall must go directly to the chassis GND. I think your allowed more than one connector under that screw. It must include a star washer that would dig into the material and not corrode over time. If any of the other GNDs open the user is not in as much of a danger of a shock. The washer is just something with twists in it so it digs in. This means you would have to bring your GND from the star setup to your WAGO unit as you have set it up. Personally I would be more worried about that heated BED than the rails since 120volts is sitting right next to it a few places. The rails are not near anything dangerous. Just static maybe. I just saw NERO reset his camera 6 feet away with static.

@scottcorn 2 года назад

I saw that happen to him also. I just ordered some star washers from Amazon. We have a large ice storm coming in tonight. Hopefully these parts get her. lol

@scottcorn 2 года назад

I think I'll ground them all there. It eliminates a wire also. Did some more research and of course you are correct. lol The panel guy from work I talked to says it's just a matter of trying to eliminate as many failure points as possible. It also makes the distance to the inlet ground every so shorter. All for safety. Thanks for your help. I'll put it up as a stand alone comment as a correction as well as in the next video.

@The.Talent 2 года назад

15:27 I’m no professional, and certainly have very little experience with this exact procedure, but I found that by rotating the fitting 180° in the crimping tool from the way shown here, I was able to produce a better crimp that was perhaps stronger than the way that you did it. I use different tools and different consumables though so YMMV.

@scottcorn 2 года назад

I was really clunky with the tool on video trying to get a clear shot. lol I watch myself on the next ones to see how I actually hold the tool while not filming.

@The.Talent 2 года назад

@@scottcorn of course, crimping while operating a camera will certainly make things complicated! I’m not saying one way is always better than the other, but for me and my tools and my fittings, I tried a few different ways and this way worked better to the others in my case.

@eastcoast8435 2 месяца назад

Old vid, but I wanted to lend a tip I recently figured out... the insulated end on crimps comes off, so before crimping pull it off and slip it onto the wire like you would heat-shrink, then crimp and put the insulated piece back over the crimp end!

@GrumpyDave1 Год назад

The Formbot kit I purchased had both 4Amp and 8Amp fuses. One I assume is for 110V the other for 240/250V but wanted to make sure. In swoops Scott with his fuse edit and the day is saved...again. Also the 2.4.R2 has three inlet covers 1mm, 1.2mm and filtered. The filtered is the one shown in the manual so I ran with that for the R2.

@scottcorn Год назад

Sounds like you got it all figured out! Using the filtered inlet is a good idea. Their quality is better IMHO than the non-filtered inlets. Filtering the actual power never hurts either.

@nigozeroichi2501 2 года назад

Looking good 👍 with you on the insulated crimp terminals, I absolutely detest them.

@scottcorn 2 года назад

You and me both! I don't like that to get them crimped well you end up exposing metal under the insulator. I also just don't like how the look. lol

@nigozeroichi2501 2 года назад

@@scottcorn I've had the insulation end up sliding off the crimp and down the wire leaving the connection bare, hoping to start wiring mine this weekend, with NON insulated crimp terminals and heat shrink 😁

@user-yk1cw8im4h 2 года назад

came here for the dope music as usual

@scottcorn 2 года назад

Hopefully the volume is good also. I lowered it a bit this video. Still learning video production.

@Chmied Год назад

Funny i have a set of those same screwdrivers, but mine are "Pheonix Contact". Wera musta bought em awhile ago or something.

@jubthepotato922 2 года назад

LETTSSSS GOOOOOOOOOOO!!!!!

@scottcorn 2 года назад

Thank you

@gkoshinsky 2 года назад

Thank you for these videos Scott. The manual is not very helpful. Your format with the text on screen and the "what you need" breaks is really great. At first I wasn't a fan of the music but I'm actually starting to like it.

@scottcorn 2 года назад

Glad it was helpful! My musical tastes have always been strange. lol

@nicolasjonasson4820 2 года назад

Them silicone wires are what angels would've been if they were wires.

@scottcorn 2 года назад

LOL thank you

@oscarvogel2140 8 месяцев назад

Isn't the SSR supposed to be grounded too?

@gerdmuller6692 2 года назад

I was sooo annoyed, when I realised that the switch, the fuses and the self-tapping screws were missing from my BoM... Anyway, I used flathead screws (M3x12 FHCS) for mounting the power inlet in the end. They're just long enough to attach a nut on the other side and give it a bit more sturdiness. Those C14 power cords can be quite tight after all.

@scottcorn 2 года назад

Yes, the kits can be annoying with missing/poor/wrong parts. I self sourced mine before shipping costs became way too high. Hopefully the rest of your build will go well.

@idllnghm 2 года назад

Why are you grounding the frame? Haven't seen that in the assembly manual or any wiring guides.

@scottcorn 2 года назад

In general anything that will conduct electricity and can be touched by the operator should be grounded. If there was a short it would return to the electrical outlet ground and not through the operator. In fact another viewer has pointed out to meet UL codes in the US I would need to ground directly to the frame first and then go from there. It also requires a star washer (they cut into metal). I may add this to the next build video. Haven't made up my mind yet.

@mitchelwilson5605 Год назад

Where did you source your wire and connectors from?

@AcidNightx 3 месяца назад

23:25 pour moi la mise à la terre est totalement inutile sur le cadre, il faudrait enlever la peinture sur chaque partie en contact

@keithhudson9203 Год назад

The Crimp tool divot should be on the solid side, not the side with the seam. For Example: The crimp at 15:31 is on the wrong side. Do not modify the connectors, buy the correct size. When you trimmed the connector, you need to know, that it is no longer rated for its designed current. Here is a decent RU-vid video showing the correct way. ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-UTMlSPQ2Yqw.html

@Ahmed-ic9ft 2 года назад

Leettttsss gooo!!!

@scottcorn 2 года назад

lol Don't hype it too much. I don't feel like I got enough done, but the video was already 35 minutes long.

@sudo008 2 года назад

@@scottcorn I like that you're trying to keep them short - can't be easy either. So many videos I've found online were livestreams where part 1 is at 3+hours. That's not good for looking things up or for guidance. These videos are awesome. Thank you. 🙂

@scottcorn 2 года назад

@@sudo008 You're welcome. I'm glad people are finding them useful.

@jannekallio5047 Год назад

Great videos! in the Formbot kit I'v been building for ages the instructions show the cables to SSR 1 and 2 are connected in opposite order.. I have no idea how SSR works, so my question is, does it matter which is in and which is out?

@scottcorn Год назад

Thank You. As long as the 1 and 2 lugs are marked as load it doesn't matter. If for some reason it has a + and - symbol it does matter. (I don't know your SSR brand) A SSR uses low voltage DC (the side with the + and -) to turn on high voltage AC (the load side and 1 and 2 on my SSR) . DC has a positive and a negative. AC does not. You do however need to run the load AC wire (black in US and my video) to the SSR load side. Don't run the neutral AC wire (white in US and my video) to the SSR.

@jannekallio5047 Год назад

@@scottcorn Thanks! mine is almost identical to yours. Omron G3NB-210B-1 .. will connect the power tomorrow and see if smoke comes out! 😆

@jannekallio5047 Год назад

@@scottcorn no smoke so far! moving forwards 😁

@scottcorn Год назад

@@jannekallio5047 Good! Glad to hear it.

@Chanman1172 2 года назад

I would be curious to know where you purchased the cables from! I'm having a hard time finding any small spools locally, and Amazon also sells spools for much larger than what I'm after. The sizes you show here are much more to my liking.

@scottcorn 2 года назад

The black FEP wire came from KB3D. kb-3d.com/ It is lower cost than the PTFE. The red PTFE is directly from Remington industries. www.remingtonindustries.com/ So far I think I would recommend the FEP.

@scottcorn 2 года назад

Just realized these wires are from my video not yet released. lol The wires in the in the last released video is Fermerry from Amazon. www.amazon.com/gp/product/B089CPH72F/ref=ppx_yo_dt_b_asin_title_o08_s01?ie=UTF8&psc=1

@Chanman1172 2 года назад

@@scottcorn Awesome, thank you very much for the information!!

@scottcorn 2 года назад

No problem.

@Chanman1172 2 года назад

@@scottcorn One more question. Where did you find the terminal connectors? My pack came in the mail today but they are all way too big for the 5v PSU, and just barely too large for the 24v..

@dontmakemegothere7904 2 года назад

Do you have a link to Molex connector kit on Amazon?

@scottcorn 2 года назад

Sorry, I got mine from Digi-Key. I looked for it on Amazon, but the kits where priced double what it should be and they look shady. Here is the Digi-Key link if that helps. www.digikey.com/en/products/detail/molex/0766500159/2116044