VW 09G Valve Body fix Rebuild and solenoid repair upgrade with shift kit

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This video contains the rebuilding of the valve body from a 2004 6 speed automatic transaxle and the fix for a common problem with these 09G's. This 09G transmission is also known as the TF60SN. The 09G comes is manufactured by Aisin Warner. It is used in some Audi, VW, and Mini vehicles during the mid 2000's. Also contained in this video is work on the 09G solenoids aka resizing the solenoids, upgrading the solenoids, utilizing the Trans Go shift kit. You can see how to drill the valve body separator plates for the 09G. Also shown is the location of the spring loaded cup plugs and springs.
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Опубликовано:

12 сен 2024

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Комментарии : 57

@jonathanbrand1270 3 года назад

Awesome video. Would love to see the car driving after

@4kdives 2 года назад

It probably didn't drive as good because once the valve body starts to go bad by the the time you remove the valve body the clutches clearance have increased from the excessive slippage caused by valve body failure so if you are going this far to rebuild the valve by you better off putting new clutches and check the clearance there should be no more than 0.08mm clearance in the resting position by the way you can check how worn it when you remove the valve body on VW ,you'll expose part of the clutches you can measure there

@saneauto 5 лет назад

71-78 INCH pounds of torque for the valve body bolts. More VW repair videos ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-SHttlkiou0w.html

@atikovi1 3 года назад

The 09G valvebody is known for internal bore wear causing shift issues when warm. Looks like this video addresses solenoids and separator plates and won't do much if anything for that.

@jjsiegal1 2 года назад

What other issues are you referring to ?

@ivanvega2821 16 дней назад

This comment solved my suspicion. Currently battling a hard shifting when engine is hot on a 07 Rabbit. What’s a good way to inspect/determine the bore size compared to solenoid?

@koko717717 5 лет назад

Victor, this is a great video of valve body rebuild, thanks for taking the time to post. Is the valve body similar/same as the 09D 6-speed found in the 2005 VW Touareg?

@saneauto 5 лет назад

The 09D is very different but the Solenoids are not so different.

@jabulaniruzibe8306 3 года назад

thank for such a wonderfull vedio...i am still in shock...that there still a remnant of good people out there. in short ,iwill call you my rabbi. god bless you bro

@saneauto 3 года назад

Thank you for your kind comment

@4kdives 2 года назад

You're vedio is amazing in details,your very knowledgeable

@saneauto 2 года назад

Your very perceptive and awesome at writing great comments!

@paulodefrancisca9210 5 лет назад

Great video! What are the chances we get to see an 09D rebuild? I appreciate your channel

@antoniomair6823 6 лет назад

awesome video bro it was really helpful thanks

@saneauto 6 лет назад

Thank you Antonio

@saneauto 6 лет назад

Thank you for being here. Join us for Sane Sunday Live at 2:30 PM EST. Sorry NO #InSaneFriends show on 4th of July I will be with my Father a Vietnam Veteran and other Veteran family members. To make up for it #InSaneFriends Live at 7:30 pm EST 7-11-2018 our Guest will be the Double Threat of Bubbzification and Etard Adventures. I will be visiting and commenting on your channel shortly.

@LarryLane07 6 лет назад

The best way to get all the gasket material off the valve body plates and to clean the parts really good is to soak them in carburetor cleaner overnight. That’s what my college instructor did. Also, I would use an inch pound torque wrench on everything. I wouldn’t use a foot pound torque wrench on any bolt on a valve body

@saneauto 6 лет назад

Right on both counts. The only exceptions is some of these newer plates with the newer material come arent even effected by the carb cleaner. Very frustrating. There's a plate like that in the 4L65-E now too. Fortunately they include a new plate in the overhaul kit for that one nowadays.

@tonytrilex2555 6 лет назад

what would it be in torque Inches since he uses 20 ft lbs?

@tonytrilex2555 6 лет назад

I then would boil the gaskets and they come right off!!!

@carpediem9285 6 лет назад

Great Job.

@saneauto 6 лет назад

Thank you Great comment

@daviddowney3122 Год назад

I have this valve body when i got it the solenoids were removed how i know which one goes where mine are all black connectors with one gray one i need some help please

@Jasonjames1970 2 года назад

Are there any codes that would indicate it was the valve body? My code was the output speed sensor then various other tranny codes. I changed the sensor, fluid, filter and still won't go out of first gear? I would do the valve body if I knew it was defective and it would fix my problem.

@thekoleroy_at_varsity4103 3 года назад

Do I clean the valvebody with brake cleaner too?

@saneauto 3 года назад

Yes your correct. I clean the valve body with Brake cleaner

@dannysmobilerepair1153 4 года назад

20 foot pounds is a lot of torque for valve body bolts; manual states torquing to 80 inch pounds which amounts to less than 7 ft lbs .

@saneauto 4 года назад

Yes 20 ft lbs is way too much Thanks for watching so far into the video and listening so closely.

@ElderSilverFox 3 года назад

My gf bought an 08 Mini and the previous owner said the mechanic told him the valve body is bad bc it didn't shift from 3rd to 4th without letting off the gas first. My question is, how is that a valve body problem and not just a solenoid? If it is the VB, does rebuilding like this fix it? Thanks.

@saneauto 3 года назад

If you buy a rebuilt Valve body. this is what they have done to it.

@power2daaplayer304 3 года назад

im trying to replace the separator plate gasket on mine, how would you go about sticking it? do i just place the gasket or do i have to add some sort of adhesive to it?

@saneauto 3 года назад

The only thing I ever use for that is a small amount of assembly lube. This is a link to the one I use amzn.to/3k2M3Bx

@crateandbarrels 4 года назад

is the verdict to get a shift kit or a valve body? I want to do this one time and do it the right way cheaply

@saneauto 4 года назад

Shift kit is much cheaper but takes longer and more skill. amzn.to/38ThjLn Replacement valve body is much more $$ but less skill and time. amzn.to/32joqKx

@wizbang16 2 года назад

Where is your shop located? I think I need this done to my 09G.

@saneauto 2 года назад

Sorry Im retired from this. I do a fraction of the repairs I used to do Because everything I do pays better than car repairs and the years of doing it have damaged my body.

@mrneb5481 2 года назад

The 09g rebuild kit link isn't working. I can't seem to find the valve body gaskets.

@saneauto 2 года назад

Thank you very much I have replaced the broken link -- amzn.to/3qI5eDQ

@nicholaspeart7800 4 года назад

What are the drill bit sizes?

@bdavem 3 года назад

I have an 08 mini and wouldnt shift really at all when i got it. Replaced the valve body with "rebuilt/sonnax updated vb" and it shifts fine cold but occasionally when hot it will slam into first when coming to a stop or say turning onto another road. Now it really only does this when you are going up a slight grade and give some throttle input. Any ideas? Did i get a bad valve body? Something i can fix? Or something else.

@saneauto 3 года назад

Yes I would contact your vender. Sonnax is a really good company and will probably give you another valve body. If the problem persists after the second valve body is installed then you know its coming from something other than valve body.

@svcogssvcogs4252 5 лет назад

How does this compare to the $1200 valve body replacement?

@saneauto 5 лет назад

Great question. It fixes the same systems/problems without you having to spend near as much money. However you will have to do all this extra work and just one mistake could ruin something. So personal choice. More work less $$ vs More $$ less work.

@svcogssvcogs4252 5 лет назад

@@saneauto How about the piston? I heard those are also a problem? Thanks for the response and thanks for the compliment. Great video!

@svcogssvcogs4252 5 лет назад

@@saneauto - Update!!! #^$*&!!UCKING FIXED IT!!!! Thanks for the guide through it!!!

@paulodefrancisca9210 5 лет назад

@@svcogssvcogs4252 how's the repair holding up? Have you had any of the symptoms occur again?

@svcogssvcogs4252 5 лет назад

@@paulodefrancisca9210 - No but I am uncertain I put enough transmission fluid in. With car running. Just keep filling until transmission fluid runs back into filler tube after pumped into transmission for full point? Yes?