The main reason is is because he makes so many suits and updates and upgrades them constantly so using that would make it extremely difficult to make changes later as it is extremely difficult to access that material
He's a Computer ai , the money for him is like numbers those money that he used was not Of stark...Those are just Numbers that He increased using his hacking.... Understood 😂
Well, Tony travels at incredibly fast speeds like in Infinity War, the vibranium might not be able handle those type of speeds as shown in Black Panther.
Flight wouldn’t be an issue considering their ships are also vibranium. The downside to ultrasonic waves is the magnetic field which causes the metal to be non functional so flight wouldn’t be an issue