Why You Should Never Remove or Use a Colder Thermostat In Your Engine.

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In this video we are discussing the importance of a properly working thermostat and why you should never run without one or run a colder one.
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17 ноя 2021

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Комментарии : 475

@KevinJames-yg9eu 2 года назад

As a former OEM truck engineer responsible for validating Caterpillar and Cummins cooling system installations, I find the ignorance of some of these comments astounding. I agree with most of this video. Here are a few points to clarify the video and the inaccurate comments. Removing the thermostat can make the engine overheat, not run cooler, because the lack of thermostat means the bypass isn't blocked, so you're splitting coolant flow between the bypass and radiator instead of sending it all to the radiator. To those of you clinging to the myth that coolant flowing "too fast" doesn't have time to cool off in the radiator, well, then it also doesn't have time to get hot in the engine. Heat rejection is the flow rate times the temperature change, and being a closed system, the temperature rise across the engine has to be the same as the temperature drop across the radiator. There is no such thing as coolant flowing "too fast", but there is such a thing as too slow, where the boundary layer can boil on the heat source or not transfer heat efficiently in the radiator. Boiling coolant on the heat source can cause erosion and/or cracking. At a given operating condition, the engine always puts the same amount of heat into the coolant. The coolant will get as hot as necessary to expel that heat into the ambient air via the radiator. If you have a fan, radiator, water pump, pressure cap, or recirculation seal problem, a thermostat doesn't fix anything. As the video says, the thermostat controls the engine's minimum operating temperature. It has nothing to to with the cooling system's ability to reject heat.

@AdeptApe 2 года назад

I pinned your comment to the top, very good information there, especially the bypass and coolant speed. Everyone should read that.

@FixItStupid 2 года назад

That's Right Thank You

@misters2837 2 года назад

I would add, the thermostat blocking the bypass is on "some" cooling systems certainly not all. BUT it is a valid point! *ALSO MAKE SURE YOU HAVE THE CORRECT THERMOSTAT STYLE* (For the Bypass to WORK/BLOCK properly) - Also that myth that Coolant is moving too fast when there is no thermostat is reinforced by people who have had their lower hose "suck flat" and didn't realize it. They are same crowd that thinks Chrome Valve Covers hold in heat. - Removing the thermostat will "usually" increase the speed of the coolant in the system, slightly increasing the "cooling capacity" of the radiator, and on a system that it is failing (overheating), it is a temporary Band-Aid, because your radiator/water pump has diminished capacity (or you have turned up your engine too far for the cooling capacity it was built with), and the slight flow increase will only make up the difference for a short time, until the Rad/Pump/Fan Clutch fails to cool the btu's that the engine is rejecting. - On our race cars we use tape to block the cooling air and do not run a thermostat, for several reasons...Mostly Aerodynamic (Tar Track) and Mud/Dirt Packing (Dirt Track)...But the cooling system is almost undersized (weight) and the faster coolant in the block keeps hotspots from forming...(The engine really runs good at 220-230°F but has extra clearances to not stick a valve or pinch a ring.)

@lonetraveler5660 2 года назад

Not sure about other cars, my Volvo mpg improves once I replaced broken thermostat. Stuck open thermostat let coolant run through the engine all the time and take longer time to reach the optimal temperature. Working thermostat let coolant pass through engine when it needs cool down. The car will reach the optimal temperature before heatjng up whole coolant.

@RB-cz5jn 2 года назад

I enjoyed you comment. The cooling system as a whole is designed to cool down the engine. Thermostats hold the heat in the block until they open up on a diesel. I ran a 3406b for over 2 yrs with broken thermostat (rare reason why). I figured I would just run it until she blows. Wouldn’t ever reach temp unless on a hard pull. So why then the different thermostats and why the different sizes of radiators. I can tell you but I’m barely a shade tree mechanic. Your reference is right but wrong. On a hard pull you need time Edit: I will not run a truck of my own without a fan on off switch. Reasons for this. Your argument maybe the cooling system is working right. My argument the load is hard to pull the hill.

@terryfrederickson2774 Год назад

as a ASE master tech, I'm glad you did this video, it dispells some myths of cooling systems. I mite also add that the thermostat also is a flow restrictor that prevents excessive pressure surges to hoses and coolant system at high rpm. I am always amazed at mechanics that believe that removing the thermostat will make the engine overheat ,, just amazing. but then some people still think the earth 🌎 is flat

@badgerpa9 2 года назад

Newer engine tolerances are designed so it does run hotter for fuel economy and better burn of any sludge. The " I have been doing this for 30 years" person shows they know very little about the past 30 years and that there are many changes in the past 30 years. Nice video you explained it well, some will not believe it. Some manufactures run different temps in some extreme environments. In the far north of Sweden, Norway, Finland you can get cold prep package designed for the north that will include a hydronic heater to keep the engine temp hot enough. Stay safe and healthy Josh.

@RB-cz5jn 2 года назад

Caterpillar stopped making over the road engines in the states I Beleive in 2010. Google sensors on any of the new engines. Oil and type of oil is a big deal.

@606budwheel 2 года назад

burn off sludge? really? where is this sludge? I`ll watch for it next time I`m driving my truck in northern Sweden or Finland or uranis

@badgerpa9 2 года назад

@@606budwheel Stick your head up uramis and see. I am sure you are smarter than any toyota engineer you probably even passed 1st grade. Since you know nothing about engines I will point you to what used to be a breather and voided fumes and unburned hydrocarbons in the air but now recirculates it into the engine. Some even put catch cans on them to collect the sludge. You showed you know nothing about engines and are a buffoon even a lawn mower tech knows about fumes not being voided in the air anymore.

@badgerpa9 2 года назад

@@606budwheel I bet you believe everything scotty says don't you?

@jasonwakewich121 2 года назад

Dosen't burn off sludge!! If it did it would cause carbon deposits. It evaporates the water in the oil before it can mix with the oil to cause sludge to form or chemical reactions. dont be a smart @ss and talk down to people try to educate

@abpsd73 2 года назад

Another problem with an incorrect or removed thermostat is with all the computer controls on the engine. Most ECUs will run different timing/fuel delivery until the engine is at what the computer considers operating temperature, so power output and fuel economy will suffer.

@rbmccloskey 2 года назад

I had a overheating problem with my Caterpillar 977L with a 3306 engine. Was advised by several people, including two mechanics, the problem was: a) bad thermostat; b) blown head gasket; c) low liner projection; d) bad or clogged radiator; e) bad water pump; f) motor needs to be rebuilt and several other silly ideas. The problem turned out to be the radiator cap was not maintaining the necessary pressure in the cooling system, it was releasing at 5 psi. I replaced it with a new Caterpillar cap and the engine runs at the correct temperature ever since. The moral of the story is, try the simple things first.

@jamesgeorge4874 2 года назад

Solid advice that applies to everything liquid cooled. I start every overheating diag with a combustion gas test, right off the bat. Bought a quality tester and several bottles of fluid. It confirms a base engine issue, that needs to be confirmed as good or not good before proceeding with an overheating concern.

@deezelfairy 2 года назад

Another point with removing a thermostat being a bad idea is the flow restriction the thermostat creates is what forces the coolant to flow around the back cylinders in some engines - remove it and you can end up cooking them. Thermic lancing is cool, I once spent two days trying to slug out a 3" diameter 12" long bucket pin out of a volvo loading shovel, even with oxy acetylene equipped with a 4" rose bud the most I moved it was 1/4". Customer knew a guy who did it, my company begrudgingly agreed to get him in. He was there in an hour and the pin was out, new pin installed with new bushes in 45mins, guy charged about £250 - mind blown! 😂

@darinareyacrazyman1505 2 года назад

Correct, it also has to do with time. Coolant needs time to absorb heat and carry it away, removing the restriction causes a higher flowrate, but less time to absorb.

@misters2837 2 года назад

@[Gaming Channel] The Eastern Bloc Brainlet Q Exactly...Put your hand in ice water and hold your hand still...Then do other hand and stir the water with your hand...time how long you can tolerate both! (Moving water takes a way heat faster, as long as its not aerated)...Divers in the Cold Ocean, have come to dive in our Rivers in winter time... They talk about the currents in the river carry away body heat faster than the tidal currents in Ocean...

@deezelfairy 2 года назад

@[Gaming Channel] The Eastern Bloc Brainlet Q Yup, the lower the temperature of that coolant when it enters the rad, the cooler it going to be when it leaves it. The faster the flow the better and as you say, the bigger the temp difference, the quicker the heat transfer. Also an overall higher flow rate system allows far more margin for problems with the cooling system if things do go wrong. My point was more about the flow dynamics around the cylinders rather than heat transfer overall.

@Faolan161 2 года назад

@@darinareyacrazyman1505 the greater the difference in temperature of metal and coolant, the quicker the transfer of heat. Your perception would be true if the coolant were to only circulate once at warp speed, but that's not the case. The coolant stays in the engine plenty long enough for heat transfer to take place.

@duncandmcgrath6290 2 года назад

It’s frightening how much I’ve learned from your channel

@corywillbanks6348 2 года назад

In the Cat cooling system A&I guide I believe it’s stated that the thermostat determines the engines minimum operating temperature and the cooler/radiator determines the engines maximum operating temperature.

@dextermorgan5329 2 года назад

Greetings from Turkey. I'm a Service Engineer in Komatsu Heavy Equipments. You explained very well. I have completed my deficiencies. Thank you sir.

@larrytalley117 2 года назад

So glad to see you back on here. Love your videos.

@quewat3676 2 года назад

This guy is dope...i have a ddec 4..and i still relate to the knowledge he offers

@4theloveofag 2 года назад

Love the content, been waiting for videos! Hope life is treating you well Josh.

@flipcacau 2 года назад

Best diesel/automotive channel on youtube. Great video

@AdeptApe 2 года назад

Thank you.

@TheBigdog868 2 года назад

The "30 year experience" part made me chuckle. I know a guy who says that but what he means is he has one year of experience 30 times. Hasn't kept up with the changes or tried to learn anything new.

@samwalker3441 2 года назад

Good stuff, Josh. Thanks for posting on this often misunderstood topic.

@garykirk1968 2 года назад

Thermal Lance was a brand name that became existent amongst all of it's kind, like "Bobcat" when referring to a skid-steer. They are "exothermic" torches, the old thermal Lance required pretty much a heavy duty welding machine and some other stuff. The newer exothermic torches you can use with a 12v battery and an oxygen cylinder. I'm trying to get the company I work for to buy me one for all the seized pins I get to deal with on our rental equipment. ETA; I am THE welder, but also a mechanic, elechicken, air service guru, have pretty much become one of the "go-to" guys about everything.. And I deal with most of our sales trucks/equipment at some point. LOTS of Cat stuff comes through, and I appreciate all of your videos brother. You've helped me out on a couple things that had me pretty stumped.

@rustypotatos Год назад

that shit was fucing awesome man

@baileysomers9142 2 года назад

Keep up the great work josh

@crusiethmaximuss 2 года назад

That last tool reminds me of an old school carbon arc gouging machine I used at a welding shop I worked at a decade ago. I actually prefer some old school equipment like a Sun VAT 40 battery tester or carbon arc for big stuff instead of plasma

@Fatamus 2 года назад

Slobber'r A.K.A. 66 Ford F100 always ran 160*F till I put in a 195*F ... Ran so much better and way better fuel economy.

@tangydiesel1886 2 года назад

Seen the same thing. 64 ford 292. Ran like junk until I put in a 190 back in it. The engine overhaul showed it as well.

@tihspidtherekciltilc5469 2 года назад

I worked on quite a few cars in the 80s and 90s where the drivability issue was lack of a thermostat for "racing." Not having that restriction can also create localized hot spots due to inadequate flow and cavitation.

@daltonbough3302 2 года назад

Glad you are back been missing the vids

@wildman9364 2 года назад

very cool with the kingpins I have had some seized ones had to heat up cherry hot and hammer and air hammer them out seen a few the axle was damaged and had to re-sleeve it. Cheers

@phprofYT 2 года назад

A better analogy would be the human body temperature of 98.6F. We don't work well much below or much above that temperature. When we feel hot we perspire more, seek shade, a fan, A/C, etc to assist in our bodies natural thermo regulation system (thermostat). Same with being exposed to cold temperatures.

@tylerhall6455 2 года назад

wow love the thermal lanse at the end! I'm a welder myself, but never used one of these lol

@brandonburdette7895 2 года назад

My one owner 91 s10 has got 242,000 miles I use it every day I would trust this truck to drive across the United States any where I've had my thermostat out for about 6 years and it hasn't had one single problem I still run the green coolant as well maybe one day it might show its self but this truck is the best running truck I've ever owned and I wouldn't sale it for nothing

@johnstamper2965 2 года назад

How is your heat in the winter?

@jameschristy9966 2 года назад

I put a 160 in my mustang for racing years ago nothing happened but he is probably talking about new cars

@misters2837 2 года назад

@@johnstamper2965 Well considering he said "Sale" vs "Sell" I would assume that he is south of the Mason-Dixon line, so likely not an issue as they have no idea what Cold is. Also the only reason that he doesn't get a SES light is because the TBI Fuel System goes into closed loop at very low temperatures. But I can tell you that the power might be a bit better running cooler temps...but the MPG on that truck is trash...Having owned a TBI GM Vehicle myself and the Thermostat going bad cost me 3mpg (considering 15 was a good trip that's BAD) in mild Fall weather...Didn't really notice a big difference in summer.

@Force1Com 2 года назад

Slightly lower temp and so much sh1t actually lasts a lot longer that at 210/220

@SP-mp9yi 2 года назад

Now that you say this it makes perfect sense, thank you because I never stopped to think too much into the "swap the thermostat" bad advice. So if I'm right that would mean; Larger Radiator for the thermostat to pull from if needed, because "Operating Temperature" is simply that, operating temperature. On classic cars they often have aftermarket oil cooler s available but now I'm wondering about the engineering that's gone into them and do they possibly create a new issue of there own because many are generic kits. LoL "Bolt this on and treble your oil capacity"

@justnsaliga8518 2 года назад

glad i watched the video.... my trucks got stock themostat that opens at 210, i wanted to run one at 195.

@ShainAndrews 2 года назад

Arc gouging is fun. A person can be pretty precise with the process. As for concrete it destroys it just like a torch will. Rapid expansion of voids in the substrate causes it to explode. The voids always have some percentage of water which adds to the expansion and energy.

@tangydiesel1886 2 года назад

Depending on the engine, removing the thermostats can cause overheat much quicker. Some thermostats redirect coolant when they open. So without them coolant can just loop in the block, and not make it to the radiator. Other thermostats direct coolant to the oil cooler, so the coolant can be very low, but the oil temp will get way out of hand.

@user-uj3zk2cx8t 2 года назад

That's a myth

@TheBandit7613 Год назад

I ran a180 degree t-stat instead of the 195 I look 30 minutes from Death valley. Works great

@jbtOO7 2 месяца назад

I agree lower the coolant temperature also in my opinion the factory radiator will be more efficient at a cooler temperature but need to change the fan engagement temps to match the new thermostat setting.The average temperature around you vaporizes moisture all your doing is making sure that because your in a much higher temperature climate where the factory cooling system can only handle so much and in my opinion the temperature rating is for colder temperatures and with your average temperatures being extreme means the cooling system is always at the upper limits at what it can handle and moisture retention is never a problem but running in critical temps all the time is. So it's not just enough to have a lower thermostat setting but the fans also adjusted so that the radiator doesn't fail to keep the new temperature setting in place.But your not delaying eventual temperatures but keeping the temperatures right where you want them to be.And I would also like to add that the factory radiator will work better than intended because the factory radiator can easily cool off lower temperature setting versus critical temps you might be able to bring the temperature down with a factory set up and factory temps but the oil temperature will be boiling over regardless. So like a runaway effect that is primed and ready by putting a lower thermostat setting there is no runaway temperature fluctuations waiting to happen like just a few temperatures away but by 30 degrees cooler.I think your right and would be doing the same thing.But also there has to be in the new models a computer adjustment to say the lower temperatures are ok as well. There is hardware and software available to reprogram the on board computers.But that has to happen along with the other changes to be effective and without a problem it will be smooth sailing where do you live and that's a beautiful thing.

@donaldappelhof2059 2 года назад

I had a friend that put a warmer one in his Ford pick up and it caused problems with the computer when ever he towed his trailer. After taking the truck in to three different shops and a lot of parts replaced after a year later they figured it out! Stick with what the factory tells you!

@sbfguy7793 2 года назад

Stock rocks.

@matthewmarquette6778 2 года назад

I was taught and have seen it that a thermostat slows the velocity of the flow to give the coolant time to transfer the heat while in the radiator to the air

@misters2837 2 года назад

Osborne Reynolds would disagree...The faster fluid flows, the more turbulent it is, resulting in HIGHER thermal transfer...However the water pump must be of a design as to not create cavitation, which would be counter productive.

@pr0n5tar 2 года назад

That person told u wrong

@misters2837 2 года назад

@@pr0n5tar What Person Told WHO Wrong?

@dennisford2000 2 года назад

Wrong.

@Fabien2626 2 года назад

I've recently done the opposite, I used a hotter thermostat as I discovered, in my particular engine, in the winter, the engine took way too long to heat enough to help the water evaporate from the oil.

@wesleynyhus8165 2 месяца назад

Thanks man I was unsure about oil temp on my 6nz thank you for your expertise

@SuperSecretSquirell 2 года назад

Love me some mini torch. I use them to burn the equalizer bar pins out of dozers if they dont want to cooperate with the 20# sledge. Smokes out a shop in no time so make sure your exhaust fans are on.

@daviddroescher 2 года назад

When my oil cooler failed in my '91 Dodge I researched doing an oil cooler upgrade instead of doing the repair. The information I found on the subject was that early on they used a 9 plate industrial cooler. Cummins found the oil was not maintaining proper temperature(over cooling) causing the volatiles to condensate and do the damage you have described. They changed to a 7 plate for the automotive 6bt and a 5 plate for the 4bt to solve over cooling.

@SP-mp9yi 2 года назад

Agh great research this was my question about generic aftermarket oil cooler's. "Increase your oil capacity" claims might not be the answer then. Maintaining optimal operating temperature would be very specific to each vehicle on how that can be achieved. Wow simply 2 plates off the cooler on yours was enough to be an issue. I'm glad I caught this because I was that guy who thought cooler was always better, all the internal parts in harmony is the proper goal. I'll scratch the extended oil line running through the AC blower plan. Lol 🤣

@daviddroescher 2 года назад

@@SP-mp9yi 134a cooled oil would be awesome so long as it had a thermostat like I'm running on my ATF it's 160° mishimoto bypass thermostat plumbed in - 12. My Allison requires a minimum of 148 to allow shift trim adjustments anything less than this the transmission expects wonky viscosity results therefore prohibits shift trim adjustments making the first run through the gears not so great.

@elijahrobinson2362 2 года назад

That thermal lance is a serious piece of equipment. Notice the breathing rig work by the welder during use of the lance.

@Realtrucker81 2 года назад

Good video Josh, I have used a setup like that before removing wall pipes from a clairifier up here in Wisconsin. We call it a slice torch and they work great. It will cut concrete and anything else in its path. Makes quick work of things.

@jesust6101 Год назад

I replaced 180F with 160F and my Detroit engine fan programed to kick on at 205F. Over 700k miles that engine have not given problems and fuel economy have increased since it takes too long to go from 160 to 205 for engine to heat up. Nonetheless engine oil runs slightly cooler and engine sounds happy and feel more powerful.

@kerrygleeson4409 2 года назад

Great advice Josh thanks for sharing 👀👍

@SmudgyContent 2 года назад

If you have a mechanical fan, KEEP IT AS VERTICAL AS POSSIBLE!!! If you removed it. There’s a liquid inside the fan, if it’s laid down on say it’s face or front, it can leak and contaminate the Clutch in the fan. If this does happen don’t fear. Just tack weld it to its self. Full time high speed fan

@wazza33racer 2 года назад

Thermal lance is what they use to cut through reinforced concrete and steel bank vault walls. Like electric arc cutting, it makes short work of thick steel.

@localenterprisebroadcastin5971 2 года назад

Glad you cleared up this myth …if your engine is over heating you have failing thermostat or something else wrong that needs to be fixed …correctly

@keyboardplayerakas 2 года назад

If you were interested, it would not be legal to thermal lance kingpins out in new Zealand and Australia, as we are not allowed to heat steering components at all. If they don't come out we pull the axle and put them in a press

@misters2837 2 года назад

That is INSANE! - I have used a torch on king pins to warm the rock hard grease and melt it out so new grease can be pumped in...Almost a daily task when working on Vintage Trucks.

@jimmotormedic 2 года назад

I believe that, any mechanic that has seen a twin I beam front axle on Ford truck of any era has seen (DO NOT USE HEAT) in raised letters on the beams. I have also seen it on other medium and heavy truck steering axles. I will admit that I have had to ignore that warning many times. In the rust belt the most important tool to have is a good set of torches!

@oby-1607 2 года назад

@@jimmotormedic It says Do Not Use Heat to re-align the axle. Meaning do not heat to the temperature where the axle glows red or yellow so you can bend the axle for alignment. Minor heating to allow grease to flow is something different.

@firstlast--- 2 года назад

@@oby-1607 You are correct

@bryanyoung9482 2 года назад

I did this one time on a 04 ford lightning I swapped the 180 T for a 160 T. The motor did run cooler for a few mins than the cooling system got heat soaked and started overheating this was normally when on the hwy so I put the stock T back in.

@truckintomg 2 года назад

Love your videos Josh keep it up!!

@heaveymelt 2 года назад

That Lance is cool never seen that before thanks for sharing

@brentmcmahon8188 7 месяцев назад

My 1992 Dodge 5.9 came out with a 180 thermostat and my 05 came with I think 195 and these trucks have a problem with number 56 cylinders getting too hot so I just put a 180 in to keep more antifreeze movement threw the head and a by product is that you heater is blowing hot air out of your heater about 3 times as fast.

@baronclime6423 2 года назад

We had a truck the other day the fan clutch was stuck in the "on" position. Engine wouldn't get much past 100 degrees. Just an aside. I agree don't go to a cooler thermostat. If you have problems yes start with the cheaper option "it could be stuck closed or open" but get in and find out what is going on.

@seekingtko3146 2 года назад

combustion engines do run better if they are allowed to run on the high side of the recommended temperature stats.. there's alot to be said way too much for me to type in ,but your right.

@tangydiesel1886 2 года назад

That's why the air cooled deutz engines where so efficient. When you're not worried about boiling coolant, you can let the cylinder temps get a whole lot hotter. As long as the oil is kept in check.

@RB-cz5jn 2 года назад

I’m going to chase this one. But water as mentioned can also create steam in wich can be destructive. The acid build up and all that Josh mentioned is true. I want to see my self through oil testing to see where this goes. My personal experience so far has been good running cooler thermostats. But at what price? My oil samples overall come back in normal range. Going to be interesting going forward. Thanks for the video and thank you for the conversation and the attention it brought. Interesting side note. Water can create sludge in wich can plug oil filters. One way I guess to see if there’s water in the oil is to heat it up to see if it pops.

@foxbraap6373 2 года назад

Great video! I was always skeptical with the 6.7 powerstroke guys saying a must have mod is a thermostat that opens sooner. This seems to prove to just leave it the oem

@ra5gto 2 года назад

The moisture issue you mentioned would be more applicable to engines that sit for long intervals between use and/or very short trips

@rustypotatos Год назад

that lancing event is unreal man

@darrellbedford4857 2 года назад

Another reason not to run the engine cooler is the oil viscosity. If the oil is cooler than it should be the oil pressure will go up and its ability to drop contaminates will also drop. So you have dirtier oil at a slightly higher pressure going through the bearings and possibly scoring them. The oil pump will have to work harder thus wear out faster and overall use a slight amount of extra fuel.

@user-px2xz1bu1x Год назад

Thank you for the info. I learned so much from your video

@comics3437 2 года назад

This is Mind Blowing

@edwarddhondt 10 месяцев назад

Again a correct comment Joshua, thanks for explaining it more in detail. The ideal temp is perfect for an engine especially when running 24/7. purr's like a kitten as we say

@kumakaroshi117 2 года назад

Make so much sense. 25 years down the road and maybe 7 engines ago.

@PickupsAreNotTrucks 2 года назад

Hey Josh. I did kingpins on my W9 and one of them developed a burr while still in its bore and locked up tight. Ended up having to pull the axle out and take it to a machine shop where they had to use a 150 ton press to push it out. What a nightmare those things can be!

@keyboardplayerakas 2 года назад

How often (miles) do you grease them? Never had an issue here in New Zealand but companies are basically required to have trucks greases every 15,000km or they void their insurance

@PickupsAreNotTrucks 2 года назад

@@keyboardplayerakas I try to grease my truck every 5000 miles or max 10,000. I bought the truck with a bad kingpin.

@MyKharli 10 месяцев назад

Mine had to be heated to near melted with a 150 ton press , It ruined the hole so i ground off the axle end and welded the new ones in , they lasted to the end of vehicles life . Mostly overloading and very high mileage had welded them in .

@PickupsAreNotTrucks 10 месяцев назад

@@MyKharli goodness gracious. What a nightmare. Great job overcoming! Replacing the entire axle ain’t cheap. I know cuz I priced it out.

@MyKharli 10 месяцев назад

@@PickupsAreNotTrucks They are silly expensive and second hand ones have the same fault imo . It was hard ensuring the kingpin was correctly aligned and keeping the top surfaces clean and flat . TBH i was always sightly worried the weld would crack off even though i did a beefy job . It passed the MOT for many more years though . TY for reply .

@DavidSmith-ff2vl 2 года назад

I saw your video a couple months ago regarding installing a wiring harness on a Cat engine. I'm trying to find the loom Cat uses on their wiring harnesses that protects the wires. I've asked local Cat parts guys and every time I do they say I can't get it and act like I asked for some trade secret and quickly change the subject. Is it proprietary or is there a supplier I can get it from? Thanks for you input. Love your channel!

@SuicideSlushie 2 года назад

It was explained to me that the high temp thermostat helps the climate control (heater core) heat the cabin better but with reduced life of the rubber and plastic components of the cooling system. On the reverse side... Racing engines run colder to help reduce knock but they are expected to wear quicker and be rebuilt often... Either way driving 30+ year old vehicles it's a pain constantly replacing cooling system parts.

@SuicideSlushie 2 года назад

I'm glad I saw this video though because I've considered pulling my thermostat and running an electric pump but someone mentioned in the comments that your heater core passages mess with the flow of coolant with no thermostat

@roochibon1 Год назад

What!!! An Engine is not a person?!! Im flabbergasted..lol Thanks for the info. Helpful👍

@johnnybigmack1332 2 года назад

Must be 🌞 and warm in josh world this time of year.😁😁

@AdeptApe 2 года назад

The next video I'm posting, it's in the snow, but I had some sun before this one.

@jesusyuca1483 2 года назад

I just want to add that some engine designs fail in a interesting way. The best example is the jeep 4.0 6 cyl inline. People have always had trouble with the thermostat being laggy, slow or delayed. A thermostat opens depending on its rated temperature. However some engine designs have the thermostat housing way to close to the fan. This will cause a pocket of cold coolant to remain around the thermostat making it hard for it to open. The best solution is to make a tiny hole or remove the metal piece that blocks the hole on the thermostat. Having a little flow always will stop that pocket of cold coolant from forming thus your thermostat will respond much better.

@SandersChicken 2 года назад

Haha I did this same thing to my 89 XJ and it fixed all my problems. Just gotta make sure it's a tiny hole!

@jesusyuca1483 2 года назад

@@SandersChicken Still waiting on a punk who thinks he knows it all to tell me I can’t do that. There are so many different theories around the cooling of that engine that frankly don’t make sense. Some people don’t notice they started having problems with the thermostat after upgrading fans.

@misters2837 2 года назад

@@jesusyuca1483 The burp/trickle hole has been around as long as the thermostat itself...300 Ford six has similar issues. - GM in the late 80's and Early 90's went to the extreme with similar idea... 87 G20 350 V8... With the thermostat closed the coolant within the engine was circulated thru the heater core, and rather than keep recirculating that same coolant until engine got warm, the dumped the outlet of the heater core directly into the radiator...It had the same effect as a normal system with a "stuck half way open thermostat" or a 1/2" Burp Hole! - Took forever to warm up from COLD...SMH! - I remember my father putting a 1/32"-1/16" hole in the stat of his 300-6, he was a troubleshooter for Ford's warranty program in the 70s...the guys that write the TSBs because of field complaints...He said you need enough to piss thru there, not so much it cools the engine... Some of those engines would have benefit from the dual stats used on big trucks, you could have different 2 temps for variable cooling...like dual fans on newer cars.

@jesusyuca1483 2 года назад

@@misters2837 I appreciate the comment. Obviously having a peehole on the thermostat makes complete sense if you want a simple yet effective design. How else are you going to get the best results to keep the thermostat getting hot water straight from the head to get the most accurate moments to open and close. That is why newer cars have such complicated designs and honestly I don’t think they do such a good job like a simple hole does. The only set back is the slower warm ups.

@johnjones1812 6 месяцев назад

I have owned over 15 vehicles throughout the years, I have killed one engine from repeated overheating all other vehicles I remove thermostat. No one has managed to convince me otherwise. I got my view from my experience with one of the most bulletproof vehicles I own 80 series land cruiser. It was manufactured with a oversized radiator and temperature gauge never reach half, everyone stand by the durability of these vehicles, I might be wrong but I never encounter any issues so far.

@davidclough3951 2 года назад

Once a ran a car in hot summer on a thermostat that the insides came off, while it was installed on the engine. Didn't bother replacing until the days started getting cooler. I would think running a cooler thermostat in cold winter would actually help the engine warm up a bit faster as the coolant would stay in the radiator less. But regardless once the engine is up to temp I would think the thermostat would remain open regardless.

@dennissmith460 2 года назад

Tigertool makes a king pin press that is well worth the price. Especially if you do that for a living. Bought one to do the king pins on my lift axles, and have never regretted it. I'd say it's it's a much better option then that hot mess there. Lol

@nunika1975 2 года назад

I went from a 91c thermo to a 82c and I had a very positive result. Before I was getting 93c to102c temps. After cooler thermo, my temps are 83c to 94c. Side effect also resulted in a cooler running ZF transmission (by about 6c), since coolant also cools auto tranny. This was on an Aussie FORD Falcon FG 6 cylinder Barra located in Brisbane Australia.

@rustypotatos Год назад

bigger problem then

@johnbelwell2461 2 года назад

You can run an engine with no thermostat for as long as you wait for parts to arrive as it's better to have no thermostat than a stuck one, but there's no point as if the engine overheats there's a problem hidden somewhere else as the thermostat opens at a temp way before to the point it overheats. Under load the engine keeps its coolant temperature very stable depending on the fan settings and the cooling system design, so you can say the thermostat is almost useless, but in cold mornings and light load it's where you need the engine to become hot as soon as possible to have the oil and the engine work at a high efficiency as that's where wear happens more quickly.

@timothy4037 2 года назад

What is the recommended thermostat for a 6nz? I recently bought a 03 kenworth with a 6nz with 768,xxx miles. It stays at 155 but here in texas it 100* so the temp goes up to 175. Thanks for your amazing videos

@cullenmiller8170 2 года назад

It's never a good day when you have to bring a thermal lance out to remove parts of a truck. I can't believe that that king pin got so stuck in the grease that you had to melt it out. :-)

@jeeper426 2 года назад

i've had arguments with the parts counter jockey a few times at the local auto parts store, i installed the OEM spec 195 degree t-stat in a 4.0L jeep engine, the kid behind the counter kept trying to talk me into a 160 degree t-stat because "its what hes done in his jeep and it never overheats", i've tried and tried to explane to him pretty much what you covered in this video, but of course if its not on reddit kids these days dont believe a word of what a mechanic says, thanks for the video, and now i can show some of the nay-sayers and poo-pooers about t-stats that yes it is an important pierce of the cooling system and not a good idea to just throw it in the trash and run without one, though i will admit in the past i did have to make an emergency decision because i had a t-stat fail on me in the closed position, and i had to make a flow restrictor out of the cut up body of the t-stat and a fender washer to limp to the autoparts store to get a replacement one, but it was less than 20 miles, and i ran it for not more than a couple of hours total with that in there, also why i preach FailSafe t-stats are a must, if one is going to fail, i'd rather it fail in a mostly open state as opposed to completely closed where it'll burn everything up faster than being jammed partially open, also thermal lances are pretty sweet, but as you said extremely dangerous to be in close proximity to while in operation

@ryanc8188 2 года назад

I could see a 10 degree thermostat temp change but 20+ is to much.

@davidchappell1548 Год назад

If basically everything (and I mean EVERYTHING... even has a heavyhaul radiator) has been check/replaced on a BXS ACERT C15, what would you recommend checking? At ambient temperatures over 70°, it overheats. The hotter the ambient, the more gears I have to drop to keep it below 225.

@tylerletizia4139 2 года назад

hey can you make video regarding electrical schematics one day , in regards to cat truck engines and the schematics found in sis web , being able to use an electrical schematic and understand it correctly is often overlooked due to a lack of knowledge on them !

@zayin123 2 года назад

Thanks Josh.

@cameronnerdin4910 2 года назад

GREAT VIDEO!

@armedprophet3321 2 года назад

What is your opinion on a venting your crankcase gasses to the atmosphere instead of back into the intake to be burned. I feel that the oil fumes that mix with the egr soot creates an issue that does not need to exist in the dpf, not to mention unnecessary oil in your intake, turbo, intercooler and such. Would rerouting it damage anything like your turbo seals or really anything else for that matter. I am talking about todays 6.7 powerstroke diesels. There is a lot of controversy on this subject with some saying it will damage things and others saying that it’s impossible to damage anything and that it only helps your engine. I have spoken to a couple of Ford factory diesel mechanics and they said they cannot answer that question due to potential liability issues. Can you please help me ?? Thanks.

@shivanandlatchman1146 2 года назад

Hi , excellent explanation

@jamesolsen9599 8 месяцев назад

i have a marine gen in a engine compartment with two big blocks running at 180 temp in florida my gen had a 190 temp thermostat engine running at 201 temp i put a 160 temp thermostat in engine runs at 180 182 sometimes 185 explain ?

@JohnnyAGraves 2 года назад

I’m running a C-15 ACERT. when idling at night, what’s the best RPM should I have the engine?

@Coyner4321 2 года назад

If you ever get a newer Pete glider kit in the shop with a Cat motor, could you make a video showing where the oil temp sensor plug is on the harness please? My glider has a oil temp gauge but the original builders didn't hook it up and I have absolutely no idea where the connector is hiding in the harness.. I really want the gauge to work, that one and the trans temp gauge are the only two that don't work on my dash (also no idea where that connector is hiding).

@bryanknox5014 2 года назад

Have a 99 kw c15 can't get the fan to kik on is there supposed to be power at the heat sensor working with ac one hand switch

@timmay2k 2 года назад

If your engine is getting hot most likely you either have a clogged radiator or a bad fan clutch. Besides thermostats are there for a reason. Once a certain pressure the engine gets it opens up the thermostats to push coolant into the block. Remove them you have too much back pressure then kaboom.

@pablothetrucker 2 года назад

Thank you for your insightful videos I have just finished A 3406E rebuild. Is it advisable to run heavy loads 1st or light a loads?

@kimpatz2189 2 года назад

He has a video on proper ways to break in the engine. Basically to load it in but not too heavy to overheat. Dont use light load final gear method. Just drive it under load. It makes the rings seat in better.

@MrSodium271 8 месяцев назад

My car which is a Peugeot 206 (made 4 years ago in Asia) has been running cold for a month, Im gonna replace the faulty thermostat tommorow, When running inner city it was alright but on highway it went down to 60 Celsius (140-50 F). How much of a damage I should expect in the engine? I drove average of 20 mins per day (in highway) - never had any overheating problem, normal temps in the city.

@Jpaydirt 2 года назад

I had to put a 180 and one 190 in my C15 because with the factory 207 stats my retarder oil temp was at 235 all the time and you couldn't use it, in 20 seconds you'd be over 240 and that's not good. Mr. James says " at a given operating condition the engine always puts the same amount of heat into the coolant" I have to disagree in the case of a CAT Brakesaver. In my case the cooling system cannot keep the oil under 235 with brakesaver use, having the whole system operating at a lower temp. allows the retarder to put huge amounts of heat into the system giving it the ability to stay under CAT's guidence to not allow oil temp to exceed that 240 mark. the other statement he makes I find interesting is coolant flowing to fast, I've seen CAT stuff with restrictors in the stat oulet to the radiator to restrict the flow, I've also seen CAT equipment that they had to slow the fan speed to improve the radiators ability to remove heat, I've even read that from CAT when doing the change up. and experianced it, with the engine at full rpm no load it would overheat in 45 minutes, changed the fan speed and bam! end of problem. the coolant does need to stay in the radiator long enough to reduce the temp on the outlet by at least 10/15 degrees if it's not then it's not your stats but your radiator. I got a lot of guff for getting rid of the oil temp stat in my N14 (plugged Hole) but I still get the oil to 200 and that's high enough here to boil out water, but I may put it back as I have discovered I can get a lower temp stat for the N14 in a farm tractor application, I'd love to hear mr james explain why they would run oil temp above 240 in a truck but not a tractor, not bashing him as tone doesn't come across with typing, love talking to engineers You can learn a lot

@tdashkevich 2 года назад

I have staggered 180;190 as well. 800hp cat. I like that during the summer I’m not running against 200 all the time, slight hill and it would go over 200.

@BIGGIRL0214 Год назад

Hey I hope you can help me I have a maxxforce n 13 😢 but i replaced heater core hose and now it won't high idle or keep coolant temp up at idle it stays 110 140ish . Running down the road it will run 184 and 200 on hills didn't do this before. I left reservoir cap off and ran it to burp ..no luck

@selbalta873 2 года назад

Hi Josh I changed me thermostats but didn’t change the lip seals would this affect any thing?

@clydejabines7186 Год назад

Good day sir in cat c15 does have a oil thermostat and what is the main purpose? Tnk you

@johncholmes643 2 года назад

I hope everything Facebook Caterpillar engine expert watches this. I have talked so many customers off the edge of putting cooler regulators in in their engine's. I tell them basically what you said in a reader's digest version.

@fastinradfordable 2 года назад

I had a customer come in with a cold air I take that let water in the engine. I showed him the scotty Kilmer video about it. The look on his face.. made my day

@10ncraiders 2 года назад

Another good one

@zxej6879 2 года назад

At 66 years old, I have been dealing with motor vehicles for 5 years. To have a cooler running engine, pay attention to; air flow, oil viscosity, and belt slippage. Serpentine belts have greatly reduced belt slippage. But applying a little rubber cement on the friction surface of a belt can test belt slippage. Also some engine will run cooler with a slightly smaller or fewer blade fan. With the fan shroud adapted for the diameter. The fan may be creating to high a load on the belt system. When people alter air dams or increase the lift on the front of a vehicle. Overheating can occur. A lighter weight base oil can help heat transfer. And therefore improve cooling. Use 5w40 or 10w30 synthetic, rather than 15w40 or a single grade oil. And maintain the correct oil level. Too high or low a level can cause a variety of problems. Of course all of this assumes a properly operating engine. The radiator is clean for coolant and air flow. The timing and valve adjustment is also correct. And the driver is not lugging the engine!

@rustypotatos Год назад

what about a lower temp engine coolant fan sensor so the fans come on earilier?

@J.R.in_WV 2 года назад

A colder thermostat will never fix an overheating issue as long as the stock thermostat is functioning properly. That said in a mechanical engine a cooler thermostat will bring down the standard operating temperature and I found in a big cam Cummins, mechanical cat or mechanical Detroit that a 160 thermostat gives the lowest spikes in coolant temp on long pulls vs a 180 or 190 T-stat. What I mean by “spikes” is, especially in the winter, when you’re pulling a good hill in a loaded truck with a 180 or 190 thermostat the thermostat will often stay shut until you get into a good pull, and due to the design of the coolant bypass and the facts thermostats are not super precise or fast opening the temp will often spike to 210 or more then the thermostat opens fully and it drops rapidly on the gauge as the overheated coolant is allowed to flow in to the still cold regulated side of the radiator at full flow. We’ve found the 160’s will open and stay open as long as temperatures aren’t sub zero or something and the cooling system works better by running at its full flow capacity all the time at temperatures between 15 and 60 degrees F, which is about 2/3 of the year here. Obviously on an electronic engine this is not a good idea as they are able to vary several factors based on temperature inputs that will drastically decrease efficiency if run colder than designed all the time. Depending on the make and model of truck engine the ECU can vary: Injection timing, number of injection events, in some cases fuel pressure and even Governed operating RPM, and of course fuel flow, based on coolant temperature data.