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Yamaha 360 Flat tracker top end disassembly 

Dale Sweger
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In this video I remove the top end on the RT2 MX. Then I remove the clutch cover and install kick starter parts and the RH crankshaft seal. Then upon reassembly I find a stripped thread and install a Heli coil.

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29 июн 2024

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Комментарии : 53   
@steveh7823
@steveh7823 День назад
I am always impressed that Dale's suburban garage is way better equipped than most pro workshops. A major investment there!
@montana2strokeracer
@montana2strokeracer 13 часов назад
Thanks Steve, it has always been my interest along with the bikes, I have been collecting tools and machines for the better part of my life. Just a little at a time!
@davidleland8729
@davidleland8729 День назад
I watched a couple of flat track races and it definitely is a sport for the much younger generation.
@montana2strokeracer
@montana2strokeracer 13 часов назад
You bet, time to clean this one up and let someone else enjoy it.
@retromechanicalengineer
@retromechanicalengineer День назад
Great quality of work as usual Dale. I'm looking forward to your progress on this one. Best wishes, Dean.
@montana2strokeracer
@montana2strokeracer 13 часов назад
Thanks Dean, this one is super cool old racing technology, think they are still pretty competitive, actually they are faster than the 4 strokes they use now.
@petermckee1061
@petermckee1061 День назад
Thanks Dale. Lovely work as usual and I'm looking forward to progress on this bike. The right side gear shift surprises me. Makes me think of my old Beezer and Trumpy back in the day. Cheers, Peter.
@montana2strokeracer
@montana2strokeracer 13 часов назад
Thanks, buddy, yes Yamaha made provisions for the right-side shift on all the 250/360 models, does require some drilling, but pretty easy to do, you just pull the shaft through the other side and put the clip in another position. Can't remember how many years it was available. If you look at the outside of the side case adjacent to the Kickstarter you will see a little bump, its located for you on the inside so all you have to do is drill through.
@petermckee1061
@petermckee1061 12 часов назад
@@montana2strokeracer Cheers, Dale. Had no idea.
@davidleland8729
@davidleland8729 21 час назад
All in all that engine looks to be in pretty good shape. Nice work Dale!
@montana2strokeracer
@montana2strokeracer 13 часов назад
Yeah, I think so Dave, like I said it doesn't have a lot of miles, just hard one's going in a circle.
@bigmurr725
@bigmurr725 День назад
Thanks Dale , Its been a long time since I worked on a 360 . I thought for a race motor they would have put in straight cut gears . Oh well keep up the great work Dale , we will be watching . Murray
@montana2strokeracer
@montana2strokeracer 13 часов назад
Yeah, you would have thought so. I don't think I had ever been in the side cover on this one. Not sure on the 250/360 mx bikes but the 125/175 had straight cut gears available back in the day, they are still in the parts manual, but never have seen any in the wild.
@richardmcgee-ke4zq
@richardmcgee-ke4zq День назад
I just love that little oil shield.Pool little slide hammer that's cool
@montana2strokeracer
@montana2strokeracer 13 часов назад
Thanks Richard, homemade stuff works the best.
@josephsawicki9335
@josephsawicki9335 День назад
Man I love your show thank you Dale.
@montana2strokeracer
@montana2strokeracer 13 часов назад
Thank you, Joe, hope to see ya back often.
@cainbeeping8480
@cainbeeping8480 День назад
That will take some getting used to. Shifter on the wrong side. Good job brother
@montana2strokeracer
@montana2strokeracer 13 часов назад
Yeah, shifter and brake on the right side, steel shoe on the left foot. So, you can slide and still shift and brake.
@markaddy53
@markaddy53 23 часа назад
nice job as always dale looks a pretty good engine this no trauma on it next video please
@montana2strokeracer
@montana2strokeracer 13 часов назад
Yeah, this one looks pretty good, just worn.
@Kev-N42000
@Kev-N42000 День назад
I like the fancy piston pin puller and guide pin thingy puller , I made my own piston pin remover out of a c clamp a welder and a wrench but the one you got is much better , I hope I can get you to bore my RZ350 cylinders someday
@montana2strokeracer
@montana2strokeracer 13 часов назад
Yeah, I have a homemade one too, that I used for years, one day it didn't fit one I was working on, decided to buy one of these. Works well.
@oldgreybeard2507
@oldgreybeard2507 День назад
Thanks for posting
@montana2strokeracer
@montana2strokeracer 13 часов назад
You are welcome, will be more of this series coming.
@LarryJohnson-tc7xc
@LarryJohnson-tc7xc День назад
Good morning Dale.
@montana2strokeracer
@montana2strokeracer 13 часов назад
Hey Larry, good to see you back.
@johnyoung3103
@johnyoung3103 День назад
You certainly have them 2 strokes down, don't bother with 4 strokes, twice the parts, twice the weight, half the power.
@montana2strokeracer
@montana2strokeracer 13 часов назад
I would like to find a Honda Super 90, or a SL100 or 125. They are cool too.
@mikeflohr4043
@mikeflohr4043 10 часов назад
😎👌
@rowlandcrew
@rowlandcrew День назад
Hot setup. I have been unimpressed with the newer silicon formulations. Why not put something like yamabond around the seal and on the cover gasket, and low strength loctite on the crank nut? Nice to seem someone working on the cool stuff. thanks
@montana2strokeracer
@montana2strokeracer 13 часов назад
Hey, Rowland, you could do all of that stuff, I have always had good luck with the black rtv. The crank and clutch nut have never been an issue loosing up, so I just don't see the need. But if you're having a problem.....loctite would be the answer.
@davekeehn8388
@davekeehn8388 День назад
Another master class Dale. Did you see Mustie1 was working on a DT360 today?
@montana2strokeracer
@montana2strokeracer 13 часов назад
Thanks Dave, yes, I saw but have not watched yet, he did a CT175 a couple years back.
@oldguysoldbikes
@oldguysoldbikes День назад
Just curious Dale, is that huge lock washer standard on the 360 or was that something they put on for racing?
@montana2strokeracer
@montana2strokeracer 13 часов назад
No Jack it should be a belville washer. This was done for racing, it has held all these years, so I thought I would put it back in.
@vincentricher9038
@vincentricher9038 17 часов назад
Loving your work as ever Dale. Have you got any info on that engine jig ?
@montana2strokeracer
@montana2strokeracer 13 часов назад
Thanks Vincent, it's a lot of fun and brings back lots of memories. The engine holder is an OTC 7020, it's really an automotive tool, but it works great for bikes too. Try to find a used one, the new ones are really pricey I see.
@davidleland8729
@davidleland8729 День назад
Just a quick question for you Dale, Why were the 650 Yamaha's so difficult to start up? Seems like alot of people out there have had the same issue.
@montana2strokeracer
@montana2strokeracer 13 часов назад
Oh Dave you have asked the wrong guy, I think the only thing I have done to a 650 is change the points.
@cainbeeping8480
@cainbeeping8480 День назад
Hey buddy this just now came in.
@montana2strokeracer
@montana2strokeracer 13 часов назад
Wow, guess the bell icon is out to lunch!
@cainbeeping8480
@cainbeeping8480 13 часов назад
@@montana2strokeracer not sure what happened.
@frankdillon6127
@frankdillon6127 День назад
Hi guys, lets get to work!
@montana2strokeracer
@montana2strokeracer 13 часов назад
Hey Frank
@chrisbenn8691
@chrisbenn8691 23 часа назад
Wondering about the helicoil size. Thread info, drill size. Assuming its M6x1.0
@montana2strokeracer
@montana2strokeracer 13 часов назад
Yes, it was M6 x 1.0, You need the HELICOIL kit, it comes with the correct drill and tap. They are not common tools; they are specific for HELICOIL.
@rayvreman2002
@rayvreman2002 День назад
Dale I have a question what do you call the tool you used to put the clutch screws in with ( approx min 34 ). I broke mine and I am looking for a new one, when I go to the tool shop nobody knows what I am talking about. Any help would be appreciated.
@chrisbenn8691
@chrisbenn8691 23 часа назад
That's a no. 2 Phillips size driver bit normally you'd buy in a multi set pack from your local hardware supplier. The sets have all different style patterns, hex, Phillips, flat, 12 point. Look out foe them.
@montana2strokeracer
@montana2strokeracer 13 часов назад
Thats a hammer impact driver, they are easy to find, just look on about any motorcycle supplier. If you're working on these Jap bikes, be sure to get you some JIS bits, they look like Phillips bits but are different.
@lawerncemiller6557
@lawerncemiller6557 День назад
Don't remember a right side shifter on a Yamaha ?
@montana2strokeracer
@montana2strokeracer 13 часов назад
I'm not sure all the years that had it, probably at least 72/73. All bikes had it built in, but you had to drill the hole in the clutch cover, but it is already located for you on the inside, then you just pull the shaft through and install the clip in the inner position put a seal in and you are ready to flat track. If you will look at the clutch cover just below the kickstarter you will see a little round bump, you can drill through from the inside. It does take machine work to do it.
@lawerncemiller6557
@lawerncemiller6557 12 часов назад
@@montana2strokeracer I can remember a friends father motocross raced a early 70s Husqvarna that was convertible left or right shift , rode it once about hurt myself trying to find the right side rear brake that was on the left side that was the only bike I ever rode like that
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