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'Zero Tolerance Machining' with the Wire EDM, Making a Puzzle Cube - Part 2 | US Digital 

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Our machine shop can cut metal so precisely using our wire EDM that two parts fit together with virtually no gap between. Learn even more about how the process works in our follow up video.
These puzzle pieces are not for sale.
#machining #manufacturing #wireEDM

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29 сен 2024

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Комментарии : 2,1 тыс.   
@bigmassive2403
@bigmassive2403 2 года назад
If you start selling those cubes its a gold mine
@joshandkorinna
@joshandkorinna 2 года назад
No, def not. Unless they sell them for a grand a piece. It takes them two hours just to make the one cube.
@LifeonWheels
@LifeonWheels 2 года назад
@@joshandkorinna that's just the cut time. Just think of all the material handling and grinding for finish.
@bcshooterfmjprime7540
@bcshooterfmjprime7540 2 года назад
@@skrewup7354 mezmo I think
@PHANTOM-vd2sn
@PHANTOM-vd2sn 2 года назад
@@joshandkorinna if I get you one for 200 will u buy it?
@joshandkorinna
@joshandkorinna 2 года назад
@@PHANTOM-vd2sn No thats too much. I'd pay maybe 15 bucks for one. This is why it's not economical to manufacture these and sell them. People aren't going to pay what it costs to manufacture them.
@Vegas043-c3k
@Vegas043-c3k 2 года назад
I always thought it was just a single cube cut up perfectly, makes a lot more sense this way…
@dsandoval9396
@dsandoval9396 2 года назад
That's what I was thinking too, but as soon as they put up the block with the four pieces marked to be cut it made a lot more sense.🤦‍♂️
@joseppedaia3673
@joseppedaia3673 2 года назад
if you think about it, you can cut very precise, but not indefinetly thin
@Quicksilver_Cookie
@Quicksilver_Cookie 2 года назад
This would be very nearly impossible. In order to cut anything you need to remove some material. Even if it's a couple of atoms thin. Meaning that a block of material cut in half even with the most precise and wasteful technique will have less material than it did when it was in one piece.
@ber2996
@ber2996 2 года назад
well that's impossible because the cutting wire that should be used for that must be a lot thinner than a strand of hair which is sure going to be not strong enough to cut steel, I always thought it's separate parts and I'm right
@chaklee435
@chaklee435 Год назад
@@Quicksilver_Cookie shears obviously not possible for the metal cube we're seeing here, but in general. A block cut in half can have the same amount of material after the cut.
@DangerfieldChris
@DangerfieldChris 2 года назад
Everyone wants the cube. But at four hours manufacture time, they’d cost about $1500 a pop.
@jamesscott6753
@jamesscott6753 2 года назад
@@RoadnTech i dont think you can math
@reidb9422
@reidb9422 2 года назад
@@RoadnTech the cost of the block and wasted material is minimal in comparison to the cost of machine time, the operators wage and the programmers wage as well. This does not even consider the time that it takes to actually prep the stock and square it up before it is even usable by the machinist. The material is hardly the issue with the cost of precision milling of any sort, not just wire edm. Unless you are milling something like titanium or some other costly metal, steel and aluminum is relatively very cheap.
@josephk1342
@josephk1342 2 года назад
@@RoadnTech “easily” What are your credentials? Because it really seems like you’re talking out of your ass
@Crypto-Legend
@Crypto-Legend 2 года назад
@Joseph K If you spend more than $250, you're an idiot
@josephk1342
@josephk1342 2 года назад
@@Crypto-Legend what are you basing that off of?
@ABEL-cd2sp
@ABEL-cd2sp 2 года назад
This is absolutely fantastic. Fully understand why you wouldn't sell them but i can deeply appreciate the insane level of precision and care you guys put into your work.
@curtiswrong
@curtiswrong Год назад
He goes on to say he does molding which is a fact that hand work is always going to be superior to machinery for high levels of accuracy, mold making or class A automotive spotting is equal to the thickness of liquid in most cases, takes a damn long time but when finished is a an absolutely beautiful relationship between upper and lower dies withing a micron or 2,, theres a reason toolmakers still have jobs🤙
@Kikithesaltywitch
@Kikithesaltywitch 2 года назад
This is so cool, thank you for making a part 2!
@deusexaethera
@deusexaethera Год назад
I can't be the only one who thinks it's incredibly rude to show off a toy like this but refuse to sell it.
@aperson696
@aperson696 5 месяцев назад
no it costs a ton of money to make these
@syedmuhammadwasiq2438
@syedmuhammadwasiq2438 4 месяца назад
I think pleasure is more important than money 😊​@@aperson696
@alexsheppard237
@alexsheppard237 2 года назад
I always keep at least a ± 1 thousandth, can't ever imagine getting ±0 at multiple curved angles. Amazing work here!
@johnbirkholz994
@johnbirkholz994 2 года назад
Newer wire machines can hold tolerances of ±0.00002" (twenty millionths!) but it takes something like 7 or 8 passes with progressively lower power settings on the cut.
@jerryhammack1318
@jerryhammack1318 2 года назад
Beautiful performance with the quality and excellent fit for precision parts! Metal machining has come a long way with modern technology!
@arunkennedy9267
@arunkennedy9267 Год назад
So this cube is the equivalent of nib on a saw. For context nib in the saw signifies how skilled the blacksmith who made the saw is. And this cube shows how much precise product this company can make.
@h0esway244
@h0esway244 Год назад
I will never ever in my life use this information for anything but man was I entertained
@kyu2813
@kyu2813 Год назад
Thank you for this easy DIY tutorial. Now I can make there cubes at home.
@RickNeffConsultant
@RickNeffConsultant Год назад
Great video of using a Mitsubishi EDM machine from MC Machinery to make really high-tolerance parts.
@erenyeaga9331
@erenyeaga9331 Год назад
mad respect for not making this 30 minutes long
@spotoncam3640
@spotoncam3640 Год назад
For we non engineers, this explanation helped understand better - Thanks 👍🙏
@jamesmc1600
@jamesmc1600 Год назад
Imagine working to this level of precision and using inches 😂
@DantesAlvesdeSantana
@DantesAlvesdeSantana 2 года назад
Nunca vi cavacos de edm tão grandes como ele mostrou😁
@davidmontroy3408
@davidmontroy3408 Год назад
The extremely tight tolerance is one thing, but how do you counter oxidation, forming a layer of rust? Even a slight temperature difference between these parts, would affect their mating fit. Can these methods be applied to materials like titanium or tungsten?
@TucsonDude
@TucsonDude Год назад
Make it out of Iridium.
@Sanatni_Sanemi
@Sanatni_Sanemi Год назад
In my internship I operated all three machines surface grinding m/c milling M/C and edm now at my job I am vmc operator ❤
@ignaciogonzalez7987
@ignaciogonzalez7987 Год назад
Le gana una galleta María jajaja, muy buen trabajo para todo el equipo
@miladinde
@miladinde 4 месяца назад
wooow god🤯🤯 very beautiful, how is it! How many errors have been reduced, there is no error at all, God
@chromatic91
@chromatic91 Год назад
My old teacher once taught me a bout tolerances and how some tolerances are so small that they only fit precisely when the room temperature is the exact correct! it's fascinating
@hnorrstrom
@hnorrstrom Год назад
Starts out super technical and scientific. Goes on to talk about thousands of an inch....
@noaika5342
@noaika5342 Год назад
I didnt understood a single thing but damn those look so satisfying.
@DeltaRift
@DeltaRift Год назад
When he said EDM machine, I remembered the scene where Spider-Man was like “why do you call it atm machine, the m stands for machine”
@miguelhimschoot2801
@miguelhimschoot2801 Год назад
Im working with a chevalier grinding machine, completely new, also cnc mill with mazak, keep up the good work ;)
@DangerDIY
@DangerDIY 7 месяцев назад
That is one expensive fidget cube. Great video and thanks for sharing.
@IamN0-1
@IamN0-1 Год назад
Man, giving the "no" nod on the fidget bricks it almost as jarring as find out Santa Claus is not real
@ApertureAce
@ApertureAce Год назад
I don't know why I thought all of those puzzle pieces were cut from the same block directly adjacent from one another. It makes much more sense that each piece is cut individually so they can link up after the cut rather than being cut already interlinking.
@ibrahimnasir4487
@ibrahimnasir4487 Год назад
And that's how you make a regular old Plumbus!!!
@biosaber585
@biosaber585 2 года назад
I want one so bad. This would be such a wonderful finger fiddle
@03chrisv
@03chrisv Год назад
Would be a very cool office desk trinket, but since it's super expensive to make no company will be making these for the mass market anytime soon.
@peth775
@peth775 Год назад
I work with 0,001mm precision, measure with 0,0001mm precision and have 0,01mm tolerance, which looks like a lot, but it's not easy if you have some difficult shapes
@jgb335
@jgb335 Год назад
“Then everyone wanna act like I’m a bully or sum!” 😂 Adam need to leave that ❄️ alone if he think there’s a single person on earth that thinks he’s a “bully”
@_justavisitor4440
@_justavisitor4440 Год назад
Why no is talking about how satisfying the whole process is?
@madisynmelson
@madisynmelson Год назад
Amazing video.
@kenzo_1172
@kenzo_1172 2 года назад
I will give my soul for this cube
@RTSRAZORBACK
@RTSRAZORBACK Год назад
Kinda triggered me that this was all filmed in portrait, as I'm watching on my PC... but I appreciate the in-depth explanation!
@diegoyotta
@diegoyotta Год назад
I wonder if the molding machines used to make LEGO pieces require this level of precision
@mediaboxentertainment
@mediaboxentertainment Год назад
ứng dụng khoa học tuyệt vời. thật ngạc nhiên
@LorienGL
@LorienGL Год назад
U shud try fikus visualcam, great software for wire edm programming!
@nigel900
@nigel900 Год назад
Fascinating! 👍🏻
@mohsinrasul8450
@mohsinrasul8450 2 года назад
U can get close results with a scroll saw but this is next level
@davidvonlewinski1176
@davidvonlewinski1176 Год назад
Crazy... As a metal worker... Crazy
@boiled_soup1095
@boiled_soup1095 2 года назад
Business will be booming if you ever decide to sell those
@NotSoSlimBrightly
@NotSoSlimBrightly Год назад
So is there still technically a gap between these 2 pieces? I was just in a discussion about whether or not a 1 inch cylinder would go through a 1 inch hole and this is the closest example
@kevinpitts22able
@kevinpitts22able Год назад
Making and selling those would be a perfect job for apprentices. Y’all are missing out lol
@anupamkumar4109
@anupamkumar4109 2 года назад
Thanks for the tutorial now I need 100k for machines to make this cube
@ZeroZiltch
@ZeroZiltch Год назад
I'd want a cube like that, just to highlight the production technology level.
@perpetualprosperity2963
@perpetualprosperity2963 Год назад
Incredible 🥲
@kmalerich
@kmalerich Год назад
Pretty amazing !! You're having too much fun !!
@Гавс-кот
@Гавс-кот Год назад
Zero tolerance is the game of sega
@illz09
@illz09 Год назад
I need this. OCD dream come true.
@khozinefendi8074
@khozinefendi8074 5 месяцев назад
kawat pemotong yang sangat saya kagumi, bahagianya seandainya aku punya
@dougbloom3672
@dougbloom3672 10 месяцев назад
Excellent.
@awaisghulamrasool-ub8hp
@awaisghulamrasool-ub8hp Год назад
❤ Amazing 😍😍 🎁
@neotim5
@neotim5 2 года назад
So instead of a 3D printer its a 3D cutter, thank you for the explaination
@jfangm
@jfangm 2 года назад
I wish the people commenting "you should sell these" actually understood how expensive these are to make.
@internationalmasterspeaker1879
Wow very nice idol
@onemorequarter1087
@onemorequarter1087 Год назад
Amazing stuff. Nice distraction from the world burning down around us🔥💉stay up to date.
@wirecutedmcnc
@wirecutedmcnc Год назад
wire cut machine very good
@tymz-r-achangin
@tymz-r-achangin Год назад
Thank you.... me and thousands of other people dont have to ask if you sell those and then we have to wonder if the uploader will even reply
@dream-_weaver4769
@dream-_weaver4769 Год назад
You should. You're missing out on a market that desires your product. If you don't, you may want to consider replacing or buying out the owner.
@BerserkeR_031
@BerserkeR_031 Год назад
1:25 Murica moment
@OneOfThoseTypes
@OneOfThoseTypes Год назад
When your nation gets search engines, you'll be able to look up the conversions.
@Cookie-Dough-Dynamo
@Cookie-Dough-Dynamo Год назад
Zirconium nitride coated endmill in steel. Neat.
@Nomola159
@Nomola159 Год назад
I always thought it was just a single cube cat up perfect
@ambujkn
@ambujkn Год назад
What kind of parts are made using this machine. And any reasons why you guys don't sell those cubes? These cubes are so cool everybody would love to have them. Well, If you guys don't sell them, then someone from China will!
@Itskindabuilt87
@Itskindabuilt87 2 года назад
“It’s not for sale” Some rich ass with too much money and not enough smarts: “6 million dollars for your tiny cube puzzle!!!”
@mr.duck1248
@mr.duck1248 Год назад
I understand why they wouldn’t sell those. It’s a lot of time and effort! Still so cool tho lol
@Andrew-ok3dp
@Andrew-ok3dp Год назад
Hi. As a UK Aerospace engineer I find this very interesting and have an ongoing project that I think this technology would be be very useful to meet my needs. How do I get in touch?
@lucletoffe
@lucletoffe 2 года назад
Huge!! WTF are your tolerances? How do you manage the gap on that example?
@GRosa250
@GRosa250 Год назад
EDM is my favorite music (Electronic Dance Music)
@avarmauk
@avarmauk Год назад
Is it possible me to mill from a single piece and still achieve this precision? Ie start with a cube and cut into the 4 puzzle pieces?
@radioace318la
@radioace318la Год назад
at an estimated cost of 15 hundred bucks a pop, there IS a market for a tiny cube. I would pay that price.
@Noobixm
@Noobixm Год назад
Am I the only one who can sometimes see a faint outline on the block in the shape of the piece?
@Big74Mike2012
@Big74Mike2012 Год назад
For the incredibly itsy bitsy price of $627 million dollars, you too can purchase the equipment needed to make a 1"x1" novelty cube!!
6 месяцев назад
Show !
@SirBlack-jv8rg
@SirBlack-jv8rg Год назад
Reee I want those puzzle blocks
@deepakgurung3853
@deepakgurung3853 2 года назад
They should sell them as toy. This product will be viral
@Jonathan-ex3sl
@Jonathan-ex3sl Год назад
The fact that they have this capability in house is so they can save 100s of thousands + on tooling costs, not to sell 1000 dollar novelty products :)
@aminemon5312
@aminemon5312 Год назад
I have operated edm. I used to work with an analog machine, and the wire reattachment is a painful work.
@stevesuy1551
@stevesuy1551 4 месяца назад
If these could be applied to motor manufacture engines or everything else that requires a gasket
@arnokosterman231
@arnokosterman231 Год назад
Cool😍
@Peperjackchese
@Peperjackchese 2 года назад
If you sold those I know I would buy one
@ZeacorZeppelin
@ZeacorZeppelin Год назад
Impressive
@Brother517
@Brother517 2 года назад
can you make a gapless rubik's cube
@markbaker3172
@markbaker3172 Год назад
They been using edm in the firearms industry for quite some time now
@bigo5699
@bigo5699 Год назад
I wanted one of the cubes then after 10 Sec of this video I'm like I probably can't afford one
@purnewberry3361
@purnewberry3361 Год назад
do you guys listen to edm dubstem whilst you are using the edm machine
@cappoisepic
@cappoisepic Год назад
the machine really said "ambatukum"
@GEEOttv
@GEEOttv 2 года назад
Missing out on this opportunity... At least make a limited amount first then see how is gonna go. Maybe make them order only or something.
@sev3nsix485
@sev3nsix485 Год назад
I want one!!
@scarlet0017
@scarlet0017 Год назад
Try marking a really precice and complicated 4 D model or 8
@keslergriffin6898
@keslergriffin6898 2 года назад
I need on of these
@rickjames5998
@rickjames5998 Год назад
what was that chocolate milk they poured in the earlier stages?
@MrSamPhoenix
@MrSamPhoenix Год назад
I’m think the question is… will you guys sell these puzzle blocks? If not you’re leaving millions on the table.
@gamer2264
@gamer2264 Год назад
Is this machine 3 or 5 dimensional??? Aka, does it have u and v axis
@glennturnbull5652
@glennturnbull5652 Год назад
This is amazing 👏
@LuDogVlogs
@LuDogVlogs Год назад
Those are easy to make with half of the machines you guys did it with
@GadgetsPick
@GadgetsPick 9 месяцев назад
WackyCompany sells it❗️
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