12v to 48v 50A ZVS Induction Heater for Melting Metals - 1800W

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In this video i will be reviewing and testing a 12v to 48v 40 Ampere ZVS circuit 1800 watt which is an induction heater so i am going to test it with my power supply that i created in my previous video and also try and melt Aluminum using the graphite crucible although the recommended current for this circuit is only 35 Ampere continuous but the circuit board can handle a maximum current of 50 Ampere.
1800W ZVS INDUCTION HEATER :
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#inductionheater #12v #zvscircuit #meltingmetals #mrelectron #metalcasting

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18 фев 2022

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Комментарии : 264

@MrElectron 2 года назад

*Join this channel to get access to perks:* ru-vid.com/show-UCWFbPzBb7dCyCWuBA-DBrMAjoin *Mr.Electron Patreon's Page* - www.patreon.com/mrelectron *Hindi Channel* - www.youtube.com/@Mr.ElectronHindi *Alternator Channel* - www.youtube.com/@mrelectron_alternator *Watsapp Channel* - whatsapp.com/channel/0029VaQmmRaFCCoWOf7huh3G 1800W ZVS INDUCTION HEATER : Coupon:BG49690e ，$59.99 LINK - bit.ly/32gHa1V My New 3D Print : Soldering Iron Stand - cults3d.com/en/3d-model/tool/portable-soldering-iron-station-stand-electronics-bench-electronic-workbench ALWAYS KEEP THE PUMP ON IF THE INDUCTION MACHINE IS ON EVEN IN THE IDLE STATE. PowerSupply Video - ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-rRMUGfqfOpU.html GIANT Rectifier Video - ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-npOUwCwj0cQ.html

@l0I0I0I0 2 года назад

What was the white water tube made of? Any idea how close to 100c the water got?

@MrElectron 2 года назад

Simple Plastic.. Also , it depends on how long you are using it for.. Its recommended to use larger water bottle which means slower heating.

@l0I0I0I0 2 года назад

@@MrElectron Thank you

@MrElectron 2 года назад

@@l0I0I0I0 not even 40 degrees.. water keeps it from melting

@l0I0I0I0 2 года назад

@@MrElectron Thank you.

@CadillacZachOffical 2 года назад

This is really cool, i used to work in a foundry where we made cast iron with huge induction furnaces, this is like a miniature version!

@billhall8745 Год назад

Ripple current in the capacitors will be high but limited by the thin connecting wires. I made an induction heater about 50 years ago. I used a water cooled triode, the work coil was 1/2 inch pipe. There was a large tank of de-ionised water that was pumped around the valve and the work coil. the power was 10KW, 10KV power supply built from a big mains transformer.. I enjoyed your video

@victoryfirst2878 Год назад

Could you tell me how efficient your unit was as compared to this unit Bill ??? Would you be able to use your first made unit to heat a house just using electricity ?? I am very interested in using this technology for home heating. Please drop you thoughts of my direction of thinking on my idea Sir. Thanks and drop a line fella.

@billhall8745 Год назад

@@victoryfirst2878 Hi, I made two. I don't know the efficiency. Would not have been so good all that time ago. Not suitable for heating a home.. My first one was for medical research. The work coil had a glass tube which went through it. Samples of lung tissue taken from people who had died from asbestos inhalation was placed in the tube. Oxygen was passed through it. The lung tissue burnt away leaving the asbestos behind so that the amount of asbestos could be seen. The second one was for a technical college. Both were very big, Had a large tank of distilled water which was pumped around the work coil and valve. To reduce the amount of electricity to heat a house you could use a ground source heat pump or an air source but not as good. Heat is taken from the ground or the air in a process similar to a freezer. In a freezer the heat is taken from the food and is given off as heat at the back. Search heat pumps for more detail.

@victoryfirst2878 Год назад

@@billhall8745 I have to thank you for the information on what and how you did the project at hand. Would you tell more of the progression with the machine that you built ? From my experience in turn key medical packaging machines machining and installation. I just love to read other person's progress of making machines. I am especially interested in the progression of very simple methods to make things happen. Thanks again Sir for you telling me about your experience with this subject matter. I look forward to hear more details

@jamesatkinsonsr Год назад

why

@victoryfirst2878 Год назад

@@jamesatkinsonsr Simple. I would like to make a heating unit for heating an enclosed space. Am thinking that just maybe this type of heating would excel in this field. One just never know when something ultra positive can occur just by asking and trying.

@devinmccloud 7 месяцев назад

Nikola Tesla made this discovery in the 1890s. His coil surrounded the room with a 30-foot diameter in-between. He was melting glass, iron, metals snapped together, and deformed.

@rosco4659 2 года назад

I've run this same induction heater at nearly 80 amps. I used a fresh water feed rather than recirculating, great video mate.

@goodtimeeric 2 года назад

I enjoyed this video, and really admire your skill. Your tools are very loud and gave me a jolt.

@dLLund 9 месяцев назад

thank you for posting. based on 20+ years experience in industrial induction heating, i suggest you rework the board & coil leads to bring the coil leads as close together as possible, w/o touching. insulate coil leads w/ 0.06" ptfe [teflon]. you want the CL-CL distance of the coil leads as close as possible, w/o touching. perhaps a small fan-cooled radiator in the coil-cooling flow ?

@jafinch78 2 года назад

Adding salt or sand or water in your tube before you bend will result in a better formed bend. Thanks for sharing!

@MrElectron 2 года назад

Thanks , i forgot about that..

@vazenimudrost449 2 года назад

Noted

@rosco4659 2 года назад

I too use the sand method, amzing results.

@JoeNathan42420 2 года назад

Is that the secret?? Thank you bro! I can never get a bend to go right

@TwinShards 2 года назад

Imo i believe water wouldn't be the best option, because it would require more heat to make the bend. Sand would leave some particles stuck in the tube and potentially break off after some time. However salt, sound like the best option. Because it would act like sand when heating the tube but you can disolve any remaining salt with water.

@salimsantoso450 2 года назад

Ini baru tayangan RU-vid provesional Cuuus pd prakteknya... Ga ky sebelah yg msh abal-abal... Kebanyakan penjelasan sedikit dalam exekusi..

@NICO-ic5lp 2 года назад

That's exactly what I was thinking when the epic video came out jajjaj great video

@frenchcreekvalley 2 года назад

What was the supply voltage when you were attempting to melt the aluminum in the graphite crucible? I suspect that the voltage had dropped 10 or more volts.

@rhiantaylor3446 2 года назад

Thanks for the video - a few comments. First the issue with the big caps is the ripple current rating which needs to be over 50a for 35a draw - none had a spec showing but bigger is usually better. Second point is that for most of the incoming sine waveform it is the caps that are providing the load current so why are the wires to the cap(s) so puny ? Lastly, though the supply volts are only 48 the high frequency ac on the coil will be several hundred V so watch where you put your fingers when it is running !

@patrickirby9825 Год назад

Thank you for your knowledge and videos.

@MichaelOfRohan 2 года назад

It helps that the entire circuit is built for you, heat sink and all.

@mimose97 Год назад

Thanks for this interesting video. I'm going to purchase the similar device but the one with a nominal power of 2500W (it has six MOSFET instead of four). Nice to see it working, I think that the big challenge is to have a good power supplier and to control temperature.of the single parts. For the moment I'll be able to work with about 30V and in that conditions I should obtain about 1500 W,. In the future I'll prepare a DIY power supply able to give the 48 volts with at least 60A in order to push the device at it maximum performance. Thanks for the video, I'll let you know the results of my tests 😀

@moking8095 3 месяца назад

For the PSU try an old welder. That should handle up to 200 amps no sweat.Regards MoK

@OkanSapmaz 3 месяца назад

How can you increase the frequency? Which parts should be replaced and what are their values?

@sluge1 Год назад

Good work. As for me I would install a radiator for cooling water

@osamagamal-hf9ri 2 года назад

how to make the voltage and temperature is high or low ?

@Mrcoverhit Год назад

Nice video what is the transformer that you have used the value of the capacitors and what line output transformer did you use

@MuhamadRidwan-pq6wk 2 года назад

can it work for low frequency inverter 🙏

@Elektronik-EXTREM 2 года назад

what is the voltage when the current is over 36A. I think that no more 40V before.

@rajakumarsingh3145 Год назад

Bhai new induction me ceramic vs glass kon better hoga Prestige ka ceramic atlus 3.0 1200watt. Vs pigeon crystal glass favorite ic 1800watt. Kon accha hoga ?

@ronysalama8888 3 месяца назад

Hello, I want to ask if I want to heat a cylinder with a diameter of 40 cm for an hour, just how many watts of heating does it consume and what are the necessary adjustments to bring it to 350 Celcius?

@creativebj2186 2 года назад

Wow 😲 it's just amazing🤩 bro

@albin8638 2 дня назад

Hello, Sir, how did you change the current frequency? Coil heater requires a lot of kHZ -> like 100kHz+ While power supply deliver in our homes is around 50-60Hz

@arsenioegoytorogiguinat2826 Год назад

Sir I just watch your video today, my question is, can I change the copper coil to a so a crusible the size is 3 inches diameyer

@joaoalmeida1072 Год назад

esta espiral de cobre pode ficar mais distante?

@sergiozeliastibi4475 Год назад

Meus parabéns pela criatividade

@SHANKAR-Nitrr Год назад

Bro I have spare coil and ceramic plate of Bajaj 1400w induction heater can I use this for cooking food

@SC.243k 2 года назад

Good job 👍💙

@balendrayadav6656 Год назад

will a sensorless motor work with a sensored esc?

@tommytt2233 3 месяца назад

Can I ask how you constructed the full wave bridge rectifier. It looks like you have 9 diodes

@supiyanto6168 2 года назад

Good video induction heater super hot

@commenter2941 2 года назад

wow, water cooled induction heater, you are genius

@user-hc2bm9bj7q 4 месяца назад

только гении китайцы а не он

@victoryfirst2878 Год назад

What is the induction heater duty cycle ??? Thanks

@zaferakhan5359 Год назад

Merhaba, ürün tam yükte şebekeden kaç watt enerji çeker?

@alext4706 2 года назад

How many volts does it produce?

@scienceguide3880 2 года назад

If voltage less than 12v ZVS can't work that cause short circuit. Also put a cooling fan to heatsink cooling diode bridge. The polarized filter capacitor for DC voltage need a resistor few K ohms connect parallel with each single cap so it can charge balance or the capacitor will blow up and emf cause from zvs could cause capacitors overheat make it blow

@alvaroa.m.5744 2 года назад

Funde aluminio?

@thecriticiser662 Год назад

Can we melt copper in zvs 1800 If yes then how much time it take

@TheStarforce2 День назад

What needs to be done to increase the coil diameter? For my melting purposes anything that can't melt in a container smaller than maybe 5 inch diameter isn't worth building.

@tuncaybey8763 Год назад

What about power bill? Did it affect too much of it?

@jozefnovak7750 Год назад

Super! Thank you very much!

@bhawerlalosatwal2264 Год назад

Sir I am working handicraft aluminium artical how Ican melt with the help of solar energy I have alredy setup 10Kw

@shrikrishnaashirwadgems499 Год назад

Bhai mere ko 2 kg stone ko 1700°C heat krna hai kuch bana ke de sakte ho?

@user-vm6mv8il6s 9 месяцев назад

how capacitor increased voltage?

@akhtarnadeem621 4 месяца назад

Does Any inductor has a very high voltage or current across the copper coil,is it dangerous??

@viliusstankevicius 2 года назад

Why you can not put this graphite crucible on a usual kitchen electric cooking plate, which runs on a usual 220 (or 110) V ? Or take a spiral wire from an usual 220V electric home heater and mount it round on the graphite crucible? It would be the same 1.5 - 2 KW, so would give the same temperature result.

@MrElectron 2 года назад

We don't have that here in India..

@user-hc2bm9bj7q 4 месяца назад

@@MrElectron нихрома нет?

@andreeaviciriuc5267 2 года назад

Ok felicitări

@hobby_plus Месяц назад

silicon carbide crucible use with silicon blanket which is protect heat transfer to coil, and change your water can, because cooling water going to heat after some time. You can use radiator with fan for better performance.

@pareshbhai7917 2 года назад

Kya eseme pital aur loha melt ho jataa he?

@ladjkaoz 2 года назад

if you are using batteries of 200A how can you limit current to 35A.

@user-wt2cc9my6e 2 года назад

Nice.What is the maximum temperature?

@electronicswithsaleem657 2 года назад

Very nice

@jem4054 2 года назад

Can you list the parts??

@rasgandomapas7691 2 года назад

Hello Mr.electron congratulations for the channel. What is the biggest diameter that we can use in this module, with 2 or three turns?

@dipanshudhote5671 8 месяцев назад

which mosfet used here

@anishpk6180 Год назад

could you please make a video on 12v dc induction stove working on solar panels.

@aarongoodwin4845 Месяц назад

If you use exterior tubing with wire centered in it, wouldn't you have an adjustable coil? You just need to make sure fluid can flow through the tube and over the wire! Cheers! If you try it, please let me know how it goes! It might be an interesting idea with interesting results! 🙏 Added input.... You may be able to use plastic and coil it around the wire before you insert it into the tube! That should allow for flexibility and coolant flow!

@user-ir4eq3vj1j 2 года назад

Интересно, а медь (Cu) ,и её сплавы сможет плавить этот гаджет?

@csousasousa2051 Год назад

That´s good. Thanks.

@siammoderndecor 2 года назад

Can it work continuously?

@l0I0I0I0 2 года назад

Nice!

@elektrikegitimi 2 года назад

Elinize sağlık malzeme olsa bende böyle bir video çekmek isterdim

@ragbragb3668 2 года назад

Thank you for your effort, could you make us a 1000W . sine wave inverter?

@johnruscigno5738 Год назад

This driver actually produces a perfect sine wave at the output. Very high frequency though.

@alexandrgolovschuk3935 9 месяцев назад

Что за едрунда с подключением электронасоса?

@ArifKamaruzaman 2 года назад

Good solder.

@jyotirani8232 2 года назад

great

@mathieupierremarceaupaulin5298 2 года назад

Waouhoù la mini fonderie à l'air puissante y te faut mesurer les miligaus dégagé voir te protèger d'une feuille de plomb si besoin à ces fréquences il a peu de chance de se sublimer comme sur le réacteur de chère nos billes

@NguyenBaLy 2 года назад

Nice

@mostafaessa5912 11 месяцев назад

thank you

@tr_2sc1970 Год назад

You should use thick wires not so thin as they get so hot!

@shuflee2754 Год назад

How did you buy from Bangood? Please tell me. Does it ship to India?

@mykullclips8143 6 месяцев назад

You should use a lot bigger water cooling bottle, I use a 5L tank for my 2800W induction heater and after 20-30min of use, the water inside is already boiling hot !

@MrElectron 6 месяцев назад

You are right. I made the correction just 3 days after that. I already have uploaded a video which includes that part.

@MGY_ 2 года назад

Where do you get that giant capacitor sir..

@MrElectron 2 года назад

Scrap Market.

@MGY_ 2 года назад

@@MrElectron thanks

@faisalfaixal2376 Год назад

when water goes fron bottle amd while returning tp the bottle let oit pass through a copper pipe wound above fans and then entering bottle back to water gets cooler

@rezatavan5048 8 месяцев назад

Excellent ❤❤❤

@electronicslover1120 2 года назад

Can you please send the circuit?

@awfab3517 Год назад

I havent finished my 3000 watt one but got it working, now I want a 1600kw one.

@PescatoreFocoso 4 месяца назад

you can set the max temp reach for this system?

@MrElectron 4 месяца назад

@PescatoreFocoso 4 месяца назад

@@MrElectron ok so for melt metal is not much indicater better a furnace

@AhangarRashid 2 года назад

I want to purchase this induction Owen

@user-ix2dj3gn1s Год назад

كيف يمكن الحصول على هذ اجهاز

@kennedy67951 2 года назад

Something more important would be using something like this to quick Heat Water, say in a Home. This would be far better than the Cheaply Build but very expensive Quick Water Home Heating Systems for sale today. Maybe you could do a Video that explores this Idea? Will you do it? One for the Kitchen Sink and Dishwasher. One for the Bathroom Sink and Tub. One for the Cloths Washer. I hope you take on my request. Thanks for sharing your hard earned knowledge with me. I do appreciate this very much.

@aarongoodwin4845 Месяц назад

Bro.... Please cover that capacitor! I don't want this to be your last video!

@clovisjose2087 Год назад

That's good.👏👏👏👏👏👏👏👏

@authentic4225 2 года назад

Question is will this set up melt stainless steel?

@MrElectron 2 года назад

@so4verage1g65 2 года назад

im early wassup my guy fav indian youtuber

@livestreamofarth273 2 года назад

this "mr electron" is indian

@sushilthakur94 2 года назад

Progressive 🌸

@umarfarooq6507 Год назад

Mujhe ek induction heating machine Leni h commercial use ke liye

@xelerator25 2 года назад

watching this as a german makes me cry... i just wonder that ur still alive

@grahamhall2662 6 месяцев назад

Yes I agree. a high probability of electrocution and other means of death.

@nebulous962 2 года назад

Would it be possible to use this to make an induction stove? I would like a 12-24v induction stove.🙂

@MrElectron 2 года назад

its possible but the temperature control unit is mandatory.

@nebulous962 2 года назад

@@MrElectron okay. Thanks for answering. 🙂

@x-6790 2 года назад

@@nebulous962 🙂👈👈🤣

@charley8071 2 года назад

@@x-6790 😂😂👺🤚

@ihsanens Год назад

ac ? dc? powersuply?

@mukesh00000000007 Год назад

What is the cost of this project

@vijayojha3280 2 года назад

Yah card kahan mil jaega

@user-xl6mi1py8b 2 года назад

هل يمكن صهر الحديد

@diemvlog5084 2 года назад

Video bạn rất hữu ích ,cảm ơn bạn

@setsofianyamesorto7630 Год назад

What is the name of the machine

@nalindasamarasinghe6094 2 года назад

love you

@user-og4yj4gd5w 6 месяцев назад

Схема де?

@Persanity 2 года назад

Why didn't you put the piece of mica you cut out back before you put the tape on? Just snap a bit of the top for the pipe then put it back where it came from, then tape like you did.