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Aluminum Casting with UPS Transformer - No Induction Heater 

Mr Electron
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Melting of Aluminum can easily be achieved by shorting a graphite crucible with UPS Transformers. A big enough setup can actually replace induction heaters for this job.
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5 фев 2024

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Комментарии : 114   
@MrElectron
@MrElectron 3 месяца назад
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@jozefnovak7750
@jozefnovak7750 3 месяца назад
Thank you.
@ChillCat665
@ChillCat665 3 месяца назад
His smile while doing this is priceless!
@colinkraus7139
@colinkraus7139 3 месяца назад
Wires everywhere!!!! My kind of channel!!!! Instant sub.
@MrElectron
@MrElectron 3 месяца назад
Welcome aboard ! 😀
@tyler5120
@tyler5120 День назад
@@MrElectron All aboard the Darwin Express! End destination, your very own Darwin Award. Thanks for playing.
@natanaelescalante6155
@natanaelescalante6155 25 дней назад
Deberías doblar tus videos al español. Tienes muy buen contenido pero dejamos a un lado el video cuando se nos va el tiempo en leer subtitulos. Saludos y excelente contenido.
@bernardb8045
@bernardb8045 3 месяца назад
Outstanding project! Genius in its simplicity, thank you sir
@MrElectron
@MrElectron 3 месяца назад
You are welcome. Glad you like it! 😀
@V1P3RSlab
@V1P3RSlab Месяц назад
those sharp points in the contacts, where also a big risk for arcing :D .... you get rid of them at the end of the video, but was important to highlight the problem 🙂
@MrElectron
@MrElectron Месяц назад
That was not the reason because of which i removed it. The bigger size of the contacts increased the current flow, so to reduce that current, i shortened them.
@user-rs6ql3co8h
@user-rs6ql3co8h 3 месяца назад
Замечательно! Так держать! Лайк Вам! На удачу!
@MrMoonFlame
@MrMoonFlame 3 месяца назад
I like your tile connection crucible idea, but instead of handling transformers, couldn’t you just use one of those inexpensive stick welders from Amazon and connect the high amperage output wires directly to the tile connector?
@MrElectron
@MrElectron 3 месяца назад
Thanks ! Anything that gives 4 to 7v output voltage and continuous current supply of 120A or more would do the job.
@jeffreyrood8755
@jeffreyrood8755 3 месяца назад
Nicely done.
@Cassiusisback
@Cassiusisback 8 часов назад
i would have loved to see voltage measured at transformer side and crucible side, so i can estimate the power losses.
@neroncrasso
@neroncrasso 3 месяца назад
Najveći problem su te željezne pločice koje imaju prevelik otpor i još su korodirane. Aluminij se inače bez problema topi u džezvi za kavu.
@coreyellisart6877
@coreyellisart6877 16 дней назад
You should try a saturated inductor like what they use for a welder. An old large Transformer you run your line through one side of the Transformer the higher current side and then the lower current side you run around 24 V DC on a small little potentiometer. The more DC that saturates the Transformer the less electrons can flow through which in turn creates resistance
@jeffreyyoung4104
@jeffreyyoung4104 25 дней назад
I wonder if you use two carbon rods dipped in aluminum dust which is in a ceramic crucible, if the aluminum will melt, then add borax, and refine more aluminum from the borax?
@rockmonkfuture7926
@rockmonkfuture7926 3 месяца назад
Surface tension of molten Aluminum drop ruined the casting part..😋😂
@ValeryDjondo
@ValeryDjondo 20 дней назад
Any idea to reduct surface tension on aluminum ?
@Cassiusisback
@Cassiusisback 8 часов назад
@@ValeryDjondo remove slag before casting :) and get it hot enough.
@qwertyytre9460
@qwertyytre9460 23 дня назад
Стальной тигель "N" , а УГОЛЬНЫЙ электрод "P" в центре тигеля - ВСЁ 😌
@TheAxeljones2012
@TheAxeljones2012 2 месяца назад
congratulations!!
@user-ju8fm9pf2t
@user-ju8fm9pf2t 3 месяца назад
Hello of Russia✋👋
@jozefnovak7750
@jozefnovak7750 3 месяца назад
Super! Thank you very much!
@MrElectron
@MrElectron 3 месяца назад
You are welcome 😊
@oldschoolmoto
@oldschoolmoto 3 месяца назад
great vids very informative i have a older honda 4500 watt portable gas generator it is 220 0nly no 115 or 120 receptacals is the any way to run 115 or 120 of it i dont want to fry any of my 115 tools
@MrElectron
@MrElectron 3 месяца назад
Thanks !! Sure. Get a step down transformer that can convert your 220v to 110v AC or make one yourself. It will be fun 👉 ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-gNBdHdp9v5E.htmlsi=dQiQUAYQllGuXtyP
@bob_mosavo
@bob_mosavo 3 месяца назад
Thanks 👍
@mikegLXIVMM
@mikegLXIVMM 3 месяца назад
I wanted to make a small carbon arc furnace. Maybe this is the transformer I need.
@mathieupierremarceaupaulin5298
@mathieupierremarceaupaulin5298 3 месяца назад
🙃Belle histoire du creuset graphite à l'usage de résistance🙃 La consommation électrique semble energivore connecté en direct sur les transformateurs!
@mathieupierremarceaupaulin5298
@mathieupierremarceaupaulin5298 3 месяца назад
Ajuster la fréquence à augmenter la résistance interne du graphite... Produire l'onde sinusoïdale a partir d'un aimant puissant en rotation sur un petit moteur type mini ventilateur 0.05A.... ¿"!"? L'induction 50Htz du réseau électrique à l'utilité de réchauffer l'atmosphère par effet joule et effet de peau mais peu le métal d'oú l'usage des 50Htz sur le réseau‼️‼️‼️
@Bianchi77
@Bianchi77 29 дней назад
Creative video, thanks :)
@memyselfandi6422
@memyselfandi6422 3 месяца назад
You didn't cast anything you just ended up with a big blob of aluminium.
@ChillCat665
@ChillCat665 3 месяца назад
The fun part is melting crap
@ernestwilliams3112
@ernestwilliams3112 3 месяца назад
Yep
@horsthacker9990
@horsthacker9990 Месяц назад
And it looks more like zinc or something. Aluminium is more like water when fluid and also didnt melt, if the crucible is realy red. May be i am wrong, but didnt look to me, like it's aluminum. May be an alloy that looks somehow other than what i know.. i dont know. Away from that: Try not to use a small contact gap for heating the crucible. I would think a longer gap should give a bigger resistant to more fit the voltage and heat more area, so the crucible wont be cooled so much because of the area, which isnt heated by current. I would try to connect the (first round) crucible one contact at the bottom and one at the top in a ring shape, so to make a big surface contact and also heating the hole crucible by current. I would be very curious, if that would work better... Rewireing like you said would be also an idea.. but that work :) .. I had this idea in mind for a very long time and i am so happy, you done it. just to see, if it will work and under which conditions. Go on, good work !
@davicorreiadasilva8732
@davicorreiadasilva8732 3 месяца назад
😮 posso fazer com transformador de micro ondas?
@MrElectron
@MrElectron 3 месяца назад
Sure
@logictv6667
@logictv6667 3 месяца назад
Nice content
@logictv6667
@logictv6667 Месяц назад
1:00
@nameless_bro
@nameless_bro 3 месяца назад
Make another part
@IanBrodie-bg1lu
@IanBrodie-bg1lu 3 месяца назад
Guaranteed high resistance where the copper cable meets the iron tie wire/
@pattwidale4045
@pattwidale4045 Месяц назад
It would be important to not let the smoke out of the stack of transformers.
@ozzymandius666
@ozzymandius666 3 месяца назад
Excellent! Sadly, I'm in North America, where our outlets max out at about 1800 watts.
@MrElectron
@MrElectron 3 месяца назад
Thanks 😊! Sad indeed.
@jeffschroeder4805
@jeffschroeder4805 3 месяца назад
I think that in these countries, they just make something like this and throw a wire over the transmission line running next to their house.
@anonymously241
@anonymously241 3 месяца назад
Good job Bhai 👍💯
@neoprints1325
@neoprints1325 3 месяца назад
Can we use welding transformer?
@MrElectron
@MrElectron 3 месяца назад
What is the output voltage of a welding transformer
@zsoltsebo3158
@zsoltsebo3158 2 месяца назад
24V and up to 140-160A
@user-te5kt5zl3p
@user-te5kt5zl3p Месяц назад
@@MrElectron 200A
@THEATREGOD3
@THEATREGOD3 26 дней назад
what kind of computers are you getting those CPU transformers out of
@hexagonal7708
@hexagonal7708 26 дней назад
you can also use microwave transformers which are a bit bigger
@ahmedelsayed6074
@ahmedelsayed6074 Месяц назад
انه فهمت منك الشرح اكثر من العرب وانه لا اعرف الانجليزيه
@mohdhaseeb8009
@mohdhaseeb8009 3 месяца назад
Are You Looking For Video Editor?
@MrElectron
@MrElectron 3 месяца назад
Not right now but may be after 2 or 3 months.
@mohdhaseeb8009
@mohdhaseeb8009 3 месяца назад
Okay Sir @@MrElectron
@Dazai_osamu777
@Dazai_osamu777 3 месяца назад
Where you get many ups transformers?
@MrElectron
@MrElectron 3 месяца назад
I have 15 more 😀😀😀. Planning something big a future project.
@Dazai_osamu777
@Dazai_osamu777 3 месяца назад
@@MrElectron I have only one from old 24v ups 😅 I'm trying my idea project... Ok good luck bro I'm waiting 😁
@Dazai_osamu777
@Dazai_osamu777 3 месяца назад
@@MrElectron MrElectron ,12v and 24 ups transformers are different or same? Please tell me
@Dazai_osamu777
@Dazai_osamu777 3 месяца назад
@@DonnieLuve yeah thanks for the reply😊... According to my opinion, maybe the secondary winding of the ups transformer is different between 12v and 24v ups transformer
@Dazai_osamu777
@Dazai_osamu777 3 месяца назад
@@DonnieLuve wow that sounds cool yeah... But if the transformer ferrite core or steel core , it's small and we give the same turns of copper, maybe the output will changes.. I've not study much about transformers in high school, I'll try to study more..
@THEATREGOD3
@THEATREGOD3 26 дней назад
I am very tech savvy I have all the stuff how to build this too but no way in hell am I going to do it
@robertcroft2591
@robertcroft2591 3 месяца назад
Mr Safety in his lab. No tape to cover connections? Muchba melt some rubber.!
@gnanaprakashgnanaprakash3392
@gnanaprakashgnanaprakash3392 3 месяца назад
Hai bro how to make aplasma engine
@MrElectron
@MrElectron 3 месяца назад
Plasma channel has already made some good projects on that.
@klausbrinck2137
@klausbrinck2137 28 дней назад
I liked it a lot...!!! Can I use microwave-oven-transformators for the job (without re-winding them), or are their primary/secondary-windings not matching the requirements ??? Thanks
@MrElectron
@MrElectron 28 дней назад
Thanks 😊 ! No you will have to rewind the microwave transformer and then only will it work
@klausbrinck2137
@klausbrinck2137 28 дней назад
@@MrElectron Thanks...!!!
@user-bp3hg9fu5t
@user-bp3hg9fu5t 3 месяца назад
Мне одному показалось, что этот хм... электрон ЦАМ плавил?
@norbertbenyak7125
@norbertbenyak7125 2 месяца назад
100 Ampers from this transformer??? Are you joking? This is a scrap metal not a normal 100A transformer
@Drjtherrien
@Drjtherrien 3 месяца назад
Please take care! Floor tiles do not handle the stress from uneven heat distribution. I have had plenty shatter on me due to concentrated heat. Because they are serving as the base for the crucible it could be an serious accident waiting to happen if the tile shatters, tipping the crucible and then causing the molten metal to spill.
@MrElectron
@MrElectron 3 месяца назад
Thanks for the pointer !
@estebanmurillo4431
@estebanmurillo4431 25 дней назад
👍
@G.e.o.r.g.e.H
@G.e.o.r.g.e.H 3 месяца назад
👍💪👍
@flyingdutchmanindustries5877
@flyingdutchmanindustries5877 2 месяца назад
CORRECTION: Melting aluminum with MANY transformers.
@MegaGamerGuy1701
@MegaGamerGuy1701 3 месяца назад
@9:30, looks like lead and not aluminum.
@MrElectron
@MrElectron 3 месяца назад
Its aluminum. Lead is heavy and soft
@user-te5kt5zl3p
@user-te5kt5zl3p Месяц назад
@gerarddugas6224
@gerarddugas6224 3 месяца назад
At a metal melting pot increase voltage to 480 volts ac between carbon electrodes separated and hung above pot. Fill pot with metal you wish to melt. wear welding shield and gloves. Very slowly lower electrodes toward metal in pot. Voltage on between electrodes while lowering. When arc is born, slowly back out electrodes a little. Fan suck hose above melt to outside. This is effective and proven technology. The only heat is arc. 50 amps max. Higher voltage stops wire heat up effect you are finding problematic. I saw this in operation for real. 😮😮😮 Three phase 480volts three electrodes. A Large truck alternator with diodes taken out. Feed ABC phases to ABC ELECTRODES. ONE PHASE ONE ELECTRODE. DRIVE ALTERNATOR WITH SMALL DIESEL RUNNING ON WASTE OIL FROM GASOLINE ENGINE OIL CHANGE. GOOD LUCK SON AND HAVE FUN😂
@MrElectron
@MrElectron 3 месяца назад
I'll try that. Although it seems a little dangerous because of the high voltage.Thick rubber gloves are must in that case.Thanks 😊
@teslagamingofficial543
@teslagamingofficial543 3 месяца назад
Those were lead pieces, not aluminium.
@MrElectron
@MrElectron 3 месяца назад
It's aluminum and not lead. Lead is much heavier and more soft.
@bl00dh4nd4
@bl00dh4nd4 3 месяца назад
Bro be careful casting with wet sand. Molten metal can jump really high when put in contact with cold or wet sand.
@MrElectron
@MrElectron 3 месяца назад
Thanks
@TheDixtroy
@TheDixtroy 3 месяца назад
Al molding for ants.
@levieux1137
@levieux1137 3 месяца назад
Your secondary voltage is much too high, most of the power and heat leaves through the wires and transformers. You should connect your primaries in series (2-3 each) and the secondaries in parallel. The voltage will be lower and the current essentially the same, leading to less energy wasted there.
@MrElectron
@MrElectron 3 месяца назад
I thought that too but there was another way to achieve that by adding a 2kw dimmer circuit to the primary so i did that.
@willytarreau6017
@willytarreau6017 3 месяца назад
@@MrElectron sure but it still wastes energy in the dimmer or, if it's a switching dimmer, alternantes between high current with losses and zero, then delivers less total power. With the transformers in series by 2 or 3, you'd reduce the peak voltage to what you currently observe without heating the core and primary as much. This would also allow you to add even more transformers ;-) BTW, kudos for machining the graphite to make a current conducting crucible, I love the idea!
@MrElectron
@MrElectron 3 месяца назад
Actually, what's more important is to limit the overall ouput current to 20A per transformer for which the dimmer is still necessary. I understand that by connecting the primaries in series, i can bring the output voltage down to half and even lesser output amps, but to maintain them at precise 20A , dimmer is still a necessity at the cost of some minor losses.
@willytarreau6017
@willytarreau6017 3 месяца назад
@@MrElectron yeah, makes sense. It's still possible to combine the two, though ;-)
@MrElectron
@MrElectron 3 месяца назад
Yes, it's definitely possible 😊
@jeanpierre3193
@jeanpierre3193 22 дня назад
Ce n'est pas de l'aluminium ! C'est du plomb dans le creuset, l'aluminium ne fond pas de cette façon !
@sfdxshow
@sfdxshow 3 месяца назад
xd--- plomo no aluminio
@MrElectron
@MrElectron 3 месяца назад
It's aluminum and not lead. Lead is much heavier and more soft.
@user-hw4wu4ih6p
@user-hw4wu4ih6p 3 месяца назад
🇹🇭😱😉
@wolffy3883
@wolffy3883 3 месяца назад
You burning the more expensive ups transformer so your idea is quite not good
@RoboArc
@RoboArc 20 дней назад
Induction heaters are safer, this is dangerous as all fk 😂 it does work tho.
@user-yw4fn1mf4u
@user-yw4fn1mf4u 3 месяца назад
Paneer is going to kill himself
@diesel4338
@diesel4338 Месяц назад
Take 1 microwave transformers instead
@christophercaldwell9673
@christophercaldwell9673 22 дня назад
Microwave transformer 20amps
@dorthyfletcher9750
@dorthyfletcher9750 3 месяца назад
You lie that was lead not aluminum
@MrElectron
@MrElectron 3 месяца назад
It's aluminum and not lead. Lead is much heavier and more soft.
@Walker7745
@Walker7745 3 месяца назад
Столько трансформаторов... и столь мизерный результат. Знаете, где ваша ошибка? Ваши трансформаторы дают слишком высокое напряжение и вся их мощность растрачивается на нагрев обмоток. Вы получили бы лучший результат, если бы взяли всего один трансформатор (ну, возможно два), и перемотали бы вторичную обмотку. Оставили бы три-четыре витка, но гораздо более толстым проводом. Можно было использовать тот же который был, но сложить штук по пять проводов. Вот тогда вся мощность пошла бы в тигель. И он был бы ярко красным. А еще практический совет. У кого есть столько трансформаторов от ИБП? Может быть их надо купить? Сварочный инвертор обойдется дешевле. А результат точно такой же.
@MrElectron
@MrElectron 3 месяца назад
It's all stated at the end of the video. Seems like you skipped it 07:28 & 08:10
@norbertk.1473
@norbertk.1473 2 месяца назад
Nein! 😕👎
@THEATREGOD3
@THEATREGOD3 26 дней назад
I DON'T RECOMMEND ANYONE DOING THIS
@basileias2002
@basileias2002 3 месяца назад
!!~~~
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