Here it is, my comprehensive Clutch/Flywheel replacement video. As with all of my videos they are made for inexperienced mechanics so my apologies to those who don't need all the detail. If you want to skip ahead to a particular part you can use the time stamps below. Also feel free to view in 2x speed if desired. If you have any questions about anything or need some more detail feel free to ask. Full parts list is included at the bottom of this description. 2 things I should make more clear: When separating the transmission from engine do not apply too much side-side or up-down force, also if you use my method to remove the pilot bearing, clean up the excess grease once it is removed.
1:12 - Begin the Uninstall, under body
3:03 - Remove the Prop Shaft
5:46 - Separate Shift Linkage from Shift Lever
10:31 - Remove Slave Cylinder
10:53 - Remove CPS & Wiring Harness
15:45 - DIY Anchor to help control/lower rear of transmission
17:17 - Remove Starter
17:45 - Remove Bell Housing Bolts
25:12 - Keep Track of all the Bolts
25:35 - Remove Rear Transmission Brace
26:35 - Separate Transmission from Engine
27:54 - Remove Release Bearing Assembly
29:44 - Remove Clutch & Flywheel
31:22 - Clutch Fork Assembly & Press in new Release Bearing
33:59 - Pilot Bearing - (*Clean up excess grease once removed)
36:30 - Install Flywheel
38:26 - Install Clutch Disk & Clutch Cover
42:55 - Install Clutch Fork Assembly
46:00 - Install Transmission
47:46 - Torque Bell Housing Bolts
49:25 - Connect Starter
50:54 - Install Slave Cylinder
51:37 - Install Rear Brace
52:11 - Install Shift Lever Assembly
54:42 - Test Gear Engagement for Binding
55:27 - Install Prop Shaft
Parts:
LUK DMF067 Flywheel: a.co/d/6vruB2g
LUK Clutch Set 06-072 (stamped Valeo): a.co/d/cw2Ga4j
Front Y-Pipe Exhaust Gaskets: a.co/d/cLjTylj
Rear Y-Pipe Exhaust Gasket: a.co/d/93eek1D
Tools:
Puller: www.amazon.com...
7 сен 2018