FJ gets Engine +Transmission mounted w CUSTOM adaptor

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Build Episode #3 for the next generation Barra powered FJ45/80.
In this video put a ZF 8 speed behind a Barra before putting in into the modified 45/80 chassis. We cover:
- Making a custom Bell housing adaptor
- Advantages of the ZF 8 speed
- Why we are using a Barra on this build
- Modifications done to the Barra to make it 500kw
- Fusion fab Patrol-ZF8 adaptor install
- Making custom heavy duty engine mounts for a Barra
- Making a custom cross member for ZF 8 speed
Build Intro Video: • Our most AMBITIOUS Bui...
Build Video #1: • FJ gets WILD SUSPENSIO...
Build Video #2: • FJ gets CUSTOM Dash, F...
LCS website: www.lcs4x4.com.au
Fusion Fab: www.fusionfabindustries.com.au/
8speed: www.8speed.au/
Designed and Built
Workshirt: designedandbuilt.com.au/produ...
Merchandise: designedandbuilt.com.au/shop/
Website: designedandbuilt.com.au/
Instagram: @designedandbuiltofficial
LCS Services
Cad services: designedandbuilt.com.au/produ...
4x4 Accessories: www.lcs4x4.com.au
Plasma Cutting: lcs4x4.com.au/plasma-cutting/
Channel Sponsors:
- Kincrome
-Goodyear
- barratheworld.com
- Raceworks
- www.lcs4x4.com.au
0:00 Introduction
1:26 3D Scanning a Barra
2:56 ZF8 speed vs ZF 6 speed
3:18 Gear Ratio comparison
4:14 Cost of ZF8 speed
4:27 Advantages of ZF 8 speed over 6 speed
5:37 Design challenges of Bell housing adaptor
6:32 ZF6/8 length
7:13 Bell housing adaptor design
8:44 3D Print Bell housing Adaptor
10:52 Machining Billet Bellhousing adaptor
12:14 Why is a Barra so good?
13:02 What mods have we done to this Barra?
14:49 Built ZF8 speed
15:26 Turbo Lamp TCU
15:58 Fitting ZF8 speed to barra
18:04 Patrol Transfer to ZF 8 speed adaptor Installation
22:39 Mounting Barra
25:39 Making Heavy Duty Engine Mounts for Barra
27:38 Making Heavy Duty Custom Cross Member for ZF 8
31:16 Barra and ZF8 mounted

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Опубликовано:

28 май 2024

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Комментарии : 79

@rtarrant1 17 дней назад

Entertainment and education all in one video…. crushing it.

@briandp9535 16 дней назад

What an episode mate. Covered a great amount of the processes taken. Plenty of details. Kept it interesting and informative. So good.

@mcgonical 16 дней назад

Great vid, fantastic to see Aussie design, prototyping and fabrication at work.

@eddycalvert7138 17 дней назад

poetry in motion! love the work you guys do, and it's so rad to be all Australian made

@DesignedandBuilt 16 дней назад

Thanks Eddy, very proud to make it all here!

@Stannos_Adventures 12 дней назад

Awesome design and manufacture, i'll be sure to watch along on this build

@VaughanMunro-js4nr 17 дней назад

Great episode. Easy to follow along with. Showing how to make parts and why you need to design your own. I am looking forward to the next build updates.

@simonburnby1997 17 дней назад

Showing how much work and thought goes into custom vehicles love watching your designs come to life

@DesignedandBuilt 16 дней назад

Cheers Simon! heaps of work haha!

@shannonheraud_tuf253 15 дней назад

Another great video Rich, keen to see how the 8 speed drives 👌

@barragu7189 17 дней назад

Ash is fkn awesome in front of the camera. Very informative!

@darcykeddell4930 17 дней назад

Ash is such a cool bloke, awesome video. Funny how the turbo barra intake manifold looks suspiciously like the manifold used on the first ohc 4L falcon motors

@andygrimshaw9519 16 дней назад

Brilliant content. I love the level of skills you fellas have. I met Ash from Fusion fab when I was over from the Uk for a few parts for my M57n2/ 8hp into mt series 4 patrol. Another propper craftsman. I was well impressed with his workshop and his really helpful attitude definitely recommend.

@claudio767 13 дней назад

I saw you using a scanner and I’d like which model is this one and if is possible to give me the brand

@claudio767 13 дней назад

Sorry,# I’d like to know

@jackjames1543 16 дней назад

Love the 8hp info gearing up to do the swap in my gu Ute

@DesignedandBuilt 16 дней назад

Sounds like the move! Good luck!

@rvarsigfusson6163 14 дней назад

The 8hp is a BMW gearbox and is in many other cars like Jaguar, Range Rover and and. BUT there is an Aussi company making the RR auto-boxes much stronger then original. Which company is that?

@anbu999 17 дней назад

Thank you for informative content.

@DSteyr 17 дней назад

The moment I seen the 8 Speed AU crew auto swapping a 79 series with a BMW ZF 8HP70X grabbed a low K box for my 80 and tucked it away in the corner of the man cave for one day, The patrol trans adapter from Fusion Fab looks awesome, hope they have one for Toyota HF1/2A some day soon.

@DesignedandBuilt 16 дней назад

Good buy! Hang on to it.

@alvinlee94 16 дней назад

They already do! Check out his website

@DSteyr 14 дней назад

I should have been a little more specific, keen for a kit that is not using a spud shaft adapter. @@alvinlee94

@DSteyr 14 дней назад

Given the cash saved on the 8HP, wonder if the CFO will approve GU diffs an transfer..

@DesignedandBuilt 14 дней назад

😂😂 well your car needs diffs and a transfer anyway…. Can’t drive without them.

@TylerBeckAU 16 дней назад

I hope we see George at Ngkala Rocks one day soon with this weapon!

@BT_life2 17 дней назад

Great info. Excellent build. Geez there’s some extra cost mounting up the 8 speed tranny. It’s quite interesting though cause I got tired of refuelling my barra lol

@DesignedandBuilt 16 дней назад

One thing I should have mentioned was that we built it because of the power output of the Barra we are using. It would be much cheaper to put it behind mine with 300KW say because it wouldn't need to be built!

@Franksssss 17 дней назад

Did you have fun swimming for your parts of the plasma table. Need to add a tab to hold them 😂😂😂

@jeremiaswitt1374 11 дней назад

I liked to see the n57 engine (it’s a great engine if you fix the common issues)

@dannywallace8430 17 дней назад

Good work

@michaelnoyes4817 17 дней назад

Solid progress

@DesignedandBuilt 16 дней назад

Cheers Michael!

@claudio767 13 дней назад

Can you please tell me which scanner did you use to do this work

@shanevanwyk8776 14 дней назад

Most likely the best Toyota ever. 😇

@rvarsigfusson6163 14 дней назад

With a real FORD engine in it..... POWER house.

@SaltyBVibes 9 дней назад

So good! 🔥❤️🍿

@SHOCKcustoms 17 дней назад

Mint ep

@87xfute 17 дней назад

Great job boys, well done. Seeya Rob

@DesignedandBuilt 16 дней назад

Cheers Rob!

@vaughanscott7308 13 дней назад

Awesome mate.

@jimmyd6819 17 дней назад

Looks good ash

@fredk.2001 17 дней назад

Need a relocation adaptor for the oil filter.

@6226superhurricane 17 дней назад

the gearbox crossmember is a crossmember and should be fixed to the chassis without bushings to tie the two frame rails together solidly. the bushings should be between the gearbox and crossmember only. the only way to do it properly the way you have it now is to add an additional fixed crossmember or heavy skidplate. but if the gearbox crossmember was solid mounted a skidplate could've been attached straight to that.

@jasonswift7098 13 дней назад

10:59 that piece of 6061 aluminium sheet block 400x400x12.7mm is worth about $500 AUD

@monette44 16 дней назад

😮😊

@aaronnoyb 17 дней назад

Can I ask who is signing off the engineering for registration?? For my latest build, the engineer wants either, factory engine/trans mounts from the chassis or the engine/trans combo, he doesn't like my captive mounts, that are essentially the same as yours. Otherwise, another awesome build, that's coming from a boosted LS or 3JZ(turbo 1FZ) guy.

@barragu7189 17 дней назад

Find another engineer bro. I've had a few vehicles with Conversions done in my time and they all had different/custom mounts.

@CorzaBell 16 дней назад

Would also be interested to know, needing someone to engineer a SAS for an RC Colorado in VIC

@aaronnoyb 16 дней назад

@@barragu7189 Hence my question, whoever they use obviously, is ok with captive mounts.

@claudio767 12 дней назад

Hello guys, please, could you tell me wich SCANNER 3D did you used to scan

@scottc0510 10 дней назад

I've never undetstood how the power of ANY internal combustion engine is rated in KW... I've always understood watts relate to ELECTRICAL circuits... NOT mechanical "power." What am I missing?

@SootyDiesel81 15 дней назад

What’s the ZF8 speed out of? BMW?

@rvarsigfusson6163 14 дней назад

I do wonder witch back end pattern is on the BARRA..... is it Ford or is it something else? Did he say that the BMW 6 speed was on the engine and the 8 speed was with a different pattern and that`s why they made the aluminium ring to put the gearbox and the BARRA together.

@jaredclarkson6548 16 дней назад

Is this the exact same transmission that would be behind a Volkswagen Amarok?

@rvarsigfusson6163 14 дней назад

A good question a very good one....... I do like the Amarok ..... the only one from VW I do really like. But then this 8hp is only in the V6 diesel or?

@jaredclarkson6548 13 дней назад

I’ve previously had the bi-turbo 4cyl and now have the V6 both transmissions have probably been the best transmissions I’ve ever driven.

@aserta 17 дней назад

Huge mike peak. Split audio from video, split L and R, crush the peaks and put it back in.

@grahameroberts8109 17 дней назад

I don’t have a problem hearing.

@DesignedandBuilt 16 дней назад

Cheers mate, will have a look.

@liampoor9699 17 дней назад

Yes daddy!

@nathanway20690 15 дней назад

67mm turbo makes 1000hp?

@nordic5490 13 дней назад

Yup. The Garret G-Series G35-1050 68mm Makes >1000hp on a 4v dohc engine.

@donotwantahandle1111 17 дней назад

I was wondering why you didn't go for a 4v v8 as well then no need for adaptor?

@DesignedandBuilt 16 дней назад

Hey mate, apart from packaging and the v8 "sound" I think I6T's are better in pretty much every other aspect! Have never really considered v8's, I'm sure we will use them in the future if we have to for packaging though!

@guilt-toyracing3588 14 дней назад

you aint the first to this, it is already done in the Republic of Georgia in far east Europe.

@gregsmith3366 17 дней назад

A 80 series chassis doing more than 140km😂. Great work but I would be more for the reliability availability and replacing of standard parts Each to their own 💪

@DesignedandBuilt 16 дней назад

Hey Greg, understand you're about reliability. So are we! There will be hundreds of custom parts on this build much like BARA45, we'll make it work and make it work reliably!

@nicksrestos8505 15 дней назад

Another great video Richard. Thnx man! I found another great YT fabricator down your way (all hail the algorithm!) Khaos Designs. Not sure if you’ve heard of them. Just wanted to give them a shout out.

@adamkelly6264 17 дней назад

liked this channel better when it was you making stuff in your garage. Now it seems to be ads for companies that make stuff.

@DesignedandBuilt 17 дней назад

Hey Adam, since the beginning I’ve always worked with companies that I believe in! Unfortunately I’ve outgrown my tiny little shed space for some jobs like engine/cab mounting and heavy chassis work. While it’s all possible it takes 2-3 times longer without the plasma table and the other resources and I’m time poor. This build will be back in my shed in a few months time to finish off the back end of it. Hopefully I can afford a bigger space of my own in a few years time, saving my pennies!

@Karakaboardriders 17 дней назад

He would always cad his parts and out source them for cutting he doesn’t have the gear to do a billet ring like that. Think some of its just lessons learned and it’s also not his build to experiment on. I see you point

@aaronnoyb 17 дней назад

To each his own. A 30 minute video is probably four hours of editing alone, should he not be rewarded with dollars for time invested?? Personally, I'm happy with the related product placement/endorsement, but if he starts with the knives, VPN or established titles crap, I'm outa here.

@DesignedandBuilt 16 дней назад

@@aaronnoyb I wish it was only 4 hours editing! 32 Minute video... 1 hour per video minute. 32 hours + 8 hours for calculations and info. 40 hours for the edit alone 😁