Bore & Bush Bull Gear

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This will be a 2 part video. This first video will show the boring and machining a new bushing for a bull gear. We'll set up the gear in the Monarch lathe to bore the ID true, then machine a new bronze bushing with internal grease grooves, then press it into the gear.
Second video will show machining the new shaft that this gear rides on.
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Опубликовано:

20 июн 2022

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Комментарии : 708

@byrnejr 2 года назад

Your Dad and grandpa would be so proud of you!

@porksboy 2 года назад

Dont you love it when a repair you performed years ago come back to see you? Its been out there doing its job for decades and has finally worn our. Your repair was good. It lets me know I did a good job.

@greggminkoff6733 9 месяцев назад

I too had a One Stop Shop. Before I opened up my shop, I was a welder, a machinist and a machine shop repairman. I never refused a job. I had 1 rule. Clean your parts before you bring them to me.

@paulshouse524 2 года назад

I love seeing things like a large powerful lathe being used as a hand-powered shaper. That's real machining and a real education!

@charlesward8196 2 года назад

I screwed up the dis-assembly of a spring-loaded retraction mechanism on a sun awning and the runaway rotation stripped the teeth off of the pawl bevel gear. I mounted the gear in the chuck of my recently purchased vintage Craftsman 101/Atlas 618, turned the threading tool 90 degrees, set the compound and re-cut all of the teeth with many passes. The gods of Machinery’s Handbook smiled on me, and the 60-tooth count on the gear exactly matched the number of index holes on the main shaft gear aiding in the process.. The cost of the lathe plus shipping was less that the price of a new awning. The first of many repairs around the house that would not have been possible without the lathe.

@brucecliffe6213 2 года назад

Thanks for the video Adam. I have owned a 12X36 inch lathe for 40 odd years and while I have knocked out many jobs for the farm in that time I never really knew how to use it properly. Thanks to you, Keith Rucker and Keith Fenner I have learnt so much. It has been like going to trade school for this 76 year old. I now know a lot more than I did 10 years ago, but I still have a long way to go. Many thanks to you and your colleagues for all the tuition. It has been a very interesting journey. Kindest regards from Australia to you all.

@RickBaconsAdventures 2 года назад

Same sort of thing except for a young guy. I fixed things and made pieces with a lathe for farm type stuff since I was a little kid, Adam and Keith Fenner taught me all the knowledge which I could immediately put to use since I already was familiar with the machines. Now I am doing much fancier and better repairs and have machines of my own!

@curtlundgren6867 2 года назад

Adam, you've turned your lathe into a shaper!

@The_Gun_Room 2 года назад

Adam and joe have a great unofficial partnership, I fully belive between the two of them that could fix anything that comes into their shops. Keep up that relationship!

@freightdawg6762 2 года назад

Nice to see they wiped it down before they dropped it off

@PhantomBeatsMM 2 года назад

I study mechanical engineering and your content is almost therapeutic to me

@brianmoore1164 2 года назад

I know we have seen it before, but watching you handle a four jaw is like listening to a virtuoso play Mozart. I can see it again and again and never tire of it.

@dennissheridan1550 2 года назад

I might tick some people off but damn it folks clean your parts that you bring to guys like Adam to be repaired. They don't need to contend with your dirt before they can start the repair process. Yes I know it takes time, but would you rather pay machine shop rates or an employee that you are probably paying half as much or less to do the job!

@paulcopeland9035 2 года назад

I guess this customer prefers to pay machine shop rates! Bring it to my shop. We'll clean stuff all day if you want!

@donniedale3522 7 месяцев назад

Just watched this video, and I can totally relate to a one stop shop. I am 70 years old, got a wed/fab/machine shop in the country. Seems like people from all surrounding counties come here to get things repaired. They have learned to call, bring it, leave it, till I call. Most of them have learned, that if it is fixable, I will and they leave me alone to do that. Really like watching your videos. Im from Mt. Sterling Ky. Had welding company, Dale Welding Works LLC, until I lost my son 4 years ago, sold my trucks and stay in the shop now. If I was closer to Florida, I would visit. You and I could have long conversations.

@MrArtVendelay 2 года назад

Nice of the customer's maintenence staff to leave the cleaning to you.

@rustyshackleford928 2 года назад

Adam, I learned more in this video than in the last 10. Thank you.

@hydroy1 2 года назад

Always wondered how to cut the horizonal grooves on a lathe.

@protonhead1 2 года назад

Great video, Theres something about machining brass or bronze that so satisfying.

@courtman007 2 года назад

Adam, thanks for being realistic about these ops.

@Ddabig40mac 2 года назад

That was a neat trick for making the oil grooves!

@grntitan1 2 года назад

You are spoiling us with all the videos. Thoroughly enjoying all the variety.

@Grandpa600 2 года назад

This video took me back about sixty-five years ago, when I was an apprentice. Great video, instructive, informative, first-class machining techniques. My, how the time has flown by!

@oldenslo4141 2 года назад

I think I was a crow in my prior life, I love the shiny bobbles when the machining is done. That bronze is really something to see all spiffed up.

@ydonl 2 года назад

Me too. Brass, bronze, I like the chips as they come off with some nice light shining on it -- sparkly!

@ramanshah7627 2 года назад

Never imagined using a lathe turned off as a human-powered "shaper" - how cool! Please keep videos like these coming. They (and not the gearhead/product placement/unboxing content) are what attracted me to your channel.

@erichoff7926 2 года назад

Nice trick with the step to align with bore!

@M31glow 2 года назад

I could watch you indicate all day long, great post!

@jeffreypeters8446 2 года назад

It is such a pleasure to watch an artist work!

@billboy7390 2 года назад

So much fun to see your work. You explain the process and why so well.

@benlund3905 2 года назад

Really like these process oriented videos. Very educational.

@angelramos-2005 2 года назад

Amazing Those views of internal grooving are priceless.Thank you.

@peterhall6656 2 года назад

Adam, that is a true tour de force of technical accuracy, patience and method. Your insights are much appreciated.

@jpm1211 2 года назад

You are an amazing teacher, thanks for sharing and explaining.

@michaelmcgregor9019 2 года назад

You are a master. Love to watch your videos and your explanation of the process.

@mikecorrado4971 Год назад

This kind of work mesmerizes me! It’s fascinating to see such perfection! 👍🏼

@criminalbrewing5509 Год назад

Outstanding lessons to be learned in this episode... Thank You Brother.

@johnmolnar2957 2 года назад

Thanks for the video. always amazes me how customers bring such dirty stuff in for repair. imagine if it was returned the same way!

@throttlebottle5906 2 года назад

man that thing needed a garden hose or pressure washer first, I'd have been embarrassed sending that to any metal/machine shop like that. 😒

@willjosephson 2 года назад

It takes a true master to make something look as simple as you make this look. Thanks for sharing.

@joshclark44 2 года назад

That bushing looks absolutely beautiful finished like that! I love it!

@forthrightnight 2 года назад

Nice to see the home shop in action, looking forward to part 2.

@K-Fred 2 года назад

When I worked with gears, I was taught to never trust the bore to indicate but rather indicated the teeth with a pin that makes contact close to the diameteral pitch and indicate that in. Maybe I was doing it wrong. Love the videos and new shop progress!!!

@bdkj3e 2 года назад

That's pretty interesting, I could see how that could be an issue, maybe it's only an issue with cheaper made gears, it sure looked like it was running true, maybe if it had looked off he would have indicated it a different way.

@peterhaan9068 2 года назад

Wow, had to pat myself on my back. When you explained what you had to do, what you did instantly popped into my head. Scary!

@stratocaster1greg 2 года назад

Adam always learn by watching and listening to you. You do beautiful work. Thanks for sharing.

@stevelescom4336 2 года назад

Great video , Always something new i learn . Helps me out when i get some of the little jobs i do . Thank You !!

@cris7472 2 года назад

Beautiful work, really enjoyed it. That brass chip spray was just mesmerising.

@jlippencott1 2 года назад

First time I ever saw a lathe used as a shaper. Great stuff!

@albertcampos8533 2 года назад

Awesome work, I’ve been really looking forward to this video. Definitely learned a lot of tricks that I will be trying out myself. Thank you.

@raymondhellberg3600 2 года назад

Always a pleasure watching your skilled, dedicated and thorough work, thanks for sharing! Greetings from Norway.

@shaneroper5470 2 года назад

Smooth operator you are Adam. Visualization of experience. Well done!

@darrendean21 2 года назад

Enjoyed this, thanks Adam it's nice to see you doing jobs like this.

@ghl3488 2 года назад

Proper bit of machine shop work there Adam, thanks very much

@peterparsons3297 2 года назад

never to old to learn and pick up tips, a couple of thou off the start of the bushing to help alignment.... cheers mate

@hardware1197 2 года назад

I can't stop watching these. Just awesome. This some of the most rewarding and important work that a person can do.

@tomnekuda3818 Год назад

I watch you work every single chance I get.......although I've done very little on a lathe, I could stand and observe all day. Thanks, Tom P.S. I is SO RELAXING!!

@Rockstar22ize 2 года назад

I have loved watching your videos, I’ve been at a machine shop for 6 months now and I’ve learned so much between your videos and my boss

@bruceanderson9461 2 года назад

Great to see a machining video. Like the expanding mandrels! 👍

@tiposxdiesel 2 года назад

vintage abom quality engineering- really good viewing thanks Adam

@marianotombetta4149 2 года назад

talented machinist, talented content creator... thanks for the countless hours of entertainment

@floridaflywheelersantiquee7578 2 года назад

Clean up is the worst part good job thanks for sharing

@Garth2011 2 года назад

Nice planning and machine work. Thanks for the share.

@francisschweitzer8431 2 года назад

Always love the look of property machined Bronze

@angelramos-2005 2 года назад

Lots of nice detail work.Thank you.

@chetjantz9855 2 года назад

As always another great video! Thanks Adam.

@jeffo881 2 года назад

"I have enjoyed following along with this one" thanks for sharing.

@frfrpr 2 года назад

Definitely enjoyed the video. Top notch filming.

@gavendb 2 года назад

this is the kind of real world repair i like to see. we do similar stuff in our maintenance shop.

@1clnsdime1 2 года назад

U actually make me forget how bad I hated being a machinist lol. You have a gift and make it look easy. I'm glad I have the ability and even more glad I dont have to do use it much any more. Love the vids!

@stumccabe 2 года назад

Very satisfying - thanks.

@jdmccorful 2 года назад

Good work! Enjoyed watching, thanks.

@russelljohnson6243 Год назад

Lathe - Broach! I am no machinist but I love the way a great machinist can get more out of their equipment!

@tireslayer75 2 года назад

Love the expandable mandrel. Gotta get one. Thanks for the info on CRC. Right down the road from my work at Coca Cola Robertsdale. And as always, another flawless job. Thanks for sharing.

@davidgibson5756 2 года назад

Great video and audio of the shaper work on the lathe. Well worth the effort.

@davidmarkwort9711 2 года назад

I worked in a textile mill, we used to rebush using cast iron as well as bronze, we also turned the casting so that we had a surface to use, 3 jaw chuck, instead of the 4 jaw. Made things easier for repair work.

@g40will 2 года назад

Really enjoyed that one Adam. Thanks as always for sharing your skills.

@gregmarchegiani6656 2 года назад

First time that I see some kind of “broaching” done on a lathe! Fascinating even after all these years Adam

@stephenmeeks684 5 месяцев назад

Great techniques. Good work. Linen gear bushing.

@mariovergara727 2 года назад

What a beautiful work!

@Airman.. Год назад

Beautiful machining

@charlescoleman8139 2 года назад

That was excellent work very informative and a joy to watch. Thank you

@afd33 2 года назад

We do similar bushings, different material. The OD and ID are on the lathes of course, but then we move it to a Haas UMC to do the grease grooves. Never thought of how it would be done on a manual machine. Cool stuff, thanks for sharing!

@BruceBoschek 2 года назад

I'm glad to see that you took the job in spite of the part being so dirty. So many people are arrogant and mean-spirited. That expanding mandrel is really clever. Thanks much for another enjoyable and educational video.

@MotherAlgorithm 2 года назад

So many people are entitled

@billsales7237 2 года назад

One piece of beautiful work enjoy the video

@Hey_Its_That_Guy 2 года назад

I've learned so much from you, Adam. Thank you!

@chrismononen663 2 года назад

Yet another enjoyable video. thanks Adam.

@davidevans8826 2 года назад

I watch a lot of your videos and this has to be the most informative and interesting ,how you work with the brass and measuring it all excellent work !Adam awesome 👍

@badxxxmonkey5541 2 года назад

Always such beautiful work.

@aarongrabowski3775 2 года назад

You do such great work Adam.

@Marcywm42 2 года назад

Excellent as always.

@loydsa 2 года назад

Adam as always with your work that is a thing of beauty. Great video work as well. Best Regards to you both Sarah

@tomnekuda3818 2 года назад

Ever since I was a kid I loved to watch welding and machining......dunno why I didn't go and apprentice somewhere. My Dad was good at both and was a farrier as well. I enjoyed every kind of welding there was but in particular I loved watching him weld with a forge. A friend of mine used to machine parts for my Husqvarna dirt bike when I could not get parts in time for a race. We traded work for work and his machining fit better than the original.......he was an Ace with his lathe. I'm an old guy now and I enjoy watching your uploads just as much.....thanks!

@Zerostar369 2 года назад

That final shot of you pressing it in was very cool. Nice work.

@yambo59 2 года назад

Excellent work as usual Adam-!

@maximummarklee 2 года назад

Nice, Adam. Knowing how much you love your shapers, I was absolutely sure that I was about to see you use one on that piece of bronze - which I have never seen done before on an inside diameter like that. Actually I never even knew a shaper existed until watching you a couple years ago. Thanks for expanding my own accumulation of knowledge … again.

@73DiamondReo 2 года назад

thats the way i did the grease grooves for the sheaves on my Insley front shovel. i learned a lot about machining when i was rebuilding the boom on it