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Building a Set of Dining Chairs 

AlabamaWoodworker
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In early 2019, I started building a set of Arts & Crafts style dining chairs. The process was an exercise in maximizing efficiency and developing methods of repeatable production in a small shop setting.
The set consisted of two arm chairs and four side chairs and made from premium Pennsylvania Cherry. All of the mortise and tenon joinery was done using the PantoRouter. The exposed through mortise and tenons are wedged with Walnut accents and pillowed to a smooth polish. The crest rail and back rail both have a slight curve matching curve, and the back splats have a serpentine curve for lumber support.
A huge thanks to Michael Colca, a furniture maker based out of Austin, TX , for allowing me to make a replica of his chair; and to Philip Morley for mentoring me through many of the jig making processes.

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21 май 2020

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Комментарии : 241   
@JayBates
@JayBates 4 года назад
This video was a long time coming. I really enjoyed seeing the progress on Instagram. It's nice to see it all here in this video. Great craftsmanship, documentation and presentation, Huy.
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you, Jay! I appreciate the feedback.
@bryangreifinger8356
@bryangreifinger8356 4 года назад
Thanks for the headsup on this channel Jay ! Well worth the watch !!!
@micdiva
@micdiva 20 дней назад
Those are amazing. That was a ton of work but when it's all finish the end results is awesome. Great job
@tfmrotek
@tfmrotek 4 года назад
Not only is your craftsmanship top notch, but this video is is wonderfully shot and edited. I really appreciate that you clearly and succinctly explain how you are doing something. I will be watching all you videos henceforth!
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you! I appreciate the compliments.
@genewhitesides2722
@genewhitesides2722 7 месяцев назад
A pure pleasure to both watch and learn from. Great work and work ethic. New subscriber here.
@fredg451
@fredg451 4 года назад
Fantastic build, love the craftsmanship and attention to detail.
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you for watching!
@howardaappel194
@howardaappel194 4 года назад
Very very nicely done.
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you
@HolisticHealthEducation
@HolisticHealthEducation 4 года назад
Very nicely done!
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you!
@barryirby8609
@barryirby8609 4 года назад
Wow! Learned a lot. May have to get a Pantorouter.
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
It was integral to me producing these chairs.
@j1ones11282
@j1ones11282 4 года назад
Must say your use of jigs is amazing... definitely saw multiple tips I hope to remember in the future when building...Thanks!
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you!
@macsheldon
@macsheldon 4 года назад
It's such a pleasure to watch you work and an honor that you use the PantoRouter for your projects. Your use of jigs and repeatable setups on your tools is genius and your videography and voice-over is impeccable. Thank you so much for the time you take to make and share your videos. You are an inspiration to all who enjoy woodworking!
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you, Mac! You guys helped me a ton with understanding how to use the machine to its capacity. It was worth the investment.
@marciobatista6952
@marciobatista6952 6 месяцев назад
Eu como aprendiz fico contente em ver as explicações dos profissionais em marcenaria, repassando suas dicas e habilidades! Só gratidão! 😂
@rlamb007
@rlamb007 4 года назад
Watched it and all I can say is WOW! You make it look easy. Your use of the concave jig on the bandsaw to make the curves was genius. I have never seen that technique before. You have obtain such a high level of expertise. Thanks for sharing - I know the video and chairs represent a lot of work. It has definitely provided tons of information and inspiration for us all.
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you for the kind words. Thank you for watching.
@craigjohnston5678
@craigjohnston5678 3 месяца назад
Nicely done. Loved it.
@samrix5793
@samrix5793 4 года назад
That is some lovely work
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you! Thanks for watching!
@samrix5793
@samrix5793 4 года назад
@@AlabamaWoodworker just going through some of your other videos with great admiration
@thom71
@thom71 2 года назад
That was an amazing build.
@4n2earth22
@4n2earth22 2 года назад
VERY good. 21st century craftsmanship.
@James-lo5ne
@James-lo5ne 4 года назад
Gosh the pantorouter is so amazing. I've looked at one a few hundred times and every time I back out.
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
It's a joinery system to really think hard about. I'm constantly finding out new ways of using the machine.
@GlassImpressions
@GlassImpressions 4 года назад
I really enjoyed this video. I had a cold beer and just sat back and relaxed. I especially loved the methodical approach... and jigs. Loved the jigs!
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Wow! Sat back with a cold beer? Very much appreciate you watching!
@tjkoker
@tjkoker 4 года назад
Well done. Not exactly a DIY video for us makers, but great work just the same. Thank you for the video. Great craftsmanship. Cheers!
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Definitely not a DIY project. This was a commissioned set of chairs that took 6 months to complete. There are many levels and types of makers. Personally, I consider myself on the lower end of furniture makers, given what I'm seeing from other seasoned furniture makers with similar setups.
@matthewbyington2418
@matthewbyington2418 4 года назад
Absolutely fantastic job. It was a pleasure to watch!! You are very skilled.
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you! I appreciate the compliment.
@makermark67
@makermark67 4 года назад
Very nice work.
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you
@frankparsley1913
@frankparsley1913 4 месяца назад
Great video and process!
@suesellers2975
@suesellers2975 4 года назад
Wow. Just wow. My daddy was a cabinet maker practically all his adult life and I spent many hours working for and with him doing various things. Woodworking has come a long, long way. Very impressive. Your craftsmanship is exquisite.
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you! I'm sure much has changed since. Thanks for watching.
@ronmcdavid7084
@ronmcdavid7084 4 года назад
Super enjoyable video. Your fixturing was especially enjoyable. I am retired from the furniture manufacturing business. When you are making hundreds of chairs at a time good fixtures are a absolute must. We used to get by the tear out problem on up hill cuts by using two shapers set up side by side with one running reverse rotation. Glad I happened upon your channel and will be a regular viewer.
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
I'm very happy you.i appreciate the jigs and fixtures. They were very neccessary.
@geraldstone8396
@geraldstone8396 2 года назад
Best chair I've ever seen. Beautiful.
@dncrishon
@dncrishon 4 года назад
So glad you started posting videos again. Amazing work, Huy. You're a great teacher.
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you, Dan! It's something I've been working on.
@GROCKEFELLERBARRINGTONIV
@GROCKEFELLERBARRINGTONIV 4 года назад
I really enjoy your videos. Thank you for sharing. I think they're the best woodworking videos on RU-vid.
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you for your kind words!
@BobRozaieskiFineWoodworking
@BobRozaieskiFineWoodworking 4 года назад
Very nicely done Huy!
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you, Bob! Means a lot coming from you.
@danielgregory9564
@danielgregory9564 4 года назад
Beautiful work. Very simple details. Very elegant.
@watcher9132
@watcher9132 4 года назад
Nice work. The cherry will age beautifully.
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Definitely! They're already starting to darken beautifully.
@kevinthomas8991
@kevinthomas8991 2 года назад
I've been following you on Instagram for a couple of years and just found your RU-vid channel. Nice work. I enjoyed this video.
@DjmMik
@DjmMik 8 месяцев назад
Those chairs came out fantastic. Great job!!
@peterbonifacio3288
@peterbonifacio3288 2 года назад
Great video and work!
@TR-yn5tb
@TR-yn5tb 4 года назад
Outstanding video. Really enjoyed watching and learning. You’ve got a terrific approach and I appreciate your craftsmanship. Thank you.
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you for watching!
@jawhite531
@jawhite531 4 года назад
This is by far My Favorite woodworking video ever. I have to say I have gotten burn out a bit on wood working and woodworking video but your video is crazy awesome. I love the calm voice over and felt the information was very informative and spot on. The use of all your tools and machinery felt like it could be used as a demo or why you would want to buy the particular machine and has reinvigorated my spirit for woodworking crazy as that sounds. Keep the great videos much appreciated
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
I'm really happy this offered you some inspiration and vigor. Thank you for watching!
@SamsWoodCreations
@SamsWoodCreations 4 года назад
This is one of the best videos ive seen for making chairs....awesome
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you very much!
@ocelliwoodworks7272
@ocelliwoodworks7272 4 года назад
An absolutely amazing project. Your craftsmanship and attention to detail is of the highest level.
@odiesclips7621
@odiesclips7621 2 года назад
Absolutely incredible craftsmanship! Not to mention a top quality video production. Thank you.
@LisaWilcox
@LisaWilcox 4 года назад
Wow, such detail! Thank you for sharing your process!
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you for watching!
@Gazfixify
@Gazfixify 4 года назад
I must have said "WOW that's such a cool method/Jig"at least 5 times. Fantastic build, and great videography again ! Thanks for taking the time to film and share with us.
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you! That's what I was hoping for. The point of the video was to convey information, so I'm happy you gained some insight.
@joshp7469
@joshp7469 3 года назад
Nice Shop man, and very good video
@larryallbritton9168
@larryallbritton9168 4 года назад
You have incredible skills and they show admirably in the resulting chairs. Just gorgeous work.
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you! I've definitely learned a lot through this process.
@edadan
@edadan Год назад
Absolutely amazing craftsmanship! Very inspiring!
@deanslegos1990
@deanslegos1990 4 года назад
not trying to brag but, I fixed a kitchen drawer once.
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
😂
@kidsythe
@kidsythe 7 месяцев назад
nice
@brewbuilds
@brewbuilds 4 года назад
Awesome job Huy! the amount of planning and prep work you did really shows, and on top of that you produced a top notch video of it! I always enjoy watching your videos. Thanks for sharing!
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you for watching
@brewbuilds
@brewbuilds 4 года назад
AlabamaWoodworker you bet man!
@GuysShop
@GuysShop 4 года назад
Really fantastic work Huy! Shows how a good solid plan, jiggery, and a highly skilled craftsman can produce such a fine product. I'm sure your client was very happy, I know I would be!
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thanks, Guy! Means a lot coming from you.
@saliyalokeshwara7055
@saliyalokeshwara7055 Год назад
Dude it’s been a long time since I’ve seen a woodworking video that’s filled with so many tips and tricks. Absolutely enjoyed it and worth the watch. And the chairs look beautiful
@James-lo5ne
@James-lo5ne 4 года назад
That leg indent was a nice touch. I think that made it my favorite chair build i've seen this year.
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you! It's a detail I'm really happy I added.
@mysticvalleywoodworks2777
@mysticvalleywoodworks2777 4 года назад
Beautiful. Good use of jigs to help simplifying the process.
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you! It was the only I could effectively reproduce these chairs.
@ApexWoodworks
@ApexWoodworks 4 года назад
Very impressive build, Huy and a great example showing the planning and concentrated work that goes into the crafting of such a complex piece. Your design, with the cloud lifts and proud tenons was quite exciting. Congratulations, all around.
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you! It definitely took a lot of planning but worth the effort to get consistency.
@danielkirkhart
@danielkirkhart 4 года назад
Great to see your videos again!! Always appreciated the thorough presentation.
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you!
@cbrSpeedster1
@cbrSpeedster1 2 года назад
I really enjoyed the video. Your craftsmanship is well above my pay grade. Kudos my friend... I wish people would watch your videos and actually learn something about woodworking. You deserve much more recognition for your efforts.
@bryangreifinger8356
@bryangreifinger8356 4 года назад
Wow......You are one organized builder ! I just subscribed !! Thanks so much for sharing !!
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you!
@accountshanahan
@accountshanahan 4 года назад
Top quality work, chairs are arguably the most difficult thing to master in woodworking and you have created a really repeatable process here. I love some of the small details like the little scallops at the foot of the legs and the proud walnut screw plugs. I'd love to try a project like this, I more or less have the setup to achieve it but don't know if I have the time to put into it. First time on your channel, most definitely subscribed. The thing I like most about your video style is the pace of the video, many channels would get a 5 or 6 part series out of this and I just loose interest in those. This is direct and to the point which I really like. Top man!
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Chairs are definitely a challenge. Thank you for watching!
@benchtopwoodworks
@benchtopwoodworks 4 года назад
Gorgeous design man. Love the attention to detail and batch flow of your processes.
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you! Admittedly, it took a while to figure out the best way to batch out each process. All new territory for me but I'm very fortunate to get the opportunity to learn all of this while building for a client.
@spencerturner3846
@spencerturner3846 4 года назад
Excellent work! Loved the detail with the wedges.
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you for watching!
@christopherhachet8204
@christopherhachet8204 4 года назад
Intensive craftsmanship
@drewfoxworthy1057
@drewfoxworthy1057 4 года назад
Fabulous build!
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you!
@WhiteLabWorkshop
@WhiteLabWorkshop 4 года назад
This was just awesome to watch! Amazing craftsmanship and you did a an excellent job of showing and explaining the process.
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you! I'm happy you feel as though the material was expressed clearly.
@mattbowers5342
@mattbowers5342 4 года назад
Awesome jig inspiration and gorgeous build. This vid earned you a new sub!
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you for watching!
@Wood_Slice
@Wood_Slice 4 года назад
About time, lol. Ever since I watched the short video have been anxiously waiting for the full video and here we are. Superb work.
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Yeah, I know, I've been sitting on this footage. But I'm determined to be posting a lot regularly.
@jerrywilliams4505
@jerrywilliams4505 4 года назад
Wow what a excellent piece of craftsmanship! Your use of templates is the way to go. I have a work in progress which are Stickley side chairs and have used templates to make the various parts. Bravo!!
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
The templates were a huge help! Thank you for watching.
@acopley8705
@acopley8705 4 года назад
This was incredible to watch. I loved seeing the way you utilized all the different jigs. Great video, can’t wait for the next one!
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank thank!
@CleanCutWoodworking
@CleanCutWoodworking 4 года назад
absolutely wonderful video Huy! Those chairs came out amazing! Thanks for sharing!
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you, Brent!
@OneManBandWoodworks
@OneManBandWoodworks 4 года назад
Wow, just wow. Everything about this is brilliant you are awesome
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you much!
@sktruesdale
@sktruesdale 4 года назад
Great Job, Huy. Glad to catch another video on RU-vid.
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you for watching!
@hdwoodshop
@hdwoodshop 4 года назад
Huy. Reminded of how smart you work. This is amazing. Love your incorporating of jigs, tools, smarts. Missed seeing your stuff sir. God gave you an amazing talent. Thank u for sharing a little of it with us.
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you very much!
@ucla11
@ucla11 4 года назад
excellent craftsman....way above my pay grade :)
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you!
@dennisdickson6210
@dennisdickson6210 4 года назад
Beautiful work👍
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you!
@waynegoebel395
@waynegoebel395 3 года назад
Outstanding build... Your narration reminds me Mike Farrington at "The Boardroom"... 👍😊
@RobertVosburg
@RobertVosburg 3 года назад
GREAT video!
@danpryde5503
@danpryde5503 4 года назад
Well done mate. Always a neat job from you.
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you!
@SgtBooker44
@SgtBooker44 4 года назад
That was awesome. The chairs turned out beautiful.
@sean1hanna
@sean1hanna 4 года назад
Awesome video as usual. Glad to see you back!
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Happy to be back.
@sean1hanna
@sean1hanna 4 года назад
AlabamaWoodworker lol... I ALMOST gave up hope. 😂.
@nal13nal13
@nal13nal13 4 года назад
Amazing work, the chair looks amazing.
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you!
@snapjamwoodworks710
@snapjamwoodworks710 4 года назад
Yeah, I built a picture frame today... But this...was amazing! Awesome video and even better craftsmanship. WOW!! I'm subscribed.
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Hey, I've seen since very impressive and intricate picture frames. 👍
@snapjamwoodworks710
@snapjamwoodworks710 4 года назад
@@AlabamaWoodworker LOL! But not mine. Seriously... your chairs win the internet today.
@michelsoares562
@michelsoares562 4 года назад
Smoothly ✋ modiling here!!
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you!
@Resignandreset
@Resignandreset 4 года назад
Impressive!
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you!
@makingcrapwithscrap5701
@makingcrapwithscrap5701 4 года назад
Been following you on IG during this build. Very impressed with the jigs and planning involved in this project. Great video.
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thanks for following along and watching!
@philippebaril2293
@philippebaril2293 4 года назад
gorgeous result!! nice work.
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you!
@guadalupeibarrajr.8842
@guadalupeibarrajr.8842 2 года назад
Fantastic.
@DIYMinded
@DIYMinded 4 года назад
Great project. Love the jigs. Subbed.
@jimmartin1123
@jimmartin1123 2 года назад
Super helpful video; thank you Huy! My next project will be a set of Stickley 353 chairs and I was concerned about the strength of the leg-to-rail joints. Your though tenon and screw design of those joints is a huge improvement over a short tenon and I will implement something very similar. Also lots of helpful tips on your website.
@bryanjohnson8204
@bryanjohnson8204 4 года назад
Beautiful!!!!
@SuperKwame1
@SuperKwame1 4 года назад
Glad to see you getting some work done, I was wondering after watching your nice bench being made!
@Jeff_369
@Jeff_369 4 года назад
Huy I can't say enough good things about this video and build. I can tell you put a lot of time and effort into it. I also appreciate the effort you put into producing your videos. The videos are always in focus with great camera angles. Your voice over work is very clean with just the right amount of background sound from the shop. Nice job and Roll Tide of course! :)
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you, Jeff! Yes, it was a lot of work but it was worth the experience. Roll Tide!
@mikeamboy7292
@mikeamboy7292 4 года назад
I generally don’t leave comments. This time I have to. Very nicely done on both the video, but more important, the chairs.
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you for the comment!
@stevehubner560
@stevehubner560 4 года назад
Man that looks great fantastic looking chairs i can only imagine how long all that took you! Patience is a virtue!
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
100% It took a ton of patience. There were several days I was unmotivated. I wish there was a way to portray my instances of discouragement.
@leatherbydragonfly
@leatherbydragonfly 4 года назад
Great video Huy. You don't see chair builds on RU-vid too often. keep it up.
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you! You're right, not too many videos on making chairs on RU-vid.
@WoodworkingDaddy
@WoodworkingDaddy 4 года назад
Wow! They look great. Now you need to find a place to store all those jigs :)
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
That's the problem, storage.
@albertjans
@albertjans 2 месяца назад
Masterful 😊😊
@dilipbaumier1327
@dilipbaumier1327 4 года назад
Dear Sir, Despite the high quality work & finish of your project, what I admire the most was the ingenious use of custom built jigs to achieve such an ambitious challenge. Obviously being an engineer helps a great deal I hazard to guess. Maybe one day you could devote a video to the exclusive demonstration of jig making? Very well done. Kind regards.
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you very much for the kind remarks.
@tomwoods1725
@tomwoods1725 4 года назад
Great to see vids again
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you!
@mwrcrft
@mwrcrft 4 года назад
Awesome build
@jerrywilliams4505
@jerrywilliams4505 3 года назад
What a great design and build. U have done a excellent job. I have built some Stickley Dining chairs so I can appreciate the amount of work u did. I also have also used the Darrel Peat (G&G) recess, I t does wonders for the looks of a square leg!
@Boliodog1990
@Boliodog1990 2 года назад
Very nice
@stallionranchwoodworks
@stallionranchwoodworks 4 года назад
Awesome
@coastalcreekwoodworks8795
@coastalcreekwoodworks8795 3 года назад
I love this style of video. You take your time and it's very informative. Great job on the chairs as well, they came out beautiful. I also love your shop. Seems like it's set up for a seamless work day. Subscribed!
@teaguewhite26
@teaguewhite26 4 года назад
Dude you did awesome job, liked & subscribed!
@AlabamaWoodworker
@AlabamaWoodworker 4 года назад
Thank you very much!
@triboysmeubel
@triboysmeubel Год назад
Bang kalo kerja begini good majuterus hobi kayu 👍👍
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