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Building an Asian Pottery Kick Wheel (kerokuro or karatsu wheel) Part 1/2: the wooden spinny bit 

Paul's Garage
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today, I build a wooden kick wheel for pottery. It's based on an Asian style of wheel that seems to be popular cross culturally, but with different dimensions. Shorter and wider, it's a Korean Onggi wheel. Taller is a kerokuro, or karatsu wheel, and other names I'm not going to Google right now. this is similar-ish to the kind used by potters like Hamada, Shimaoka, and some still living like Ken Matsuzaki. point is it should be more than adequate for me. Mine is about 14" diameter, roughly 30 lbs. I can lift it, it cant be that heavy. I'm not exactly mr hercules here.
Materials: 3/4" 4'x8' sheet of marine plywood
2 3' long 1" oak dowels
1 1" steel rod , 2 flange bearings, 1" inner diameter from www.grainger.com. McMaster carr probably too.
Lots of glue and some screws
A chiropractor for when your spine breaks
links to see these in action: • Video
• Former Pottery World R...
Mailing Address:
1818 Milton Ave STE 100 #1973
Janesville, WI 53545-9998
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Music: "Quirky Dog" by Kevin MacLeod. incompetech.com
#pottery #kickwheel

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29 авг 2024

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Комментарии : 85   
@tjandraart
@tjandraart 4 года назад
Your sense of humor is so great. I've really been down the past few days of the passing of my cat. Thank you for sharing this video with such lightness it was needed.
@jimhallissey8434
@jimhallissey8434 2 года назад
I love the fact that you make your mistakes and don't try to hide them its called normality
@JointerMark
@JointerMark 5 лет назад
Thank you Paul for posting this. A pottery wheel has been in my 'to do' list for a long time. Your example here really fired (late pottery reference :-) my imagination. It's warming up here so I should be able to get back in the shop before too long.
@PaulsGarage
@PaulsGarage 5 лет назад
Do it! Pottery is surprisingly fun. Mothers day presents get a lot easier to make, too 😉
@swdweeb
@swdweeb 5 лет назад
Fun video bud. I like the idea of a foot-powered wheel. That should have enough mass to keep the spinning smooth. Good looking pots BTW!
@PaulsGarage
@PaulsGarage 5 лет назад
Thanks! Yeah I had to come up with something to do until my casting sand warms up.
@gcarson19
@gcarson19 5 лет назад
If Paul was honest with us, he would have admitted that the graph paper was left over from his glory days of Dungeons and Dragons! Perhaps all that’s left after his wife forbade his truly nerdy friends from coming over, ever... Love your projects, by the way!
@PaulsGarage
@PaulsGarage 5 лет назад
Haha not quite, I have never played D&D, I was more of a video game nerd than a tabletop game nerd
@gcarson19
@gcarson19 5 лет назад
That makes sense... sometimes I forget that I’m old and was a teenager in the 70s when D&D came out! Btw, my wife just got a new job in Kenosha, so we’ll be moving to your neck of the woods from Utah. Go pack go!
@TheHairyBeastie
@TheHairyBeastie 5 лет назад
I used to know an old "hippie" potter who used one like this, his flywheel was an old car wheel filled with concrete. He based his on the Roman version which used a cart wheel.
@askquestionstrythings
@askquestionstrythings 5 лет назад
Nice router on a board. A very Norm-ite tool. You should amazon affiliate link your "Resp-O-Rator Dust Respirator Model JR-7" in your description; bearded folks will thank you. You need to use more pecking with those Forstner bits, you need to let the chips escape, and it's easier to lift the bit then to let the chips escape as smoke.
@PaulsGarage
@PaulsGarage 5 лет назад
Good point about the forstner bit plugging up. I find they plug up less than normal bits, though
@askquestionstrythings
@askquestionstrythings 5 лет назад
@@PaulsGarage yeah the big slot on the side definitely helps speed the chip removal more than other bits. The behavior I see the the video might also be influenced by the limited torque of that menards drill.
@layneb5002
@layneb5002 4 года назад
I almost had a panic attack when you smeared the concrete-ripping glue all over the plywood with your fingers
@Nurk0m0rath
@Nurk0m0rath 2 года назад
Just a thought for later, you can insert the pole into the bottom one and slide all the others on over it ... and when additional holes open up, you can do the same with them. Just a little trick that helps keep everything aligned. Then of course anything you don't want the glue to set on must be pulled out before it dries. Or alternatively, you can glue everything up first and use an auger bit to drill the whole hole all at once.
@irmese06
@irmese06 4 года назад
"The noises scare me" .... subscribed Cool project, too
@TheSignatureK
@TheSignatureK 2 года назад
The phrase “drawing fridge” made me subscribe for some reason.
@pekkasaarinen2902
@pekkasaarinen2902 5 лет назад
Let's crowdfund some clamps for the man before he hurts himself. 😁
@PaulsGarage
@PaulsGarage 5 лет назад
Lol I have tons of clamps! The wrong kind for this, though...
@Mortifier21
@Mortifier21 2 года назад
I'm a 9.75 fingered uncle due to a router mishap. I was that kid in high school that cut off his finger in woodshop.
@marcohairdoctor
@marcohairdoctor 5 лет назад
I can’t wait to see it finished!👍🏼
@PaulsGarage
@PaulsGarage 5 лет назад
Next vid it'll be done and I try making stuff with it 👍
@nedludd8633
@nedludd8633 4 года назад
Great video. belly laughed through a lot of it . Love it , thanks !
@joetuinstra455
@joetuinstra455 5 лет назад
You know I would love to see you make a pant o dremel or a 3d copier for a dremel. Purely for selfish reasons, but I can't seem to find any videos or anything to make one myself. I've been watching you since that first king of random coal bucket mess. I'm from North Dakota and it's been a terrible winter here so I really need this. You know how this winter has been... but it's way worse here!
@PaulsGarage
@PaulsGarage 5 лет назад
Oh man north Dakota winters must be rough! I don't even have a dremel, not sure I could make a copier without one lol
@johnmccanntruth
@johnmccanntruth 5 лет назад
Great video as always! Can’t wait to see it done and working. Those pots looked amazing! Really, I am impressed. Seems like the first ones should be all wonky and crooked and collapsed.
@PaulsGarage
@PaulsGarage 5 лет назад
Thanks! The first couple pots exploded on the wheel, then I slowed it down Haha! Most of the bad ones got recycled, some of the good ones blew up during firing, only the decent ones made it all the way through. I never thought pottery would cause so many explosions...
@johnmccanntruth
@johnmccanntruth 5 лет назад
Paul's Garage yeah, you gotta work out those bubbles before forming. I remember teachers just preaching that in school, but there were always someone’s exploding and destroying others...
@PaulsGarage
@PaulsGarage 5 лет назад
I heard an alternate explanation, the bubbles trap moisture and it's the expanding steam, not the expanding air, that causes the explosion. If you leave it dry extra long and do the first firing slowly (which school settings dont always allow for) they will be OK. I havent tested that but when I leave everything sit for a week after they appear dry, they never blow up. It's when I get impatient that things go wrong
@johnmccanntruth
@johnmccanntruth 5 лет назад
Paul's Garage well that does make perfect sense, and I am sure you would know more about it. Yeah, MS/HS isn’t the place to expect high performance kiln work. Actually we were pretty lucky to have them I think. I would have done more if given the chance...
@brianscidmore330
@brianscidmore330 5 лет назад
The reason they probably didn’t line up your templet might be a bit off. Basically think about the wholes as being north east south and west. Whatever hole you decide to be north always needs to be north on every disc.
@notny411
@notny411 5 лет назад
Nice pottery!
@PaulsGarage
@PaulsGarage 5 лет назад
Thanks!
@notny411
@notny411 5 лет назад
@@PaulsGarage Love your videos! Proud to be a patreon contributor!
@PaulsGarage
@PaulsGarage 5 лет назад
Thank you very much!
@ARVash
@ARVash 5 лет назад
your lighting has gotten a LOT better! looks great!!!
@PaulsGarage
@PaulsGarage 5 лет назад
Havent changed the lights but I'm figuring out the best places to stand 👍
@ChaosPootato
@ChaosPootato 5 лет назад
That intro got me hahaha
@watahyahknow
@watahyahknow 5 лет назад
those pots look pretty nice actually , you done a pretty good job on them wat you can do is make the first circle as straight and perfect as you can the way you made the one you done now , including the center hole(s) for the center axle and the other four around it and screw / gleu that circle ontoo the next uncut panel , once thats dried use a router bit with a ball bearing on the tip of it and use the first made circle as the guide for the ballbearing to make the next , glue another panel and router gleu next panel and router etc , at a certan point you need to stop routing out the center hole for the top but the rest you can make exactly like the original doing it this way makes sure the pieces dont shift when mounting them together and you dont have to take the settingtime for the gleu in account (as you fit the panel to the one you glued it too later using the router all it needs to do is stick out enough around the circumference of the pattern disk) wonder how youre going to make the hole for the center axle with the top and bottom pieces sitting so far apart , i do think i found a mounting plate with bearing that should work well on this setup www.producon.com/sm7ovk/rhp_top.JPG to get them set on the axle so the thing kindah floats use axle collars i.ebayimg.com/images/g/~sMAAOSwqVBZZO9y/s-l300.jpg might be a good idea to set the whole thing on a podium with a stool made from a couple more layers of ply to make sure you heven enough dept for the hole so the center axle stays upright even when you kick the wheel (or weld axle on a steel plate to spread the force ) the english longbow where made from a single piece of yew (yew trees are actually toxic for humans containing taxine alkaloids) ) en.wikipedia.org/wiki/Taxus_baccata
@PaulsGarage
@PaulsGarage 5 лет назад
Thanks! I have the bearings for the center shaft, so the hole doesnt have to be that exact. I explain it a bit in the next video. Basically the top of the shaft supports some of the weight, but the bearings keep it centered and spinning free so the shaft isnt really touching the sides of the hole. That router idea is great but I was trying to get away with not buying a router bit. I almost never use this thing. I think the last time was 5 years ago. I've always wanted to make an English longbow but proper yew staves are SUPER expensive, like 50-100x the cost of other woods. No thanks! I have a bunch of staves already, no need to blow money on yew, even though yew bows look amazing
@watahyahknow
@watahyahknow 5 лет назад
@@PaulsGarage router bit sets are cheap if you know where to look and are patient in receiving it : nl.aliexpress.com/item/12-stks-Frees-Router-Bit-Set-8mm-Hout-Cutter-Carbide-Schacht-Mill-Houtbewerking-Trimmen-Graveren-Carving/32877254568.html?spm=a2g0z.search0104.3.1.1cc34d92aUFPSd&transAbTest=ae803_3&ws_ab_test=searchweb0_0%2Csearchweb201602_3_10065_10068_319_317_10696_10084_453_10083_454_10618_10304_10307_10820_10821_10301_537_536_10902_10843_10059_10884_10887_321_322_10103%2Csearchweb201603_61%2CppcSwitch_0&algo_pvid=1887d558-c06d-4d25-ab3a-51fc8e0b9ce5&algo_expid=1887d558-c06d-4d25-ab3a-51fc8e0b9ce5-0
@TenaciousLeeTV
@TenaciousLeeTV 5 лет назад
You have the same luck with Menards that I have with Home Depot lol. When I was building my wall mounted roll-up green screen I needed a specific diameter PVC pipe. Went to Home Depot, got the measurement I needed as per their labels, got home, cut the pipe and alas, the end cap clamps that go into the pipe wouldn't fit. The PVC was definitely not the diameter they said it was 🤦‍♂️
@archangel20031
@archangel20031 5 лет назад
Drill the center hole first, then bolt them all together then drill the outer holes!
@justynaprzybysz3077
@justynaprzybysz3077 5 лет назад
fantastic! thanks for sharing!
@stephen33
@stephen33 5 лет назад
0:00 I can just feel you brimming with excitement........p.s. you should add a steel plate to the bottom for weight.
@tw28st
@tw28st 5 лет назад
It's not so much the building of it.. the entertainment was brilliant thanks.
@MrWarlockFTW
@MrWarlockFTW 5 лет назад
and then he glued his fingers together...
@PaulsGarage
@PaulsGarage 5 лет назад
Not this time! Titebond is pretty sticky stuff, but CA glue is the go-to for accidentally gluing skin to stuff in my experience
@mindofmadness5593
@mindofmadness5593 5 лет назад
Are you going to post a video of you and the wife doing the scene from "Ghost"? lol
@quinntech7254
@quinntech7254 5 месяцев назад
so, I'm wondering can you make one of these out of an old riding lawnmower axil? Just wondering as I Have an old one just rusting away...
@PaulsGarage
@PaulsGarage 5 месяцев назад
it's possible, sure. Give it a shot. If you have a welder you can make anything out of anything.
@Kurokubi
@Kurokubi 5 лет назад
Is this the American skalligram?
@zioMav89
@zioMav89 4 года назад
Paul, do you suggest to make the bottom wheel larger, for bigger inertia and easyness of kicking? Or you do think that all the thing Will be unbalanced? Thank you for sharing
@PaulsGarage
@PaulsGarage 4 года назад
Many kick wheels use a larger bottom wheel, actually. No balance problems at all. The larger diameter does increase inertia (same weight farther from axis of rotation, or just more weight in general) but I dont feel more inertia is necessary. Many people prefer a lower intertia wheel, some like more. Personal preference I guess. This was just a copy basically of commonly used asian style kick wheels, I don't have experience with others, just going off what I see other use. I will say this, a well made kickwheel of this style has been used for centuries to make all kinds of work, so skill is a larger limiting factor than the wheel itself. That assumes the wheel is stable, the right size, doesnt shake etc...
@MrNlce30
@MrNlce30 5 лет назад
Great video. Fantastic project. Would a cement kick wheel not have been easier? Keep up the good work.
@PaulsGarage
@PaulsGarage 5 лет назад
Easier to get the weight, yeah, but I'm not sure I could balance it as easy. I can just shave the wood down, however. Also I want to be able to move this easy, and the wood design is lighter and more compact
@ironhead65
@ironhead65 5 лет назад
Running out of drawing fridge room... Need new door?
@PaulsGarage
@PaulsGarage 5 лет назад
Nah, new fridge 😉
@stevequate1797
@stevequate1797 2 года назад
My god did you need so many plywood discs 2 would hv been sufficient, 3 stronger rest over kill I used 1-3/4” marine plywood w/1/2 “ scrap plywood glued together, go a 3/4” galvanized pipe and a 4” galvanized screw in flange screwed 4 screws thru flange into plywood top, bottom same thickness screwed bottom to it, welded a 7/16” metal rod to a plate for floor stand slid a open bearing(only half the bearing cover) over rod bearings facing up slid the part that will spin over rod greased earring real good had to put a 12” diameter sheetmetal on bottom so it would spin smoothly wouldn’t spin good bearings to wood, hooking up a sprocket off by bicycle abd small electric motor on switch don’t like kicking this thing
@mrgreenswelding2853
@mrgreenswelding2853 5 лет назад
Try a treadmill motor and controller. Try craigs list for free treadmills.
@PaulsGarage
@PaulsGarage 5 лет назад
I considered that, the issue is driving the washing machine shaft with another motor. I can mount anything to anything, but belts and pulleys arent as easy to rig up
@askquestionstrythings
@askquestionstrythings 5 лет назад
@@PaulsGarage you could get crazy and go for a direct drive set up.
@PaulsGarage
@PaulsGarage 5 лет назад
That's true, seems a bit more involved than I want to go though. There are pro wheels that are direct drive actually. Not cheap though...
@aiboffin295
@aiboffin295 5 лет назад
It’s the same respirator that michaelcthulhu uses.
@whoeveriam0iam14222
@whoeveriam0iam14222 5 лет назад
you know it's heavy with the grunts
@RalphReagan
@RalphReagan 5 лет назад
huh, the first I saw was made out of wheel and half an axle
@TOR1HUNTER
@TOR1HUNTER 4 года назад
Did he say drawing fridge?
@PaulsGarage
@PaulsGarage 4 года назад
When you only have a fridge and a sharpie, you do what needs to be done
@TOR1HUNTER
@TOR1HUNTER 4 года назад
Paul's Garage I just wanted to know if I heard you correctly lol
@christopherj5780
@christopherj5780 4 года назад
Umm, Paul you know im your number one fan but a snorkel? A bit too OSHA minded buddy but still yes safety first all well and good though then there comes practicality. Its a possible hazard to have extra bullshit fast spinning machinery can grab on to and shake hands with kinda damage blood gore splish splash carnage thingie k cool great talk
@mulethedonkey2579
@mulethedonkey2579 3 года назад
*LIFT WITH YOUR LEGS,* I cringed at the huddled over 50 pound lift. That's why you need a chiropractor
@drewfausett5388
@drewfausett5388 5 лет назад
love all the menards jokes. b/c i have experienced them...
@PaulsGarage
@PaulsGarage 5 лет назад
Save big money... save big money... I feel like they all need to be chanting that or something
@askquestionstrythings
@askquestionstrythings 5 лет назад
Menards jokes are all now harbor freight jokes
@BioDieselEstate
@BioDieselEstate 3 года назад
Too much spurious chit-chat in your video. Which is a shame as I really wanted to see how you made an Asian kick wheel.
@73superglide62
@73superglide62 5 лет назад
Roman thing
@ColonelRPG
@ColonelRPG 5 лет назад
Stop it with the beard already, I don't want to have to move to the US.
@PaulsGarage
@PaulsGarage 5 лет назад
Nothing can stop the beard!! Seriously, my beard shaver sucks, it cant cut anything
@runachowdhury
@runachowdhury 2 года назад
কাজের চেয়ে এতো বেশি কথা কও কেন্ ? লবা 😠
@layneb5002
@layneb5002 4 года назад
I almost had a panic attack when you smeared the concrete-ripping glue all over the plywood with your fingers
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