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custom turbo merge collector fabrication. welded merge collector. collector cutting jig 

RuskiWeldFab
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NEW VERSION from 321 Stainless • What is 321 stainless?...
Fabricating my very first custom turbo merge collector. this is a trial version and testing collector cutting jig and my very first welded merge collector practice. the final version will be fitted to my race Renault Clio 172 with Garrett g25-550 turbo.
schedule 10 pipes cut at 11.5deg. this is a trial version of my DIY merge collector. the real thing will use 1-1/4 inch pipe instead. custom manifold fabrication is an art form. practice makes perfect and is the only way to get good at exhaust fabrication and custom manifolds. this is part 1 of my series of videos about making a tubular manifold for my Renault Clio 172 turbo.
Here is the link to Part 1 and 2 of the custom manifold fabrication built using this collector • building your own turb...
• DIY turbo manifold fab...
here is a collection of videos i found very very useful while building my manifold.
if you want to learn how to make merge collectors. I suggest you check them out
• Turbo Manifolds How to
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6 окт 2024

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Комментарии : 83   
@ilyakrylov4081
@ilyakrylov4081 4 года назад
If you would like to see what car this merge collector was made for and follow my crazy built, follow this link ru-vid.com/group/PLlD0kh0mRmTmFk_MNgnfo5WU7WOUdYIwk
@troycongdon
@troycongdon Год назад
Well done, the straight TIG torch is the answer to the question I could not sort out.
@RuskiWeldFab
@RuskiWeldFab Год назад
yeah very usefull!
@air_cooled_andy
@air_cooled_andy 8 месяцев назад
That jig is genius, I have the same bandsaw so I’ll be making one. Excellent work 🤩🙌
@RuskiWeldFab
@RuskiWeldFab 8 месяцев назад
very simple but effective!
@ГерманКалашников-п9и
Интересная приспособа для запиливания крестовины, я обычно парами угол запиливаю, поштучно запарно получалось. Но твое видео показало что можно и поштучно симетрично завоять, мой респект !!!
@addimetal3723
@addimetal3723 10 месяцев назад
Best video that I have seen so far, definitely will be using this method.
@Paul_Gale
@Paul_Gale 4 года назад
Awespme jig , you got skills .blown away!
@RuskiWeldFab
@RuskiWeldFab 4 года назад
Thank you! Cheers!
@damienmikkelsen6056
@damienmikkelsen6056 5 месяцев назад
Nice clamp. Simple and effective
@RuskiWeldFab
@RuskiWeldFab 5 месяцев назад
Yes, thanks
@mcqcjc8409
@mcqcjc8409 3 года назад
I made attempt to make merge from stainless. Made a template using a square section to hold pipe inside with shims and nuts welded outside to hold it with two bolts - everything welded to steel sheet and placed on mitre saw i made a straight line using angle section and divided the circumference by 4 to mark another line so the cuts would be at 45 deg. Square section has a notch at the end to see through when u spin the pipe to get 45 degree cut. Used stainless steel carbide tipped 255mm blade and the blade still wouldnt go straight over pipe radius as i wanted although it is weldable. 150mm would do the job way better with enough space to make merge Looks like band saw is the way to go and i guess not so noisy
@SamsProjectBench
@SamsProjectBench 2 года назад
This is great thank you. I will be trying this tomorrow 👍
@RuskiWeldFab
@RuskiWeldFab 2 года назад
Have fun!
@rgl_motorsports
@rgl_motorsports 2 года назад
Awesome jig idea!
@RuskiWeldFab
@RuskiWeldFab 2 года назад
Thank you! Cheers!
@faraonich1
@faraonich1 3 года назад
Достаточно просто и логично! Попробую сделать такое приспособление)) Как раз планирую коллектор варить!
@RuskiWeldFab
@RuskiWeldFab 3 года назад
все очень просто!
@faraonich1
@faraonich1 3 года назад
@@RuskiWeldFab жаль что видео без русских слов 😂
@gabedebaltz490
@gabedebaltz490 4 года назад
outstanding jig for that!
@RuskiWeldFab
@RuskiWeldFab 4 года назад
Thank you!!!
@RuskiWeldFab
@RuskiWeldFab 4 года назад
Thank you!!!
@michaelokeeffe490
@michaelokeeffe490 2 года назад
What bandsaw blades do you us? Mine go blunt really quickly when cutting sch10 stainless
@serviciosindustrialesjl862
@serviciosindustrialesjl862 4 года назад
Good morning I am a faithful follower of your account. I would like to know what is the cutting angle that you give to make a 4 to 1 collector, sorry for the inconvenience and thank you.
@RuskiWeldFab
@RuskiWeldFab 4 года назад
thank you!! its 13deg cuts
@dougleturbo1
@dougleturbo1 5 лет назад
Awesome skills!
@RuskiWeldFab
@RuskiWeldFab 4 года назад
thank you!
@johnbroadbent9034
@johnbroadbent9034 Год назад
hi I have the same lathe badged up as some other ,are you aware it has a carrage lock screw
@dzljon
@dzljon 2 года назад
Very good!
@RuskiWeldFab
@RuskiWeldFab 2 года назад
Thanks!
@jasperpaaskynen3393
@jasperpaaskynen3393 3 года назад
2.5mm thiknes? And how long that pipe piece is?
@RuskiWeldFab
@RuskiWeldFab 3 года назад
3.2mm its shedule 10 pipe. think they were 170-180mm to begin with than trimmed down
@alvarosilva5051
@alvarosilva5051 4 года назад
Hi buddy where you buy the black tool to cut the pipe in the angle
@RuskiWeldFab
@RuskiWeldFab 4 года назад
hi. i made it.
@alvarosilva5051
@alvarosilva5051 4 года назад
@@RuskiWeldFab nice bro i need 1 for me😅😅😅
@JDMCARSCIVIC
@JDMCARSCIVIC Месяц назад
What angle would you cut to make 2 into 1 collector?
@RuskiWeldFab
@RuskiWeldFab 13 дней назад
there are online calculators for that.
@JDMCARSCIVIC
@JDMCARSCIVIC 13 дней назад
@RuskiWeldFab any idea what they are called? I couldn't find any
@VKobzev
@VKobzev Год назад
перчатки от Илюхи супертига?
@junioriii3798
@junioriii3798 4 года назад
What the length of the pipe before you cut it in the band saw?
@RuskiWeldFab
@RuskiWeldFab 4 года назад
Junior III can’t remember exactly but 14-15cm
@junioriii3798
@junioriii3798 4 года назад
Thank you for answering my question?
@RuskiWeldFab
@RuskiWeldFab 4 года назад
Junior III hey anytime!
@ilikemyboost
@ilikemyboost 5 лет назад
Hi, really nice..I am trying to make my merge collector but for 5 cylinder...I have 15degree jig but that tube stays up. I am thinking about angle...72 or 108, but i dont know how much stick the jig out to saw ...can you hel me? Thanks
@ilikemyboost
@ilikemyboost 5 лет назад
@@RuskiWeldFab i am trying with plastic a few days, but still not good :/
@joelfrancisco3798
@joelfrancisco3798 5 лет назад
@@ilikemyboost I was practicing angles on PVC for my AAN last night at work and 72 is perfect. I need to create a jig as seen in this glorious video and then I'll start with mild steel, then stainless steel when I'm ready!
@ilikemyboost
@ilikemyboost 5 лет назад
@@joelfrancisco3798I am using PVC too...i already make some from PVC. My friend printed me 3D plastic model of that cutted pipe so it works but now with mild steel i have problem, that i cant get the right shape as a printed 3D model. Do you have Facebook? We can share some informations as both have Audi CQ :D
@RuskiWeldFab
@RuskiWeldFab 4 года назад
it really is all about trial and error. try around 4cm
@edygonzalez7809
@edygonzalez7809 4 года назад
What tool are you using to cut it
@RuskiWeldFab
@RuskiWeldFab 4 года назад
Metal Bench saw
@junioriii3798
@junioriii3798 4 года назад
What size is the angle iron you use?
@RuskiWeldFab
@RuskiWeldFab 4 года назад
Junior III no idea, need to measure it. Was just something I had laying around. Think it’s about 50-60mm by 20mm
@АлексейМ-в2ф
@АлексейМ-в2ф 3 года назад
Я резал отрезной пилой, может диск уводит.... зазоры остаются в центре
@RuskiWeldFab
@RuskiWeldFab 3 года назад
на 90 градусов вращал?
@ГерманКалашников-п9и
Точнее ленточной ни чем не получается, чего я только не перерробывал, да и обязательно живое полотно
@АлексейМ-в2ф
@АлексейМ-в2ф 2 года назад
@@RuskiWeldFab я разобрался в чем проблема была. Устройство прижимное было не достаточно сильное, и деталь немного проворачивало.
@yakswelding86
@yakswelding86 4 года назад
back purge though......
@RuskiWeldFab
@RuskiWeldFab 4 года назад
hey thanks for your comment. this was only a test piece. the real thing was fully back purged as well as the manifold. ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-PPk_XnpWRVs.html
@yakswelding86
@yakswelding86 4 года назад
Nice man. I like the jig you made for cutting the collector. Cheap and effective.
@eduardomarchezinfernandes6170
@eduardomarchezinfernandes6170 5 лет назад
Por favor... com quantos graus você corta o tubo?
@RuskiWeldFab
@RuskiWeldFab 4 года назад
thank you!
@elsamurai7449
@elsamurai7449 3 месяца назад
Hey man i meed that piece..
@kacejot
@kacejot 2 года назад
А почему именно 11.5?
@RuskiWeldFab
@RuskiWeldFab 2 года назад
Оптимально
@kacejot
@kacejot 2 года назад
@@RuskiWeldFab, просто такое число с точностью до десятых. Как-то считали? Если да, то как.
@giuffridaelettronica
@giuffridaelettronica 2 года назад
Hi, degree ths??
@RuskiWeldFab
@RuskiWeldFab 2 года назад
13 I think
@giuffridaelettronica
@giuffridaelettronica 2 года назад
@@RuskiWeldFab Tips 13 or more
@RuskiWeldFab
@RuskiWeldFab 2 года назад
the cut on the pipe
@eduardomarchezinfernandes6170
@eduardomarchezinfernandes6170 5 лет назад
please, can anyone tell me what is the angle of the pipe cut, because I couldn't understand the translation ...
@RuskiWeldFab
@RuskiWeldFab 5 лет назад
The jig has been set for 11.5deg. But it can vary depending on diameter of the pipe.
@TalmidMichael
@TalmidMichael 4 года назад
How did you find that angle? Can you show how to find the angles needed, whether it’s a formula or a mach-up
@kf8575
@kf8575 5 лет назад
Why weld it with pulse? Nowhere near thick enough to need it!
@kcdakrt
@kcdakrt 5 лет назад
probably for filler timing practice
@RuskiWeldFab
@RuskiWeldFab 4 года назад
thats exactly what it was. just a bit of practice.
@RuskiWeldFab
@RuskiWeldFab 4 года назад
simply practice. new machine as well. the rest was done in normal
@chrisjewson2456
@chrisjewson2456 4 года назад
do you find you don't cook your stainless as much on the pulse setting? also what was your machine settings at during the vid?
@ismailboudchich3037
@ismailboudchich3037 4 года назад
Je m'appelle Ismail Boudechiche du Maroc, je travaille dans le domaine du soudage et j'aimerais travailler dans un pays de l'Union Européenne. Merci
@RuskiWeldFab
@RuskiWeldFab 4 года назад
c'est super Ismail. malheureusement, je ne suis pas en mesure de vous aider dans cette entreprise. bonne chance!
@ГерманКалашников-п9и
А что так можно было ?
@RuskiWeldFab
@RuskiWeldFab 2 года назад
Видимо да 😂
@glaubermonteiro5150
@glaubermonteiro5150 5 лет назад
What angle of cut is the plate? have some feedback to help me.
@RuskiWeldFab
@RuskiWeldFab 4 года назад
13.5
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