designing a tiny 3 kW BLDC motor driver 

Furthermore, you also don't seem to have any gate drivers for your mosfets. That is a dangerous situation to be in, switching will create a lot of ringing, overdriving your mosfets. Easy way to kill them. Also, if you plan on using the mcpwm module, save yourself the time, use the the ledc one instead, especially if you plan on doing quasi sin control. Also, the esp32 adc is not fast enough to do back emf sensing, so you need an external comparator. Fov is also pretty much out of scope for anything above 2krpm.

Yeah, taking a second look at the mosfet package Is probably a very good idea. Thank's for sharing your experience!

I'd say, the fields and EMI will be sooner than thermals?...

Yep, that‘s my biggest concern as well. Let’s hope I can pus it as far as I like. Regarding Thermals, worst case the prototype could be watercooled…

they used to put it into oil ;-)@@365robots

It‘s Fusion 360. But this is probably the largest project I would want to do with the free version…

Why do you say that?

@@sapuseven BLDC drivers are always moments away from an electrical fire, and high power ones are expensive.