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DIY 1KZ-TE Water to Air Intercoler Set-up | Toyota Hilux 

Dingel-DIY
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As per a subscriber request I go over my water to air intercooler setup on my 1KZTE
Universal Intercooler - amzn.to/3kGvyhF
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27 июл 2020

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Комментарии : 65   
@andywillcya
@andywillcya 4 года назад
Hey great job. What details do you have if someone was to replicate this? Just pump details and intecooler specs such as pressure rating and size etc. looking to do this in my hiace as I dont have room for an air to air.
@dingeldiy
@dingeldiy 4 года назад
Hey Andy, I left a link to the kit I used in the description, any details should be there but as it was a cheapy eBay item I can't answer those questions other than: * Water to air intercooler - 1pcs Barrel style core size: 4"x8" End-to-end length: 340mm Water inlet/outlet: 19mm Air inlet/outlet: 63mm * heat exchanger - 1pcs Core size: 500 x 200 x 50 mm Water inlet/outlet: 19mm * Water pump - 1pcs 12V, 30L/minute Thanks for watching!
@tacticalant3841
@tacticalant3841 2 года назад
Hi, would love to do this to my hiace as well. Did you have success with this project on yours?
@emiliosunshinewindows2142
@emiliosunshinewindows2142 3 года назад
Cheers bro really appreciate it
@dingeldiy
@dingeldiy 3 года назад
No problem 👍
@hazzaninjabootsy
@hazzaninjabootsy 3 года назад
i reckon the system would be a bit more efficient if you just swapped the 2 hoses on the pump. that way cool water out the rad heat exchanger then goes to the overflow which also gives it time to further cool as it can hold water then through the intercooler. the pump would be creating heat in the system also
@dingeldiy
@dingeldiy 3 года назад
Too true! I'll swap it around and see if I notice anything with the EGT's and fuel use.
@ethanfleck7134
@ethanfleck7134 2 года назад
supper helpful video! nice work. The link to the kit is not working for me. Is the kit no longer available?
@dingeldiy
@dingeldiy 2 года назад
its an ebay link and they often expire sooner or later. should still be able to find the same thing on ebay if you search for a barrel style water to air intercooler. check the listing for measurements and see if you think you can make it fit!
@patrickscodellaro2047
@patrickscodellaro2047 2 года назад
great videos mate! What is your fuel economy like? Was there much improvement after the installation?
@dingeldiy
@dingeldiy 2 года назад
This combined with a brand new viscous fan hub is the best for economy. I get 11-12L per 100kms which is way better than the 14-15L per 100kms I was previously getting!
@patrickscodellaro2047
@patrickscodellaro2047 2 года назад
@@dingeldiy Yes, that's not bad! Cheers
@Twenty5forty
@Twenty5forty 2 года назад
hey mate just wondering where you wired the pump to is it on all the time as long as the car is on or is it on a switch cheers, great video
@dingeldiy
@dingeldiy 2 года назад
pump is wired to turn on when the key is in the on position
@jacquesborg2767
@jacquesborg2767 3 года назад
Great video man! There isn't much quality info on youtube when it comes to the 1KZ unfortunately. Question: Would you be able to post another link to the kit? Unfortunately the one there is is probably outdated now and the product isn't available.
@dingeldiy
@dingeldiy 3 года назад
Thanks for watching mate! Plenty more 1kz content on my channel! Feel free to check it out Here's your link! www.ebay.com.au/itm/4-x-8-Barrel-Intercooler-Kit-Water-To-Air-Supercharger-Charge-Air-Cooler-Kit-/224087276850?mkcid=16&mkevt=1&_trksid=p2349624.m46890.l49286&mkrid=705-154756-20017-0
@jacquesborg2767
@jacquesborg2767 3 года назад
@@dingeldiy Awesome mate thanks! Keep up the great content 😁🤙
@benjaminedgley6215
@benjaminedgley6215 Год назад
Hi thanks for these insightful videos! It’s about time somebody started sharing content like this about the 1KZ. As for the intercooler kit, would it be possible for you to share the specification of the individual items? EBay links keep breaking and I can see many similar ones on eBay but not quite sure of the core length you went for etc. effectively, larger is better but not quite sure how big we can go in the space envelope we have under the bonnet and in front of the main radiator. Cheers!
@thedpfteam2423
@thedpfteam2423 3 года назад
Great video bro!. How big is difference in power after installing intercooler on KZ from those with no intercooler?
@dingeldiy
@dingeldiy 3 года назад
Not much, its more of a reliability/ supporting mod. If youre looking for power in a diesel its all about increasing fuel and keeping the car from overheating. Changing boost on this engine doesnt really add much unless it gets tuned aswell.
@martinkrochta2428
@martinkrochta2428 3 года назад
Hey mate, just wondering if youve done anything to upgrade your brakes? Ive just put a brand new dual diaphragm booster on my 03 hilux, bled the brakes and it still stops like absolute shit
@dingeldiy
@dingeldiy 3 года назад
Factory brakes and braided lines is all I have, works fine for me with all my gear. First check for vacuum leaks so that your booster is getting enough vacuum. Ive had that issue before! Then check your drum cylinders work and your front brake pistons aren't seized. Also check your rear brake bias valve thingo is working and in the right spot
@RandomMiniFilms
@RandomMiniFilms 3 года назад
Hey Mate, :) I don't think you mentioned in the video, but How much did this improve your EGT's by? compared to stock?
@dingeldiy
@dingeldiy 3 года назад
I didn't have a gauge installed before I did this so I simply dont know. Sorry I cant help you on this one.
@caveyslux2786
@caveyslux2786 3 года назад
If it's any help I'm running a 1kzte no intercooler she's stock aside from the 4 core rad and my egts are around 4 to 4700 on a incline
@MarkValascun
@MarkValascun 2 года назад
I know this is an old video BUT I’m at university for mechanical engineering and completed my heat transfer subject a while ago. Believe it or not your reasoning at 4 minutes is not correct… to take the MOST heat out of a system you want to have the coldest water at the inlet where the air is the hottest.
@dingeldiy
@dingeldiy 2 года назад
I agree and have fixed this issue
@OS-ky2sl
@OS-ky2sl Год назад
Hello, can you explain this to me because my chargecooler is not efficient enough and the connection is probably inverted I think? Thanks.
@monkeymansam1169
@monkeymansam1169 3 года назад
could you please do an airbox relocation diy video?
@dingeldiy
@dingeldiy 3 года назад
If I get the opportunity I will! Unfortunately I made mine before I started making RU-vid videos. I can do an overview of what I have done but that's about it for now. My mate might do an air box for his Surf but I wouldn't hold your breath!
@guy-philippeforget3694
@guy-philippeforget3694 2 года назад
Does your mate have some vids of his surf? I've got a surf and would love to know what his done to his, lift wise, engine etc
@Danysleo180
@Danysleo180 2 года назад
hi mate, is the fuel economy improved? some numbers? thinking to do the same for my travel on my old discovery td. wondering if can help to drop fuel consumption under heavy load.
@dingeldiy
@dingeldiy 2 года назад
intercooler, snorkel and a new clutch fan hub all played a part in improving my economy. went from 425km per tank to 500
@Danysleo180
@Danysleo180 2 года назад
@@dingeldiy that's very cool! last question, did you refuel or remapp after those modification?
@Streeter_NSX
@Streeter_NSX Год назад
Where did you relocate your second battery to since you made the air box?
@dingeldiy
@dingeldiy Год назад
My car came with only one battery from factory. In this video I explained that I swapped the air box and batter locations Currently I have my after market auxiliary batteries in the canopy/tub
@SamsonDiovi-xn1ut
@SamsonDiovi-xn1ut 4 месяца назад
Hi mate I need help from you my car has problem from power supply from relay to control to pump
@dingeldiy
@dingeldiy 2 месяца назад
Hi, have you managed to fix this? Isolate each part and if nothing works, replace the wires
@timc5931
@timc5931 7 месяцев назад
Can you give more info on your custom air box? Looking to do one also.
@dingeldiy
@dingeldiy 5 месяцев назад
It's made from mild steel, 10mm perspex and random stainless steel intercooler pipe fittings. The filter is a pod filter I had spare. The battery was relocated because it was my preference to have the snorkel and induction noise on the drivers side (RHS) with the added benefit of not having the intake air crossing over the engine twice before it gets to the inlet manifold.
@timc5931
@timc5931 5 месяцев назад
@dingeldiy 👍thx for the info. I have also relocated my battery and am looking to fab up a custom air box.
@neilcowan535
@neilcowan535 Год назад
Hi thanks for you replies. I’ve found the kit you used on ebay. I notice you didn’t like the two pipes crossing over the top of the motor but moving battery and intake is a fair bit of work which I’m personally not keen on (lol) is there room to fit this kit with the standard intake pipe in place, do you think? Cheers.
@dingeldiy
@dingeldiy Год назад
Yes there will be room for sure! You will just have to work out your own way to route the pipes and locate the pump and reservoir. Don't forget you'll have to modify your grille to accommodate the heat exchanger too.
@neilcowan535
@neilcowan535 Год назад
@@dingeldiy cool. Thx for all your help…. No I won’t forget that. Very useful video. And again appreciate your replies. Cheers. :)
@dingeldiy
@dingeldiy Год назад
@@neilcowan535 no problem!
@neilcowan535
@neilcowan535 Год назад
@@dingeldiy Hey mate got another question … and I could no doubt find out elsewhere :) BUT when you replace the turbo to intake pipe ( I’ve got the kit now, but also am replacing the head) with the intercooler…. What about the electronic gizmo on the pipe … what is it and what did you do with it? Cheers
@dingeldiy
@dingeldiy Год назад
@@neilcowan535 I made up a small bracket and relocated the gizmos to somewhere else near by.
@Acxtcx
@Acxtcx 4 года назад
What size is your barrel intercooler? I have read some people in ih8mud they use 4x8 and some 4x10. And is your intercooler PWR brand or some chinese knockoff? Thanks have a great day
@dingeldiy
@dingeldiy 4 года назад
Hey mate, I left a link to the kit I used in the description, any details should be there but as it was a cheapy eBay item. Sizing as listed on ebay: * Water to air intercooler - 1pcs Barrel style core size: 4"x8" End-to-end length: 340mm Water inlet/outlet: 19mm Air inlet/outlet: 63mm * heat exchanger - 1pcs Core size: 500 x 200 x 50 mm Water inlet/outlet: 19mm * Water pump - 1pcs 12V, 30L/minute Thanks for watching!
@Acxtcx
@Acxtcx 3 года назад
Hi mate do you remember what size of hose you used in this setup? It seems you used 2x 45deg and 2x 90deg silicone hose. And what is the inmer diameter of the turbo and the intercooler. Have a nice day thanks
@hiluxsurf3937
@hiluxsurf3937 2 года назад
Do you think I could fit a 5x8 barrel under the hood hilux surf?
@Adventure_Rig
@Adventure_Rig 3 года назад
How much performance did this get you? Im thinking of this or q meth water injection kit
@dingeldiy
@dingeldiy 3 года назад
Nothing really noticible other than better temps and better fuel economy. I haven't tuned it and the fuel system is still stock
@Danysleo180
@Danysleo180 2 года назад
@@dingeldiy much better fuel consumption? thinkng to do the same on my old discovery 2 to help efficency and reduce turbolag
@jackrichardson8667
@jackrichardson8667 2 года назад
how did you do the custom flange
@dingeldiy
@dingeldiy 2 года назад
6mm mild steel, hole saw and an angle grinder. Then I welded some pipe to it and welded some beads on the end of the pipe because I don't have a bead roller.
@liampink8704
@liampink8704 11 месяцев назад
do you keep the pump running the whole time the engine is running?
@dingeldiy
@dingeldiy 8 месяцев назад
Yes, Thanks for watching!
@hiluxsurf3937
@hiluxsurf3937 2 года назад
Could a 4x9 barrel fit?
@dingeldiy
@dingeldiy 2 года назад
I dont see why not, its only an inch longer than what i have
@neilcowan535
@neilcowan535 Год назад
So no dedicated fan for this setup?
@dingeldiy
@dingeldiy Год назад
No need in my opinion. The heat exchanger utilises airflow and the existing clutch fan as it's positioned behind the front grille.
@neilcowan535
@neilcowan535 Год назад
@@dingeldiy ok thanks - I suspected that was the case I like the idea of water air for my hilux but electric fans would compromise water crossing ability…. So this setup should be ideal. :)
@user-oq6gz3pm8r
@user-oq6gz3pm8r 3 года назад
Подскажите что это такое и для чего?
@dingeldiy
@dingeldiy 2 года назад
Thanks for watching!
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