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Easy Horizontal Bandsaw Modifications - Upgrades for Jet and Harbor Freight 4x6 & 5x6 Metal Saws 

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Here are seven modifications that I made to my Jet 5x6 horizontal metal cutting bandsaw that have made it much more versatile and easier to use. There are several 4x6 bandsaws made that share very similar castings to the one in this video. If you have a saw from Harbor Freight, Northern Tool, or Grizzly, you may be able to incorporate some of these ideas into your machine as well.
Modifications Include:
1. Better stand with swivel casters
2. Longer and more usable adjustable work stop
3. Larger vice handle for quick adjustments
4. Tool-less vice adjustment
5. Hack for cutting short pieces
6. More visible angle degree markings
7. Two larger vertical position cutting tables
8. Upgraded Lenox blade.
The bandsaw blade shown is a Lenox Diemaster 2 from mscdirect.com
Bimetal, 64.5" length, 1/2" width, .025" thick, 14-18 TPI

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9 июл 2024

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Комментарии : 61   
@AerialLensVideo
@AerialLensVideo Год назад
THANK you so much! Every one of these ideas is Top Notch! I'm going to do them all. I happen to have this same JET model and it has been put away for too long due to frustrations which your ideas will 95 percent fix -- Now is the time to get it going again.
@turbomkiisupra
@turbomkiisupra Год назад
Nice Mods, and thanks for being straight to the point and explaining what they are used for.
@Jim55324
@Jim55324 7 месяцев назад
Good ideas, especially the one for cutting shorter pieces. One other idea I would use would be a syringe or dripper for cutting oil near the blade.
@freon500
@freon500 Месяц назад
Thank you.
@Tunzbig
@Tunzbig 2 года назад
I love it, im considering buying one of these and your mods just sold it for me
@CNTHINGS
@CNTHINGS Год назад
Just got a horizontal bandsaw. Great ideas!
@rlm98253
@rlm98253 2 года назад
All excellent ideas. Well done, sir.
@projectswithrich22
@projectswithrich22 2 года назад
Thanks! I really appreciate your feedback
@AutoBeta2T
@AutoBeta2T 2 года назад
Excellent ideas - I'll be trying some on mine. Thanks for sharing 🙂
@JCTyler64
@JCTyler64 Год назад
Thanks Rich, i have a jet and it needs all these mods!!
@Richard-nb4iv
@Richard-nb4iv 2 года назад
Those are some great mods, I didn't expect so many. I'm planning on buying one of theses style band saws and I will put your ideas into practice. Thanks!
@projectswithrich22
@projectswithrich22 2 года назад
Thanks for watching and good luck. They are very useful tools.
@CMWorks-sd2fs
@CMWorks-sd2fs 2 года назад
Great modifications!
@projectswithrich22
@projectswithrich22 2 года назад
Thanks!
@tbarron442
@tbarron442 Год назад
Implementing some of your ideas on my new to me 20 year old bandsaw! Good work!
@philipbrutz2175
@philipbrutz2175 2 года назад
Great tips! Thank you for sharing.
@atunguyd
@atunguyd 2 года назад
Any chance of showing how the extra support for the large table has been done
@plasmaguy5
@plasmaguy5 2 года назад
Great Video
@robertwalker7457
@robertwalker7457 2 года назад
Great work, I found the screws that hold the red blade guard that you have to remove to change the blade really fiddly so I replaced them with hex heads that are much easier to use as the stay on the Allen key. Also replace the screw that holds the main blade guard in place with a knob. I have only just bought the machine so will be replicating you modifications. Thank your for posting.
@projectswithrich22
@projectswithrich22 2 года назад
That is a good idea about the guard. Those philips screws are short and are tricky to get back in place. I always like the idea of knobs versus screws as well. The less tools you need to use with the saw the better. I keep a stubby philips in the little tool box under the saw and there is an allen wrench for the adjustable stop.
@bartweijs
@bartweijs 2 года назад
great ideas! I'm going to do a couple to my saw as well if you don't mind. I already had the wheels; but I had to add a block of something heavy on the front wheels so the saw doesn't tip over backwards when upright.
@pete-mz9vr
@pete-mz9vr Год назад
Great ideas!!
@GerryNewton-ry8zh
@GerryNewton-ry8zh 9 месяцев назад
Thanks for the advice, I just bought my first one @norther tool & going to add a lubrication system to it & looking found this video & going to use all of u’r ideas, great job thanks so much.
@battleminion
@battleminion Год назад
Great ideas, I will include them in my band saw except for the hand wheel my workshop is very small so I see my self getting hit with that rod, I will check up for your videos great work
@1LoudCRX
@1LoudCRX 9 месяцев назад
Thanks for a great realistic mod video for the 4 x 6. Almost every video is, check out these great mods to do to your bandsaw. Let me fire up the $70,000 CNC mill. I'm pretty sure if I had a CNC mill I would not be watching a video on how to mod a harbor freight tool.
@bradley4833
@bradley4833 2 года назад
I got the same saw in Harbor freight. My biggest problem was that the wheels were too small and when rolling it around the shop if it hit something on the floor it would tip over . I went and added bigger tires and a wider axle. I liked your video on the mods you did and I will do the same to mine . thanks for the videos
@marcleedy8200
@marcleedy8200 2 года назад
Everything looks great with your modifications. I would like request that you install a new power cord or replace the electrical plug with one that contains the ground lug. It is important to connect the saw motor to the ground rod at your work facility. This will help protect you from an electrical shock.
@projectswithrich22
@projectswithrich22 2 года назад
That's a good eye. I've got another cord for it actually. The ground snapped off before I shot the video. It's definitely a good idea to have a solid ground. Thanks for the comment.
@patmcbride9853
@patmcbride9853 Год назад
I welded up a little table with a fence that comes right up to the blade and attaches to the side used for the work stop so I can cut short pieces without the vise. You could make something that fits the rod used for the work stop or drill and tap holes to mount it. A vise grip can be used to hold pieces in place.
@wetherabble8031
@wetherabble8031 5 месяцев назад
Just picked up a HF version, and the first thing I did was modify the "fixed" jaw of the vise to make switching angles easier. Rather than using the T handle underneath like you have here (it did cross my mind). I pulled a saddle quick release off of an old bike frame I have so it's all serviced from the top, and you're not turning anything when you clamp it making it easier to keep the fence where you want it while tightening. I'll probably pick up a more appropriate quick release off McMaster or Amazon eventually. I really like the idea of adding some inertia to the vise handle so it can spin on its own momentum. Might give that one a go soon.
@DGB.
@DGB. 2 года назад
Instead of the T-handle below for locking the rear vise jaw, I made a curved T-nut that slides in the curved slot. That way I can adjust the jaw from above. I also made a knob for the bolt that connects the moving jaw to the nut on the lead screw.
@projectswithrich22
@projectswithrich22 2 года назад
That's a good idea. It would be nice to have everything above. That's interesting about the knob on the moving jaw. I may have loctited mine, I don't remember. I have it set just so the jaw will pivot without any extra play and it has stayed in adjustment.
@michaelfink1017
@michaelfink1017 10 месяцев назад
Great job, brother! You're inspiring me to modify my Grizzly G1010 dump find ($10) Thank you! 😅
@atomicdmt8763
@atomicdmt8763 Год назад
think you covered all the bases! Ive seen someuse use a half circle (shell) as small parts holder/clamp addition.
@danstultz2610
@danstultz2610 2 года назад
Has anyone tried to add rubber tires to the two bandsaw wheels to be able to use 1/4” or 3/8” wide blades ?
@daveys
@daveys 2 года назад
I only just got a rebadged version of this in the UK. First mod I made was to swap the nuts on the stand with nylock nuts so they don’t untighten with the vibration. I like your mini table and I think I’ll make one of those as well as making the larger table. I have some 10mm plate coming which is probably a bit overkill, but I reckon it’ll make a good solid work surface.
@projectswithrich22
@projectswithrich22 2 года назад
10mm will probably work fine for the small table. It is nice to have it be rigid and it isn't very big anyway. I can't remember if I have lock washers on the stand or not. I think they are carriage bolts. Nylock nuts work great and so does loctite for anything else you don't want to have to keep adjusting.
@daveys
@daveys 2 года назад
@@projectswithrich22 - Thanks for the info. I’ll post a video of the mod once I do it (assuming that it doesn’t go wrong and the saw kills me in the process).
@willwatlington6750
@willwatlington6750 6 месяцев назад
Very nice! What welding process did you use to attach the nut to the vice jaw?
@stockholm-tech
@stockholm-tech Год назад
Nice series om mods and tweaks. Just a thought... could this saw be modified to take 5/8" blades?
@gjz30075
@gjz30075 11 месяцев назад
Hello, where did you get the degree marking strip that you have screwed to the side? Brilliant!
@kerrywil1
@kerrywil1 26 дней назад
Great video. I have jet horzontial band saw. How did you get it to go vertical? I have tried mine but I not into forcing
@carlpenney901
@carlpenney901 2 года назад
I made a saw platform useing the vice it is easier and fast than the screws. Cheers
@projectswithrich22
@projectswithrich22 2 года назад
That's a good idea.
@willwatlington6750
@willwatlington6750 Год назад
Very nice! Have you done anything for downfeed control?
@willwatlington6750
@willwatlington6750 6 месяцев назад
I purchased an aftermarket hydraulic downfeed for mine, and I really like it. It works well.
2 года назад
I have the exact same sh... bansaw on label otmt from otelo, but it work great. I have already done some modifications as yours, but you found some interesting solutions (the small table or the stop clamping screw as exemple). I weld a small piece of rebar (8mm diam) on each nuts of the protection for the blade and everywhere it was possible on the sawblade because there are maybe 5 or 6 differents size of nuts : Realy boring. I'm steal looking for a solution to add a cooling/lubrification system to collect fluid without have a big mess in the workshop. Thank you for the vidéo.
@projectswithrich22
@projectswithrich22 2 года назад
It makes sense welding something on to the nuts to make removing them faster. I think a good modification is anything that saves you time. You may be able to find someone that has a diy coolant solution for one of the 7x12 saws and adapt those ideas to fit on yours. The larger one is very similar, it's just a different scale.
2 года назад
@@projectswithrich22 Thank you, i already have done a mini table as yours for the saw and it's soooo handy, i use it every day, but i still must change or modify the hand crank on the wise. I'll do something like you.
@AerialLensVideo
@AerialLensVideo Год назад
Quick question please. What is the Tab with hole shown for the stop block at 1:13 at the top of the screen? I see how this goes onto the saw bed, but not waht that little tab is for. Asking because I am making this and do not want to miss something important -- THANKS! PS: I lost my factory cast stop, so have to make the whole thing.
@kaieteurcanada
@kaieteurcanada Год назад
Thats one big azz crank handle.... that big bro...? Ah mean, like crazy azz huge.
@mohamedghasaan6297
@mohamedghasaan6297 Год назад
Hello I hope you are there can he cut an angle of 140degree
@glenbierman4076
@glenbierman4076 Год назад
Add a piece of plywood to the stand for shelf and fining catcher
@narcolepticlex
@narcolepticlex Год назад
would it benifit to upgrade motor size?
@beinghuman3225
@beinghuman3225 9 месяцев назад
Couple quick ideas. 1. Holes in wo table to attach a larger one, which dubs as the vice spacer for smaller work. 2. Free float at least one side of vice, can use cylinder type shoe too. 3. Square?, no. Invest in 123 blocks, engraved angle lines negate multi-angle checking tool. Nice work by the way, keep it up
@bobkelly2447
@bobkelly2447 2 года назад
I just bought a 4"x6" metal cutting bandsaw from HF..... it works right out of the box BUT I made the mistake of trying to adjust the tracking and it took me all day to get the saw blade to stay on again.... and when I finally did it's tracking worse than it was when i first got it ! could you please do a video on how to adjust the tracking on these cheap saws with 1 bolt holding the top wheel on ! and my saw starts cutting with a whole lot of pressure and ends up not going all the way through because there is no weight on the blade as the switch will hold it from shutting off adjusting the gravity feed puts more weight on the start not what you want.
@projectswithrich22
@projectswithrich22 2 года назад
I've actually never adjusted the tracking on the 4x6 but I do have experience adjusting it on my vertical wood bandsaw. Once you get it close it is a micro adjustment to make it right. You are just ever so slightly changing the tilt of the wheel. When it comes to adjusting saws the key is to do things in a certain order. If everything else is right and the tension on the upper wheel is set, then you would adjust the tracking. I would check out some videos on adjusting vertical wood bandsaws. The technique is the same. The feed on mine is just a spring and I have it backed off pretty far so there is a good bit of weight on the saw. I don't know if the pressure varies from beginning to end but there is a decent amount of weight from the start. I usually just slowly set the running saw on the work piece to start cutting.
@larrythompson2967
@larrythompson2967 2 года назад
Hey Bob, if you still need help with adjusting the saw, look for winkies workshop. He has several good videos on this type of saw, including one that is pretty good for the tracking adjustment. Good luck.
@larrythompson2967
@larrythompson2967 2 года назад
Sorry, it's actually spelled Winkys.
@bobkelly2447
@bobkelly2447 2 года назад
@@larrythompson2967 thanks Larry ! but I got it working really good now... i've got one of Winky's plates and made one out of aluminum to go under neath it...( haven't put that one on yet though)... but that little saw is impressive ...it is a bitch to set up but it does one heck of a job of cutting steel ! .(his plate did NOT fit my saw...I had to modify it on the mill) should'a measured like he said LOL
@robertbutler8004
@robertbutler8004 2 года назад
Instead of that stupid crank handle the smart thing to do would have been just fit an adaptor and use a cordless drill.
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