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Fork seals replacement on KTM Duke 125/200/390 motorcycle 

Ilia Kondrashov
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Fork seals replacement on KTM Duke 125/200/390 motorcycle
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14 май 2015

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Комментарии : 62   
@iainsteel9334
@iainsteel9334 8 лет назад
Hi Llia, Thanks so much for this video, It made the job easy, your descriptions of the actions needed and the slow and methodical way you did it with no special tools was great. Also, I like your cat. Do more videos.
@m.rsteengrei3569
@m.rsteengrei3569 4 года назад
Thank you bro, for your comprehensive video. Thumbs up.
@WerkzCars
@WerkzCars 5 лет назад
Good video!. Thanks for posting.
@ShrizanThapa
@ShrizanThapa 5 лет назад
Thanks bro. It was very easy just took 20 minutes for me
@chrisquaile7979
@chrisquaile7979 2 года назад
Thank you great video and lovely cat
@philipviana9814
@philipviana9814 7 лет назад
Very useful - thanks, Ilia
@JACKMotovlog
@JACKMotovlog 7 лет назад
Valeu pela dica!
@ShrizanThapa
@ShrizanThapa 7 лет назад
Thankyou.
@andymohabir5894
@andymohabir5894 8 лет назад
thanks bro,
@CaseyCS7
@CaseyCS7 9 лет назад
First motorcycle repair video!
@icanseeyouallfromuphere
@icanseeyouallfromuphere 5 лет назад
Fixed the leaky seal, grit got passed the dust cap, slide it down, wipe clean, cut a plastic milk carton to a rectangle with a Nike tick hook, push up half inch thru the seal, run around twice, pull hook down out.
@djsmoothmasterz
@djsmoothmasterz 7 лет назад
I'm using the Rc,but I think is same,in the user manual is showing 460ml for each fork,but fill in 460ml 5w oil is too stiff for my body weight when hard braking,almost left a 2 inch dive travel,but the stock oil 4w (if not mistaken)is too soft for me,do u know what's the minimum and maximum oil capacity the fork can support?thanks
@aufyoutubeeinmalumdiewelt574
@aufyoutubeeinmalumdiewelt574 6 лет назад
Are those aftermarket seals good? Have you also changed the dust caps and the lock ring? Thank you for the tutorial
@dimos5422
@dimos5422 4 года назад
Yes they are very good Athena is a very well known and respected company in the motocross world
@siddiqfox3761
@siddiqfox3761 5 лет назад
Bolden job
@Connordabunny
@Connordabunny 3 года назад
In the technical manual it refers to heat to remove the bush (which you didn't replace during your video) not the seal on top of it. Sorry, had to point that out, however can you guess what job I'm doing at the moment? Yes that's right I'm replacing my fork seals, otherwise a very helpful video.
@abynoura7253
@abynoura7253 6 лет назад
Hi ktm rc200, fork oil on 1form is how many ml?
@hemantkumar-yv5zv
@hemantkumar-yv5zv 4 года назад
Bro SAE 4 grade oil and 4 W are same or not am confused due to manual says sae 4.
@Jokke353
@Jokke353 6 лет назад
Helpfull video but to everyone changing their seals i suggest u take also the dust caps off when the fork is dissassembled. Much easier that way than the way he did it when the fork was still assembled. At least my dust boots were very hard on, i couldnt remove them without damaging the fork, except when it was dissassembled.
@Connordabunny
@Connordabunny 3 года назад
I agree, mine were absolutely stuck, especially the seal on top of the bush.
@racewayroy
@racewayroy 7 лет назад
The Fork oil for each fork is 450 ml, isn't it?
@andymohabir5894
@andymohabir5894 7 лет назад
hi can you tell me how much inches from the top was the oil level when you finished bleeding out all the air from the shocks?
@CaseyCS7
@CaseyCS7 7 лет назад
Unfortunately no... The only thing I can suggest is to drain all the oil, measure the amount and then fill again.
@andymohabir5894
@andymohabir5894 7 лет назад
How much did you get when you measure it?
@andymohabir5894
@andymohabir5894 7 лет назад
I am hoping you measures yours, I put 450 ml in each buy one level is higher than the other.
@ketankadam5669
@ketankadam5669 7 лет назад
what is the viscosity grade of the oil used in the duke 200 forks?
@fabricioaleman7499
@fabricioaleman7499 2 года назад
10w
@ShawnPaul86
@ShawnPaul86 6 лет назад
How did you get your front end off the ground with no forks? There seems to be no place on the bike to safely put a stand, as the motor is exposed on the bottom. There is no frame parts or anything on the bottom to lift the bike from.
@CaseyCS7
@CaseyCS7 6 лет назад
Shawn Paul take the plastic cover off the bottom, and then just put some wood right under the engine while lifting the motorcycle up. It's quite lightweight, you can do this alone. Or - via small central lift for 50$.
@mandarambre3598
@mandarambre3598 4 года назад
Do suspension cover helps in keeping the dirt off??
@CaseyCS7
@CaseyCS7 4 года назад
I think it for sure does. If it's just mudguards in the front - not that much, but it's something like this: cdn.shopify.com/s/files/1/0202/2860/4004/products/AERztpCJJ29EQZiRMXk-OYi65K09melWAeZjA_yXJm3m6jKDJkK5GcJOfny-E32hg2YsDr9T_BGG6cMW7my4HmNnKY5KN_Ji102YGHMP-2CKRlF1A2jMeRB_Ub-UsT2ThyRdwlko402VKarDT-fmJkTu9df0ffQdmYx9ozCCffq7rE1tFXDVs4D_1024x.jpg?v=1571714697 - helps a lot.
@andymohabir5894
@andymohabir5894 9 лет назад
What viscosity oil is used on the 125 duke fork?
@CaseyCS7
@CaseyCS7 8 лет назад
+Andy Mohabir according to manual - SAE4. I used Motul Fork Oil Factory Line Light 5W (MO821811),
@andymohabir5894
@andymohabir5894 8 лет назад
Okay thanks for the information
@aladinandyasmin23
@aladinandyasmin23 8 лет назад
how many ml of oil do i need to put?
@CaseyCS7
@CaseyCS7 7 лет назад
~400ml
@RITTUSTRZ
@RITTUSTRZ 8 лет назад
what is the oil capacity ?
@CaseyCS7
@CaseyCS7 8 лет назад
+Rittu VS total ~450ml
@osmankara5259
@osmankara5259 8 лет назад
Hı. haven't km change fork oil ??
@CaseyCS7
@CaseyCS7 7 лет назад
Every 4-5 years / ~30-50k km i would say
@RandyHartono
@RandyHartono 7 лет назад
Ilia Kondrashov that still make sense to me...
@AliE1587
@AliE1587 8 лет назад
how long should the fork seals last under normal riding? no wheelies ect
@CaseyCS7
@CaseyCS7 8 лет назад
+Alicia Elston hard to say. The one I replaced failed after a crash, The second one is still good. There are ~6k on odometer. According to my motorcycle experience - usually up to 50k, then - depends in your luck. Protective guards (like on Transalp/Afrika) usually help a lot.
@AliE1587
@AliE1587 8 лет назад
+Ilia Kondrashov Thanks mine has failed after the repair from a crash so I am a bit pissed at the garage who replaced the forks after the accident
@CaseyCS7
@CaseyCS7 8 лет назад
+Alicia Elston maybe the shock tube was damaged during the accident, so seals replacement will not help for a long time.
@tomkriskoswara
@tomkriskoswara 4 года назад
Is duke 390 2018 same unistall fork part?
@CaseyCS7
@CaseyCS7 4 года назад
Sorry, don't know
@tomkriskoswara
@tomkriskoswara 4 года назад
There are coil spring in side fork?
@wazza6262
@wazza6262 7 лет назад
what is the exact fork seal size for duke 200?
@avelazquez783
@avelazquez783 5 лет назад
43 x 52.9 x 11.4 fork seal.
@jorgearaya1856
@jorgearaya1856 4 года назад
@@avelazquez783 43 x 53 x 9.5/11 ?? es.aliexpress.com/item/32953437597.html?spm=a2g0o.placeorder.0.0.e97b7851wjbdBt&mp=1
@vasantharaman7837
@vasantharaman7837 6 лет назад
The used fork seal can be reused again...?
@CaseyCS7
@CaseyCS7 6 лет назад
vasantha raman I do not think so
@vasantharaman7837
@vasantharaman7837 6 лет назад
Thnks buddy..
@owenvanzyl6588
@owenvanzyl6588 7 лет назад
My dust boot won't come off at all!
@GhostReaper81
@GhostReaper81 7 лет назад
may i know the oil seal number?
@CaseyCS7
@CaseyCS7 7 лет назад
Athena 43X52,9X9/11,4 KTM Duke 125 4T Duke125 4T Bj. 2011-2013
@dannyjr.3944
@dannyjr.3944 7 лет назад
This is not the factory oil seal right ? Because I already change the oil seal from the factory, a weeks after that my floor is fill with fork oil..damn it.. Is this athena fork kit hold up better compare to the factory one ?
@CaseyCS7
@CaseyCS7 7 лет назад
Good question, but I have no idea, had no chance to compare
@iqbalkitamanna
@iqbalkitamanna 8 лет назад
oil capacity....
@CaseyCS7
@CaseyCS7 8 лет назад
+Iqbal Pathan 450ml total, but keel in mind that if you will omit full cleaning, like i did in the video, 50-100ml will probably left inside the fork
@iqbalkitamanna
@iqbalkitamanna 8 лет назад
THANKS
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