Formech 508DT vacuum forming Quad Headlight Part for VW T4 Transporter 

Hi Jim, Many thanks for the kind comments my friend , very much appreciated. The 'Tap Test' also known as the 'Finger Nail' test, that I'm sure you already know is to test just how pliable the plastic sheet is, as your finger nail would leave as small indentation in the surface of the plastic when it's ready to be formed. This vacuum forming test also shows just how well the design of the tooling plug works ( self releasing ), forming plastics of 0.75mm and 1.0mm is pretty straight forward, but as you've clearly seen in the forum photos, things become very complicated when using materials such as 3mm ABS ! www.vwt4forum.co.uk/showthread.php?t=249064&page=279 Thanks TURK

Says in the description that the plug ( mould ) is made of resin Buddy. The industry use aluminium plugs for thermoforming, but anything that will resist temperatures of about 120°C will work ............... so you could make moulds out of MDF if you like. The resin I use is 'Vac-Cast Epoxy resin' as it very stable. Hope that helps Buddy ; ) TURK