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How A Zipp Carbon Fiber Wheel Is Made - Inside The Zipp Factory 

Global Cycling Network
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26 авг 2024

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Комментарии : 254   
@philg6757
@philg6757 7 лет назад
I`d like to see more of how things are built please. Loved this.
@derekmeeks4006
@derekmeeks4006 4 года назад
You may have seen it. I liked the Look tour. These use 306 pieces on a carbon frame.
@danielandersson3539
@danielandersson3539 4 года назад
Maybe manufacturers generally don't wont you to know. The fact that Zipp in Indianapolis, US, has so many asian workers makes me want to know what salaries they pay the operators who make wheels that cost 1 500 USD per set and upwards (in Sweden)
@taurus20077
@taurus20077 7 лет назад
I bet SI comes home with a new set of 454 NSW wheels!
@anibaljesusdelgadillo2091
@anibaljesusdelgadillo2091 7 лет назад
Wow, they actually test counterfeit ZIPP's also. That company is amazing.
@charlesmansplaining
@charlesmansplaining 7 лет назад
I doubt it. Why would they? There is nothing to gain by testing anyone else's components. Those two wheels had probably been around for a long long time and they show them to us to make you believe they test Chinese wheels. How stupid do they think we are? I've owned Chinese carbon wheels and I know others still using them with no problems. As long as Zipp prices their wheels so that it breaks the bank there will always be a market for Chinese wheels. By the way, do you or anyone know anybody who has died from a failure on a Chinese wheel?
@TheMoonSeesMe
@TheMoonSeesMe 7 лет назад
Did you watch it? One of the Zip counterfeit wheels in question had a spelling mistake on it. I doubt that Zip would have built a sub-par wheel with a deliberate spelling mistake just for our viewing pleasure.
@anibaljesusdelgadillo2091
@anibaljesusdelgadillo2091 7 лет назад
Fran Rod What is overpriced, the real thing or the knockoff?
@alexr5819
@alexr5819 7 лет назад
Those were clearly counterfeit wheels. You can tell by the Novatec hubs and the lack of correct Firecrest markings. It's also funny how every time someone brings up counterfeit someone chimes in with "well they work for me!". We know nothing about your riding style, where you live, how much you weigh, where you bought them from, etc. The biggest difference is that the QC levels are a probably not nearly as high. So maybe you got a good set, whereas others could get a really bad set. Everyone I know who has had carbon wheels living in California eventually have problems with them unless they use them only for crit racing where brakes aren't used a lot and there are no long descents.
@anibaljesusdelgadillo2091
@anibaljesusdelgadillo2091 7 лет назад
Fran Rod You get what you pay for, I guess.
@literoadie3502
@literoadie3502 7 лет назад
They probably binned everything Si touched.
@chauccy
@chauccy 7 лет назад
Can someone please tell me the wheel serial number that Si made? I will avoid buying that one.
@BradleyTemperley
@BradleyTemperley 7 лет назад
Tevin Chau he only did the last bit. He couldn't have wrecked it too much.
@EmeraldMack992
@EmeraldMack992 7 лет назад
The return of the "Exactly" and "Now" duo!
@massimilianopalmo8611
@massimilianopalmo8611 7 лет назад
I had my first 404's in 2005 which I loved. In 2015, I got 808 firecrest carbon clincher but hated the hub manual preload. Now, I'm on 2016 808's with new preset hubs and they are fantastic.
@TwinHalos
@TwinHalos 6 лет назад
This was awesome! I used to work with carbon fiber and fiberglass on military aircraft and its so cool to see this. Thank you GCN for all your content.
@brisfocus3648
@brisfocus3648 7 лет назад
Si "The Mechanic" Richardson in his element - acting like a giggling school girl - forgot which way to tighten spokes....classic video!!
@derekmeeks4006
@derekmeeks4006 4 года назад
He didnt know in the first place.
@Ninja_Revenge
@Ninja_Revenge 2 года назад
I ride 2018 Zipp 202 tubular with 77/177 hubs and it’s terrific in the mountains! Thank you Zipp!
@conorverbruggen5133
@conorverbruggen5133 7 лет назад
"....and this is the toasted sandwich maker where we press in this years bullshit marketing pattern. I mean dimples."
@verrellis
@verrellis 7 лет назад
Excellent video… enjoyed it a lot more than I thought I would. Fascinating process!
@leitmotiph
@leitmotiph 7 лет назад
Not even a minute in and I've burst out laughing. Michael Hall is surprisingly hilarious.
@nyallhorner7891
@nyallhorner7891 7 лет назад
I feel sorry for the person who has to have si's bodged up wheel
@gtgeorge1814
@gtgeorge1814 7 лет назад
That was a great tour, thanks GCN and ZSW !!
@gibsonlespaul5709
@gibsonlespaul5709 7 лет назад
Si!!! You GCN guys should cover the Little 500 in Indiana. Jason Fowler at Zipp raced in it, the movie Breaking Away is based off the race. It's usually the 3rd Saturday in April, you'd have a blast.
@Nobleazure
@Nobleazure 5 лет назад
Seeing that white 3 spoke wheel at 11:50, reminded me I used to ride with a Neo-pro named Dan Vogt in 1989, he had a set of these and was sponsored by Zipp. He was also the model in the sales brochure!
@alexandergoldman
@alexandergoldman 7 лет назад
that was very cool of zipp to take gcn on that factory tour. would like to pick up a pair of clincher 30s for the cervelo soon... nice job here
@cegmino
@cegmino 5 лет назад
The handlebar wheel holders are amazing
@deuce9624
@deuce9624 Год назад
Always wanted a set of zipp’s
@j.p.7708
@j.p.7708 2 года назад
It’s such a pleasure listening to MICHAEL……. he’s someone who doesn’t sound like a Monty pythons Austin powers James Bond goofy character 👍
@drouleau
@drouleau 7 лет назад
I live in southern California, and if I ever decide to pony up the cash for carbon wheels (my HED Belgium C2 wheels w/ Chris King R45 hubs seem to work perfectly fine), Zipp would be the only ones I would buy. During Levi's Gran Fondo this year at the bottom of Hauser Bridge, I was waiting in line to use the SRAM Support guys' bike pump after my front tire blew on the descent, and in the 15 minutes I was waiting, there were 4 guys ahead of me with destroyed carbon wheels from the braking (it's a pretty hairy descent), all needing a replacement wheel. I'm sure there were many more failures throughout the day than just those 4 while I was there. The SRAM guy said in all the years he's been supporting the ride, he's seen virtually every brand of carbon wheel fail except for Zipp. Fortunately for my wallet, I cannot justify $3,100 for a set of 303 NSW's at the moment.
@thomassnaaijer1364
@thomassnaaijer1364 7 лет назад
Dana Rouleau so the guy who works for Sram (the company that owns Zipp, remember) said he'd never seen his own product fail? Now there's a ringing endorsement for ya!
@drouleau
@drouleau 7 лет назад
I dunno, when I was there, there was a failed Enve, Easton, and then two other wheels that I don't recall (some cheaper ones that I couldn't see the decals of).....so take it for what it's worth. I don't care what anyone buys really, I just know that after doing that ride and seeing firsthand what excessive heat can do to carbon wheels, I would probably listen to a guy who travels all around California supporting these events, regardless of who he works for - didn't really seem like the type of guy who was trying to sell SRAM stuff.
@storck08
@storck08 7 лет назад
What amazes me is that you bought that sort of crap from a SRAM company guy. Wow, some americans are really dumb.
@drouleau
@drouleau 7 лет назад
Are you actually stupid enough to believe that some mechanic making shit for money gives a crap if you buy a set of $3,000 wheels?
@rcromehobbies9242
@rcromehobbies9242 7 лет назад
The Giant SLR 0 cost around $2200, and to think its built in Taiwan. $3100 made in US, is reasonable for pro racers. just sharing my opinion.
@ger128
@ger128 3 года назад
This is really fascinating
@Johnny_Fairlane
@Johnny_Fairlane 6 лет назад
I don't know about now, but a few years back Zipp hubs were JUNK! Knew a least three guys who had them just self destruct inside.
@lglglggl
@lglglggl 7 лет назад
For guys who live an ocean away you sure do find yourselves in the Midwest a lot. Only been subscribed for a few months and you were in my home town around iron man then at trek hq and now Indiana. I must live middle of cycling county her in the US.
@idontwantacallsign
@idontwantacallsign 2 года назад
I got a pair of Zipp 530 wheels with aluminum braking surface flyet to a carbon rim in 2001. In 2015 I had to stop riding them since they was getting so soft several places on the carbon rim like they were delaminated. I hope the wheels are better now.
@officialvtuberrobijet
@officialvtuberrobijet 2 года назад
very interisting
@jackcurphey1526
@jackcurphey1526 7 лет назад
Lol Simon's face 5 seconds after the word coffee
@KurokoShirai
@KurokoShirai 7 лет назад
So which way do I turn the nipple? --SI 2016
@leon19951209
@leon19951209 7 лет назад
Few weeks ago we had Mikoto and now we have Kuroko lol Is Academy City getting so boring that students decided to pick up some new hobby?
@KurokoShirai
@KurokoShirai 7 лет назад
Leon Suen yeah I spat my tea everywhere when I saw the name show up
@maxonymous9517
@maxonymous9517 6 лет назад
As… Kuroko Shirai ‘x ;;’ A
@snookerbg
@snookerbg 7 лет назад
4:55 I can see Froome's Ventoux algorithm on the computer screen
@MyfixerupperOrg
@MyfixerupperOrg 7 лет назад
I've always wondered about this, how they get it so light. I had a Viscount Sebring in 1977, it was supposedly very light for its time. Took a concerted effort to lift it. Today, my Nishiki with Zipp carbon fiber wheels, I can lift with one arm not even breaking a sweat. Amazing. Never ceases to amaze me.
@MultiWerner11
@MultiWerner11 7 лет назад
Simon in his natural habitat
@RixterNow
@RixterNow 7 лет назад
That was great. More like this! Are all all the Zipp wheels built in that factory?
@kevinhoard6881
@kevinhoard6881 7 лет назад
Yes
@kingzarse2828
@kingzarse2828 7 лет назад
Finally a presenter actually drinking a real beverage from a mug. Thanks Si for keeping it real.
@shoverbj
@shoverbj 7 лет назад
Hey you're about 5 miles from my house! I know a few engineers over there at Zipp.
@bermuge1
@bermuge1 7 лет назад
wow helluva video. loved it
@charliekendall4288
@charliekendall4288 6 лет назад
Feel better knowing the wheels are made here. Had no idea.
@madogblue
@madogblue 7 лет назад
Awesome video!
@americancyclist6615
@americancyclist6615 6 лет назад
4:30. That scared me. I thought his hand was still inside and was going to get burned
@mfiola13
@mfiola13 7 лет назад
Did the tire or the rim fail first in the pressure (inflation) test?
@RMaier2249
@RMaier2249 7 лет назад
great video. I would love to see more of a similar flavor.
@mdalamin8297
@mdalamin8297 7 лет назад
Hi, GCN. Can u guys make a GIANT factory tour video..... pls
@marklong691
@marklong691 7 лет назад
Great Vid fellas 👍
@martimgomes2660
@martimgomes2660 7 лет назад
Awesome vid! Keep it up!
@JayThomasofficial
@JayThomasofficial 3 года назад
i wish this was in orlando id love to work here
@seanharmon1
@seanharmon1 7 лет назад
Proud owner of multiple pairs of Zipp wheels. They make the best.
@eidBike
@eidBike 5 лет назад
good
@scootosan
@scootosan 7 лет назад
Deleted scenes of Si using a Mop to wash floors
@perwiratempur
@perwiratempur 7 лет назад
Ahh the birth of my wheels!
@leej88
@leej88 7 лет назад
Si looks like Eddie Redmayne. The resemblance is uncanny!
@ageary
@ageary 7 лет назад
How many takes to open that envelope?
@gokhanceterez1043
@gokhanceterez1043 4 года назад
what is the crash test standard name (or number) ? what are the parameters ? weight speed distance etc ?
@medsaidi5264
@medsaidi5264 6 лет назад
شكرا على مجهودكم الدي تقومون به من أجلناأجلنا أحببت لو يكون هناك ترجمة بي الغة العربية
@elliottharley1386
@elliottharley1386 6 лет назад
great to see such spot on R&D and how rip off wheels fail
@user-rc8eq9jq4f
@user-rc8eq9jq4f 6 лет назад
that s an amazing video thanks for sharing, my question is how can I tell when I buy a set of new zipps if they are counterfeit.?
@Alambic56
@Alambic56 7 лет назад
Well I don't know what to think about this video. It's always cool to see the manufacturing process but gess what ? Zipp wheels are made like any other carbon wheels. Saying all wheels are made in Indianapolis is a nice promotional lie. At #t=6m33s we can clearly see the names of the workers. Correct me if i'm wrong but Lal Tin Thang or Van Nuam are not typical names from Indianapolis. Everybody know that carbon components are made in in Taichung,Taiwan like any other brand. You should probably add 'sponsored' or 'promotional' in your title
@beev
@beev 7 лет назад
Trying to work out if a Si Richardson 404 would be worth more or less than standard! 'unique' or 'special' could apply to both ends of the zipp newbies production run.... :-)
@christophermelville5234
@christophermelville5234 7 лет назад
Hi GCN and specifically Dan. Dan you met my friend Matt Dennis at a cx race two weeks ago competing on a Vitus bike. Today he was hit by a car that opened it's door then got run over it wasn't his fault. He has a broken rib and a broken wrist and is in hospital. Please could you give him a shoutout or something on the GCN show? Would mean a lot! Thanks, Chris
@ronalmeida2536
@ronalmeida2536 7 лет назад
Si, as always, fun video. Is it remarkable that you're wearing Levis and Vans? So California!
@10airsoftguy
@10airsoftguy 5 лет назад
How is the air bladder removed from the rim? The rim shape is closed so there seems to be no way to get the bladder out but clearly it is taken out somehow.
@AlbertRutter
@AlbertRutter 5 лет назад
How do they hold the rim shape while laying up the carbon?
@Subie_Rench
@Subie_Rench 7 лет назад
That was so cool. How to spot counterfeit product?
@jordywilliams
@jordywilliams 7 лет назад
don't order from alieexpress
@gtgeorge1814
@gtgeorge1814 7 лет назад
Know who you're buying from.
@Subie_Rench
@Subie_Rench 7 лет назад
Gt George true true. But sometimes you just can't beat those deals you know... lol 😂
@c.j.burtwell8430
@c.j.burtwell8430 7 лет назад
Buy from your local bicycle shop,
@c.j.burtwell8430
@c.j.burtwell8430 7 лет назад
yeah you can, it's not all about money. Supporting your local bicycle shop may be more costly but the money is being used in better ways than buying online
@arben0906
@arben0906 5 лет назад
That master wheel builders is like hurry up bro I have shit to do!
@yussanid
@yussanid 5 лет назад
6:29 it's look like "Git" in my world :D
@the1andonlytrollface
@the1andonlytrollface 7 лет назад
"H-hands on this is my coffee making outfit" totally not scripted
@dannyr333
@dannyr333 4 года назад
Dude was class agreed
@jaytam1
@jaytam1 7 лет назад
I'm not advocating counterfeiting of Zipp wheels but it'll be good for consumers to see the difference of the impact test and brake track delamination test of the real wheels. I think the reason why they don't show it is because both wheels will fail in a relatively similar way albeit the counterfeit ones at less loads and stresses. If that's the case, I would prefer Zipp wheels to be more affordable by lowering their design limits so they cost less to produce. I mean who would pump their tyres up to 338 psi??!!!
@webputtybikecam
@webputtybikecam 6 лет назад
@gcntech #gcntech I'm curious to understand the new "filament wound" method of producing carbon rims, rather than the more traditional cutting and shaping up of sheets of carbon. Perhaps something that you could explain on the fab new gcn tech channel?
@adamgk71
@adamgk71 7 лет назад
huh - i did not know sram owned zipp
@leon19951209
@leon19951209 7 лет назад
More precisely, Sram owns Zipp, Shimano owns Pro, FSA owns Vision and Campy owns Fulcrum.
@ajanthaabeyewardene9998
@ajanthaabeyewardene9998 7 лет назад
+ then theres the bike manufactures - Specialized owns Roval, Trek owns Bontrager
@bicyclist2
@bicyclist2 5 лет назад
A bit disappointing if you ask me.
@jonathanng138
@jonathanng138 3 года назад
@@ajanthaabeyewardene9998 nearly read Specialized owns Trek
@dpattersonyt
@dpattersonyt 7 лет назад
How can I get one of those spoke holders?
@magpie7791
@magpie7791 7 лет назад
was that your p45 lol
@fireroadie6654
@fireroadie6654 7 лет назад
How come u guy did not talk about the hubs. Aren't how good the hubs are just as important. Thx GCN 👍👍
@colinhuffer5107
@colinhuffer5107 7 лет назад
Robert Saldivar The hubs get shipped in from overseas... Not much to show :)
@bitsurfer0101
@bitsurfer0101 5 лет назад
Were they able to say how many brake cycles they do on their wheels?
@DC-uf7yx
@DC-uf7yx 7 лет назад
900K fast approaching
@RynaxAlien
@RynaxAlien 3 года назад
Graphene resin rims?
@yostmod
@yostmod Год назад
How can I order another size, 53cm?
@liuleo7753
@liuleo7753 7 лет назад
I'm curious about what is the core material?
@JakeRidesBikez
@JakeRidesBikez 6 лет назад
"We track everyone who built the wheel so they can be really proud" Lmao more like fired if shit fucks up
@user-do1xc7jw3u
@user-do1xc7jw3u Год назад
Spent about 500 miles on it and so far so good. ru-vid.comUgkxMesz3KOGEmwmvyKQfLfrRSUXLFzfVHZA Pros:1. Very light2. Solid quality build3. Fast delivery: It arrived 5 weeks earlier than expected.4. Easy assemblyJust a few cons but nothing major:1. Cheap tin tubes and had flat on first day... but not a big deal. I replaced the tubes.2. Seat is a bit uncomfortable but that's pretty much the same situation with most bikes.3. Seat post is a bit long/high for a smaller size 48 bike - had to saw 2 inch off to fit properly. The lowest setting is too high. The post locking system does not seem to hold well (perhaps because I saw 2 inch off).4. wheels are not tubeless compatible (from what I can tell)
@Tamas-Ulrich
@Tamas-Ulrich 4 года назад
Whoa. I make the same latte :'D ^^
@derahmad2831
@derahmad2831 6 лет назад
Wheelie good!
@foxdmulder
@foxdmulder 7 лет назад
why do zipp still use alu axles when dura ace use titanium.?
@JustinCrediblename
@JustinCrediblename 6 лет назад
not quite... fab.cba.mit.edu/classes/863.15/doc/tutorials/sandcasting/img/specific-stiff-strength.jpg
@tveetv2928
@tveetv2928 4 года назад
Notice they didn't show the impact tests on the real Zipp vs the "counterfeit". There are many documented examples of the "counterfeit" wheels out-performing the real genuine branded products, the truth is that with carbon it really does come down to each individual piece and a brands track record should not be the only consideration made when they all have had numerous products fail, and continue to do so. That includes Zipp. The big brands fail just as much as the cheaper chinese alternatives. The reality is that the big manufacturers are feeling the squeeze from the much more affordable products produced by the chinese carbon fibre cycling parts industry. Many of the cheaper option copies being made in the very same factories as some of the more well known branded options, and in addition to that, they are also subjected to the same rigorous quality and safety testing. What you saw in this video in my opinion was absolutely propaganda to create fear for the consumer that is considering whether to pay the big bucks or take the cheaper option. In my experience I bought a set of chinese 50mm clinchers which I am very happy with still after almost 5,000kms. Don't fall for the fear campaign. Paid presentation?? Yeeeeppp.
@louisGauto
@louisGauto 4 года назад
they are just mad because most the time its the same wheels being sold by one of their manufacturers under a unbadged or rebadged name for cheaper because they are excess product.. some manufacturers supply a certain line of products to various costumers( big brand name) and so of course they make some for whoever buys in or the factory sells some themselves for some marginal profit. We do get some people who collect and try to resale recasted or failed product from time to time.
@Albanez39
@Albanez39 5 лет назад
Where is the factory located? Is it Taiwan? I believe it's in the South East, probably Indonesia or Malaysia
@louisGauto
@louisGauto 4 года назад
yep like every big name brand wheel company and then they mark them up
@BradleyTemperley
@BradleyTemperley 7 лет назад
Si had a great orientation at ZIPP before starting as Mail Boy. So why wouldn't they trust him with a letter opener?
@Pushyhog
@Pushyhog 6 лет назад
U skipped hole drill machine!
@00bikeboy
@00bikeboy 7 лет назад
Would have been nice to see how the hubs were made.
@RomaniaDeAzi
@RomaniaDeAzi 7 лет назад
first of all if you can get zipp carbon wheels it would be a great idea to get a disk brake bike....
@jamesturner9858
@jamesturner9858 7 лет назад
Can you do a comparison between aftermarket wheels like these against the factory options. For example say these Zipp wheels versus say The wheels that come on a Giant, there SLR 0 wheels.How does a consumer know if they are really buying something much better then the ones that came on there bikes to begin with.
@liang8255
@liang8255 7 лет назад
it really takes good hand skills to make a perfect set of wheels, standard machines cannot do that yet.
@JakeRidesBikez
@JakeRidesBikez 6 лет назад
God that scared me when the press came down. Thought he lost his arm lol
@GordonMoat
@GordonMoat 7 лет назад
Today's episode: Si makes the new Zipp Panini.
@SimpleDragon1328
@SimpleDragon1328 7 лет назад
Me thinks you printed up that badge yourself Simon.. ;)
@Cruzanracer
@Cruzanracer 6 лет назад
Are you sure that was IN? Looked like a lot of overseas workforce in the background there...
@JustinCrediblename
@JustinCrediblename 6 лет назад
welcome to the new "america".
@paansukarjo90
@paansukarjo90 7 лет назад
6:17 "Si : that way" but still ended up turning into the wrong direction.. still long way to go Si.
@randombiketrips3296
@randombiketrips3296 7 лет назад
Si's special edition Zipp wheels will both be square.
@NewbArchitect
@NewbArchitect 7 лет назад
can i work there as an operator? nice!
@edwardbelo8663
@edwardbelo8663 5 лет назад
didn't know that Zipp uses Novatec hubs? check 10:15 - 10:17
@thehdynasty
@thehdynasty 5 лет назад
6:15 When someone is doing the same shit for a long time and the only excitement out of the job is to watch a noobie fail
@volleyislife3726
@volleyislife3726 7 лет назад
Notification squad!
@ClaudioINDASTRIA
@ClaudioINDASTRIA 7 лет назад
are all zipp wheels made in USA?
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