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How Engines are made? (Mega Factories Video) 

Engineering World
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An engine is a machine designed to convert one or more forms of energy into mechanical energy. Mechanical heat engines convert heat into work via various thermodynamic processes.
The internal combustion engine is perhaps the most common example of a chemical heat engine, in which heat from the combustion of a fuel causes rapid pressurization of the gaseous combustion products in the combustion chamber, causing them to expand and drive a piston, which turns a crankshaft. Unlike internal combustion engines, a reaction engine (such as a jet engine) produces thrust by expelling reaction mass, in accordance with Newton's third law of motion.
An engine block on the other hand is the structure which contains the cylinders, and other parts, of an internal combustion engine. In an early automotive engine, the engine block consisted of just the cylinder block, to which a separate crankcase was attached. Modern engine blocks typically have the crankcase integrated with the cylinder block as a single component. Engine blocks often also include elements such as coolant passages and oil galleries.
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16 июн 2022

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Комментарии : 140   
@pbasswil
@pbasswil Год назад
Important use of robots, yes, but I'm surprised at how much of the work is still done by hand. I couldn't believe the guy tightening bolts with a torque wrench, and then making hand-written notes in a little book! Surely the construction of a cheaper, higher volume engine (for instance for a Corolla) must be a lot more automated...
@xcranktc
@xcranktc Год назад
I think that what was shown here, were what are called "audit engines", where 1 out of say 100 engines is checked on manually. The normal assembly is likely indeed, a lot more automated.
@acdii
@acdii 6 месяцев назад
Not every engine is tested as it would take too long, they test random builds to ensure quality remains throughout production. The guy doing the torque at the end is doing a QC check to make sure that everything is being properly assembled, and again does it on random engines, not every engine. What is missing are the machines that do break in procedures prior to final engine assembly. This is usually done after the heads and timing components are fully assembled but before the covers are installed.
@palithadias7081
@palithadias7081 Год назад
I am very much impressed by seeing engine block is made and testing.
@MrTooTechnical
@MrTooTechnical Год назад
Kick ass. The cylinder machining cross hatch was the best part. Thanks.
@hapbob03
@hapbob03 Год назад
The robot,checking tolerance on sand casting,is quite amazing. A human doing this would be very boring and sloppy.
@engineeringworld.
@engineeringworld. Год назад
Thank you for your feedback :) Which process you liked the most?
@fancy3774
@fancy3774 Год назад
Most jobs are boring
@deaddoll1361
@deaddoll1361 Год назад
You failed to mention the aluminium used for casting is an alloy containing copper, silicon, manganese and magnesium to make the material much harder than pure aluminium would be. Pure aluminium is soft and unsuitable for engine components and the alloy used contains 10% to 15% additives. This is true for the cylinder heads and pistons as well. These additives are clumped together in the material, however the alloy is heat sensitive and a severe overheat results in the hardening elements dissipating, resulting in a softening of the material. The cylinder head may be too soft to clamp the head gasket adequately and the clyinder head retaining bolts can lose tension due to the alloy they seat on slowly collapsing.
@iaam117
@iaam117 6 месяцев назад
You tell um!!!!!!!!!!!1111
@dlouise64
@dlouise64 5 месяцев назад
thanks for sharing! very interesting to know
@nikhil13rai
@nikhil13rai 27 дней назад
i was just searching for this answer and was about go to google after few comments and i saw this comment. thanks for the info🔥🔥
@PacoOtis
@PacoOtis Год назад
Thanks for sharing and thanks for NOT having intrusive music! In the first half your voice is a bit difficult to discern. Best of luck!
@emif841
@emif841 Год назад
You are correct. Parts of the commentary are indecipherable.
@tijanimoruffdeen5021
@tijanimoruffdeen5021 Год назад
When the Pistons fixed so amazing
@kachrabhai4005
@kachrabhai4005 2 года назад
Very informative
@mvs9122
@mvs9122 Год назад
It is amazing such factories exists
@X001W19
@X001W19 Год назад
I feel that I will never be able to compete with the guys who design this factory.
@uniqko
@uniqko Год назад
amazing process
@poly_hexamethyl
@poly_hexamethyl Год назад
2:51 Amazing how quickly they can do precision measuring these days!
@mauriceong9861
@mauriceong9861 Год назад
My
@AdamKyleAnderson
@AdamKyleAnderson Год назад
That isn't measuring. The robot arms are cleaning the burrs on the casting buck.
@MegaJohnhammond
@MegaJohnhammond Год назад
what's truly amazing is how the robot picks up a straight 6 block and sets down a V6 block
@joeyjamison5772
@joeyjamison5772 Год назад
Yes, I noticed that too. It's called Robot Transformation.
@Kumar-ov9xk
@Kumar-ov9xk Год назад
The whole process was amazing to watch
@engineeringworld.
@engineeringworld. Год назад
Thank you for your feedback :)
@mrspeaker89
@mrspeaker89 5 месяцев назад
That's what she said
@rexmyers991
@rexmyers991 Год назад
I was disappointed that the machining processes on the engine block casting (other than honing the cylinder walls) was entirely omitted. Close up shots of the block showed the mating surface of the head having been previously machined as well as the fuel pump mounting, etc. But, we did not get to see it.
@williamjohnson6517
@williamjohnson6517 Год назад
I still can't get my head around not only what these machines are programmed to produce but the fact that people were genius enough to make the machines that produce the product in the first place. Truly amazing.👍
@richardabad1018
@richardabad1018 Год назад
@@williamjohnson6517 777j77
@richardabad1018
@richardabad1018 Год назад
@@williamjohnson6517 7
@richardabad1018
@richardabad1018 Год назад
@@williamjohnson6517 777
@richardabad1018
@richardabad1018 Год назад
@@williamjohnson6517u I'll 7h7
@pyaralisajwani740
@pyaralisajwani740 Год назад
All process were good
@hussienabukhalil2012
@hussienabukhalil2012 Год назад
German engine made in China ha ha ha
@samadalmelkar7393
@samadalmelkar7393 Год назад
Pouring the liquid aluminum was the best part.
@emif841
@emif841 Год назад
You can replicate with lead metal, such as lead sinkers for fishing, or pewter which melts at a lower temp than lead.
@memo.0__0
@memo.0__0 2 года назад
I really don't like when engine make sound but it's so cool to see who it's build
@jimmy4237
@jimmy4237 2 года назад
what the fuck
@ahmedrasheed543
@ahmedrasheed543 Год назад
@@jimmy4237 e
@ahmedrasheed543
@ahmedrasheed543 Год назад
@@jimmy4237 e
@ahotdj07
@ahotdj07 Год назад
Pretty cool.
@kashifabbasiabbasi5388
@kashifabbasiabbasi5388 10 месяцев назад
can we connect our basic education like basic physics, chemistry up to intermediate level to thoroughly understand its concept to the hi tech industry? we may come out of rote learning process and conclusively clear all subject of physics, chemistry and applied mathematics
@user-dx6dt4vm6w
@user-dx6dt4vm6w 5 месяцев назад
Never forget about safety. Use Softgle Comfort
@baldbollocks
@baldbollocks Год назад
I think the guy with the torque wrench must be doing a sample.
@geoffgreenhalgh3553
@geoffgreenhalgh3553 Год назад
Ageed.
@mariozhang8619
@mariozhang8619 Год назад
Tiexi Factory in Shenyang, China. B38, B48, B58 series
@johnlatham7092
@johnlatham7092 Год назад
Amazing watching this and seeing how all of this disappears when we move to electric cars !
@skipcampbell4226
@skipcampbell4226 Год назад
Actually to torque bolts by hand is the best way. But of course very time consuming. The person can keep a close eye on the tolerances. Porsche, Ferrari all the expensive engines are hand built for that purpose.
@geoffgreenhalgh3553
@geoffgreenhalgh3553 Год назад
They dont' do them one at at time. They use a multi tool.
@rickshearer
@rickshearer Год назад
fascinating!
@dodihsupriyadih9281
@dodihsupriyadih9281 8 месяцев назад
Terima kasih Videonya.
@jclay6680
@jclay6680 Год назад
The real question is how were they made ?
@billmorris2613
@billmorris2613 Год назад
Good morning to all from SE Louisiana 4 Sep 22.
@geoffgreenhalgh3553
@geoffgreenhalgh3553 Год назад
Was the CMM speeded up?
@brianwood7480
@brianwood7480 Год назад
Does anyone know What this 3 cylinder engine is going to be used for?
@bretchampion1037
@bretchampion1037 Год назад
It came in the I3
@petedavidson6931
@petedavidson6931 Год назад
Model is primarily a B38 Turbo Diesel
@raghavanramesh2483
@raghavanramesh2483 9 месяцев назад
Please make the videos as per PFD and with English subtitles.
@sambrown8224
@sambrown8224 Год назад
Every step of this video is a different engine. The casting is a cylinder head. The boring is a steel block, and the block itself goes from inline 3 to 4 to V6.
@brodricj3023
@brodricj3023 9 месяцев назад
The molding sand is incredible stuff.
@engineeringworld.
@engineeringworld. 8 месяцев назад
Thank you for your feedback! Which manufacturing process do you like the most?
@brodricj3023
@brodricj3023 8 месяцев назад
@@engineeringworld. Creating complex sand molds for metal casting.
@user-sf9pq5ox7w
@user-sf9pq5ox7w Год назад
hmmm. looks pretty old school on some of the steps.
@jimmyday9536
@jimmyday9536 10 месяцев назад
Interesting that robots do all the work and the few token humans are just there to watch.
@engineeringworld.
@engineeringworld. 8 месяцев назад
Isn't that amazing?! Which manufacturing process do you like the most?
@amalgamingyt902
@amalgamingyt902 Год назад
which part was most interesting? me: ALL OF IT
@kurtwm2010
@kurtwm2010 Год назад
2:36 looks like those two are talking to each other... wanna dance...?
@billserantoni9210
@billserantoni9210 Год назад
I worked at the Ford Motor Dearborn Engine plant in 1967. It was quite different (dirtier and oilier) from what you show here
@johnfranklin5277
@johnfranklin5277 Год назад
I have a 1968 Mustang coupe that was sold new in December of 67. Lifelong Southern California car bought at palm springs ford..289 , factory AC. Automatic transmission, power steering, and 4 wheel MANUAL brakes! LOL. White vinyl top. Has the cool turn signal lights in the hood. I bought it in 1977, my last year of high school. Was in great shape, I paid 600 dollars for it. Which of course was alot more money then than now. Is in excellent condition, still on the road. The original engine, only thing done to it was a new timing chain in 1982. My car was built at the SAN JOSE plant. Was 9 years old when I got it, now she's coming soon to 55 years old! Fortunately, I decided to stay 18...........I also have my parents 58 cadillac they bought in 1960. Its still on the road too.
@mikethompson9745
@mikethompson9745 Год назад
All the hi-Tech accurate measuring and clean work environment, add to that clean sand and Aluminum , no wonder they put out a suburb product, I bet they don't have to use a hammer to assemble their engine. Maybe the Pakistani Truck folks should watch how's its done.
@MarcoPaganoCultural
@MarcoPaganoCultural 9 месяцев назад
Background sound is too loud, how normal human being can't see this before rendering the file¿?
@nzhnmn121
@nzhnmn121 7 месяцев назад
На блоках цилиндров нет чугунный гильзы?
@petrol-x1688
@petrol-x1688 Год назад
Hey.how to get job in car manufacturing companies
@markissboi3583
@markissboi3583 Год назад
when no cameras watching you zzz's pass pass xd
@subramaniamchandrasekar1397
Engines were made by humans and the vehicles driven by humans >>> Engines made by robots and the vehicles driven by humans >>>Engines made by robots and driven by robots>>> No more engines by 2035. Robots remain to drive the new electric assembled by robots. Humans will be more unemployed.
@Calymos
@Calymos Год назад
ngl, the music right around 7:00 sounds like RPG battle music
@emeryviau5069
@emeryviau5069 Год назад
I thought they were all good
@bulletbullet7902
@bulletbullet7902 Год назад
Great video, however it would have been even better if the music was not added to it. When will content creators finally wake up that background music is not a requirement for a good video..SMH
@chetanpatel5188
@chetanpatel5188 11 месяцев назад
It has just shown casting and fitting.. Not given explanation on actual inputs😢
@Poorvikss
@Poorvikss Год назад
Three cylinder BMW 😵
@ldnwholesale8552
@ldnwholesale8552 Год назад
A pity they missed 2/3 of the operations to actually machine and build an engine. Though engine?? It only has 3 cylinders. How long has BMW been manufacturing in China?
@petedavidson6931
@petedavidson6931 Год назад
B38 model bmw, turbo Diesel engine noisy but efficient relying on the turbo for boost…
@happymann839
@happymann839 Год назад
👍👍👍👍💪💪💪
@ufartface
@ufartface Год назад
cast iron sleeves tho?
@deanfarr3249
@deanfarr3249 Год назад
This plant must be in Michigan where the automobiles are assembled
@oldfart3137
@oldfart3137 Год назад
You've got to be kidding.
@xl000
@xl000 Год назад
Very refreshing to watch this after watching pakistani workers trying to manufacture something using a random alloy in a sketchy / unsafe workshop, wearing sandals.
@engineeringworld.
@engineeringworld. Год назад
Thank you for your feedback :) Which process you liked the most?
@faizelphilander6938
@faizelphilander6938 Год назад
How do one determine horsepower and torque
@petedavidson6931
@petedavidson6931 Год назад
Bore vs Stroke design rule’s not to forget Volumetric Pressure from the turbo against Compression Ratio..
@emif841
@emif841 Год назад
They use a dynamometer
@Roberttttttttt
@Roberttttttttt Год назад
We use aluminium here instead of illuminum 😉
@philipketchell8369
@philipketchell8369 Год назад
I cannot stand how Yanks say it...
@tritran9688
@tritran9688 Год назад
Molding
@CyberSnypa
@CyberSnypa Год назад
aluminum engines specifically increase fuel efficiency?
@roborylan7094
@roborylan7094 Год назад
yes aluminum is much lighter
@josephastier7421
@josephastier7421 Год назад
Yes. The lighter the parts the easier they are to move.
@petedavidson6931
@petedavidson6931 Год назад
No No No the block doesn’t move the pistons move up n down… the aluminum is light weight… can you imagine sliding in a Detroit Cast Iron block into a mini BMW… the power to weight ratio would be awful although once you get a steel or cast iron block going down the road it’s like a Cadillac smooth…
@brianmuhlingBUM
@brianmuhlingBUM Год назад
Background noise ruins the narration. This production is otherwise really good .
@mvs9122
@mvs9122 Год назад
I hate the added music. These videos are interesting because they are real and amzing. The music takes away the authenticity of the place and the ability of the audience to get a more realistic experience.
@ikay2102
@ikay2102 Год назад
Testing phase
@jeffbaxter8770
@jeffbaxter8770 Год назад
Factory noise drowns out voice at times. Pity.
@christopherdudley1585
@christopherdudley1585 2 года назад
my favorite part was when he actually used a torque wrench
@jusels7735
@jusels7735 Год назад
Mine was all about instrumentation and control for the whole process
@rolandburisch9489
@rolandburisch9489 Год назад
A 3 cylinder BMW engine?
@superdave380
@superdave380 Год назад
They are used in plug-in-hybrids
@faezalaziz932
@faezalaziz932 6 месяцев назад
Casting
@michaelparreno5391
@michaelparreno5391 Год назад
CNC
@charlesvb6941
@charlesvb6941 Год назад
Construction en chine
@CarlosAlberto-ii1li
@CarlosAlberto-ii1li Год назад
Why are you asking us if we know how engines are made.
@lydroflexmecaniquegeneraletv
Je suis technicien confection flexible hydraulique
@STANPAN772
@STANPAN772 Год назад
Help Me - to słynne BMW robią w Chinach.
@byaskumar8946
@byaskumar8946 Год назад
I am 18 old from . I left my study Becusse of some reason but I daily try to learn this 😃
@jeffbaxter8770
@jeffbaxter8770 Год назад
Pistons
@coloradowilderness3139
@coloradowilderness3139 Год назад
This is called German Technology.
@thenorm8489
@thenorm8489 Год назад
nice video...too bad they got an announcer with a pretty voice that doesn t have a clue what he s tal;king about
@clarkdavis5333
@clarkdavis5333 Год назад
Why are humans needed for any of this?
@Ahsanbinmuaz
@Ahsanbinmuaz Год назад
Help me
@richardb1791
@richardb1791 9 месяцев назад
Yeah, screw electric cars!
@azeemsoona
@azeemsoona Год назад
All of these will become obsolete in the coming years as internal combustion engines with pistons and other moving parts will be replaced with electrical motor engines. Engine oil and other related stuff will become useless.
@johnfranklin5277
@johnfranklin5277 Год назад
Your a girl.
@jb-xc4oh
@jb-xc4oh Год назад
Maybe in a hundred years or so...!!
@jwpalmer24
@jwpalmer24 Год назад
We are no where near that point, and i seriously doubt if it ever happens completely. I dont know if you know what batteries are made from, but they ain't called rare earth minerals for no reason 🤣🤣🤣
@yogeshkumar7402
@yogeshkumar7402 Год назад
Always speak advance engine,but in india we are seeing fifty years old pattern engine in tractors
@jamesaucutt8284
@jamesaucutt8284 Год назад
Ones that don’t break all engines that are made today are junk they don’t last of course that’s all by design that’s how manufacturers get rich because they know that the engine will break after the warranty is up I like the engines from when they originated up through the 90s because they were built to last and they didn’t require a considerable amount of maintenance like these new ones do these new engines are very sensitive just like the people that are on the far left any little thing and they have a breakdown
@aaronbrown5252
@aaronbrown5252 Год назад
Punctuation is your friend, just as being passive-aggressive is not your friend.
@bobolulu7615
@bobolulu7615 Год назад
You have no idea do you. You probably had one engine fail for a simple reason and now you've lumped every engine as bad. Sucks to be you.
@geoffgreenhalgh3553
@geoffgreenhalgh3553 Год назад
Too many plastic chain tensioners used on German cars. They go brittle when out of warranty. Also plastic hose housings that fail with heat and age. Penny pinching accountants.
@petedavidson6931
@petedavidson6931 Год назад
The entire idea is to have a new car owner enjoy several years of carefree driving then BAM.. hit ‘em with huge costs to the point of screw it they trade in. So go to a Tesla Dealer go into Parts Dept. tell ‘em you want to purchase a full Battery Bank for your potential new model purchase…. get ready to walk out and buy gas or diesel. Have you seen the effects of taking a Arc Welding capable battery cell and smashing the car in a 80 mph T-bone or Head-on….incredibly fireworks…
@cleandiaper
@cleandiaper Год назад
Chinese made engines for a German car.
@petedavidson6931
@petedavidson6931 Год назад
The only way, or rules are, if you want to sell a car in not your country you must have the plant there to employ local population. Made local Buy local…the money stays for the most part in China to be ready reinvested in China… lots of rules to follow…
@papabits5721
@papabits5721 Год назад
These were absolutely shite engines
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