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How Engines are made? (Mega Factories Video) 

Engineering World
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An engine is a machine designed to convert one or more forms of energy into mechanical energy. Mechanical heat engines convert heat into work via various thermodynamic processes.
The internal combustion engine is perhaps the most common example of a chemical heat engine, in which heat from the combustion of a fuel causes rapid pressurization of the gaseous combustion products in the combustion chamber, causing them to expand and drive a piston, which turns a crankshaft. Unlike internal combustion engines, a reaction engine (such as a jet engine) produces thrust by expelling reaction mass, in accordance with Newton's third law of motion.
An engine block on the other hand is the structure which contains the cylinders, and other parts, of an internal combustion engine. In an early automotive engine, the engine block consisted of just the cylinder block, to which a separate crankcase was attached. Modern engine blocks typically have the crankcase integrated with the cylinder block as a single component. Engine blocks often also include elements such as coolant passages and oil galleries.
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26 сен 2024

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Комментарии : 144   
@pbasswil
@pbasswil 2 года назад
Important use of robots, yes, but I'm surprised at how much of the work is still done by hand. I couldn't believe the guy tightening bolts with a torque wrench, and then making hand-written notes in a little book! Surely the construction of a cheaper, higher volume engine (for instance for a Corolla) must be a lot more automated...
@xcranktc
@xcranktc 2 года назад
I think that what was shown here, were what are called "audit engines", where 1 out of say 100 engines is checked on manually. The normal assembly is likely indeed, a lot more automated.
@acdii
@acdii 9 месяцев назад
Not every engine is tested as it would take too long, they test random builds to ensure quality remains throughout production. The guy doing the torque at the end is doing a QC check to make sure that everything is being properly assembled, and again does it on random engines, not every engine. What is missing are the machines that do break in procedures prior to final engine assembly. This is usually done after the heads and timing components are fully assembled but before the covers are installed.
@palithadias7081
@palithadias7081 2 года назад
I am very much impressed by seeing engine block is made and testing.
@MrTooTechnical
@MrTooTechnical 2 года назад
Kick ass. The cylinder machining cross hatch was the best part. Thanks.
@rexmyers991
@rexmyers991 2 года назад
I was disappointed that the machining processes on the engine block casting (other than honing the cylinder walls) was entirely omitted. Close up shots of the block showed the mating surface of the head having been previously machined as well as the fuel pump mounting, etc. But, we did not get to see it.
@williamjohnson6517
@williamjohnson6517 2 года назад
I still can't get my head around not only what these machines are programmed to produce but the fact that people were genius enough to make the machines that produce the product in the first place. Truly amazing.👍
@richardabad1018
@richardabad1018 2 года назад
@@williamjohnson6517 777j77
@richardabad1018
@richardabad1018 2 года назад
@@williamjohnson6517 7
@richardabad1018
@richardabad1018 2 года назад
@@williamjohnson6517 777
@richardabad1018
@richardabad1018 2 года назад
@@williamjohnson6517u I'll 7h7
@LastChanceFossil
@LastChanceFossil 8 дней назад
But what robot created the robot to create the engines? AMAzing
@PacoOtis
@PacoOtis 2 года назад
Thanks for sharing and thanks for NOT having intrusive music! In the first half your voice is a bit difficult to discern. Best of luck!
@emif841
@emif841 Год назад
You are correct. Parts of the commentary are indecipherable.
@uniqko
@uniqko 2 года назад
amazing process
@MegaJohnhammond
@MegaJohnhammond 2 года назад
what's truly amazing is how the robot picks up a straight 6 block and sets down a V6 block
@joeyjamison5772
@joeyjamison5772 Год назад
Yes, I noticed that too. It's called Robot Transformation.
@poly_hexamethyl
@poly_hexamethyl 2 года назад
2:51 Amazing how quickly they can do precision measuring these days!
@mauriceong9861
@mauriceong9861 2 года назад
My
@AdamKyleAnderson
@AdamKyleAnderson 2 года назад
That isn't measuring. The robot arms are cleaning the burrs on the casting buck.
@hussienabukhalil2012
@hussienabukhalil2012 2 года назад
German engine made in China ha ha ha
@thomaspalmarin7375
@thomaspalmarin7375 Месяц назад
Thats exactly what I was thinking
@subramaniamchandrasekar1397
@subramaniamchandrasekar1397 2 года назад
Engines were made by humans and the vehicles driven by humans >>> Engines made by robots and the vehicles driven by humans >>>Engines made by robots and driven by robots>>> No more engines by 2035. Robots remain to drive the new electric assembled by robots. Humans will be more unemployed.
@brodricj3023
@brodricj3023 Год назад
The molding sand is incredible stuff.
@engineeringworld.
@engineeringworld. Год назад
Thank you for your feedback! Which manufacturing process do you like the most?
@brodricj3023
@brodricj3023 Год назад
@@engineeringworld. Creating complex sand molds for metal casting.
@mvs9122
@mvs9122 2 года назад
It is amazing such factories exists
@cli4g67graS
@cli4g67graS 2 года назад
I feel that I will never be able to compete with the guys who design this factory.
@samadalmelkar7393
@samadalmelkar7393 2 года назад
Pouring the liquid aluminum was the best part.
@emif841
@emif841 Год назад
You can replicate with lead metal, such as lead sinkers for fishing, or pewter which melts at a lower temp than lead.
@skipcampbell4226
@skipcampbell4226 2 года назад
Actually to torque bolts by hand is the best way. But of course very time consuming. The person can keep a close eye on the tolerances. Porsche, Ferrari all the expensive engines are hand built for that purpose.
@geoffgreenhalgh3553
@geoffgreenhalgh3553 2 года назад
They dont' do them one at at time. They use a multi tool.
@pyaralisajwani740
@pyaralisajwani740 2 года назад
All process were good
@mariozhang8619
@mariozhang8619 2 года назад
Tiexi Factory in Shenyang, China. B38, B48, B58 series
@tijanimoruffdeen5021
@tijanimoruffdeen5021 2 года назад
When the Pistons fixed so amazing
@johnlatham7092
@johnlatham7092 2 года назад
Amazing watching this and seeing how all of this disappears when we move to electric cars !
@kashifabbasiabbasi5388
@kashifabbasiabbasi5388 Год назад
can we connect our basic education like basic physics, chemistry up to intermediate level to thoroughly understand its concept to the hi tech industry? we may come out of rote learning process and conclusively clear all subject of physics, chemistry and applied mathematics
@flozon5240
@flozon5240 16 дней назад
Why do the robot arms look like humans
@sambrown8224
@sambrown8224 2 года назад
Every step of this video is a different engine. The casting is a cylinder head. The boring is a steel block, and the block itself goes from inline 3 to 4 to V6.
@andrewDalina
@andrewDalina 9 месяцев назад
Never forget about safety. Use Softgle Comfort
@MarcoJulio-k5n
@MarcoJulio-k5n Год назад
Background sound is too loud, how normal human being can't see this before rendering the file¿?
@billmorris2613
@billmorris2613 2 года назад
Good morning to all from SE Louisiana 4 Sep 22.
@kurtwm2010
@kurtwm2010 2 года назад
2:36 looks like those two are talking to each other... wanna dance...?
@raghavanramesh2483
@raghavanramesh2483 Год назад
Please make the videos as per PFD and with English subtitles.
@kachrabhai4005
@kachrabhai4005 2 года назад
Very informative
@memo.0__0
@memo.0__0 2 года назад
I really don't like when engine make sound but it's so cool to see who it's build
@jimmy4237
@jimmy4237 2 года назад
what the fuck
@ahmedrasheed543
@ahmedrasheed543 2 года назад
@@jimmy4237 e
@ahmedrasheed543
@ahmedrasheed543 2 года назад
@@jimmy4237 e
@amalgamingyt902
@amalgamingyt902 Год назад
which part was most interesting? me: ALL OF IT
@brianwood7480
@brianwood7480 2 года назад
Does anyone know What this 3 cylinder engine is going to be used for?
@bretchampion1037
@bretchampion1037 2 года назад
It came in the I3
@petedavidson6931
@petedavidson6931 2 года назад
Model is primarily a B38 Turbo Diesel
@bulletbullet7902
@bulletbullet7902 2 года назад
Great video, however it would have been even better if the music was not added to it. When will content creators finally wake up that background music is not a requirement for a good video..SMH
@jimmyday9536
@jimmyday9536 Год назад
Interesting that robots do all the work and the few token humans are just there to watch.
@engineeringworld.
@engineeringworld. Год назад
Isn't that amazing?! Which manufacturing process do you like the most?
@mikethompson9745
@mikethompson9745 2 года назад
All the hi-Tech accurate measuring and clean work environment, add to that clean sand and Aluminum , no wonder they put out a suburb product, I bet they don't have to use a hammer to assemble their engine. Maybe the Pakistani Truck folks should watch how's its done.
@user-sf9pq5ox7w
@user-sf9pq5ox7w 2 года назад
hmmm. looks pretty old school on some of the steps.
@rickshearer
@rickshearer Год назад
fascinating!
@ldnwholesale8552
@ldnwholesale8552 2 года назад
A pity they missed 2/3 of the operations to actually machine and build an engine. Though engine?? It only has 3 cylinders. How long has BMW been manufacturing in China?
@petedavidson6931
@petedavidson6931 2 года назад
B38 model bmw, turbo Diesel engine noisy but efficient relying on the turbo for boost…
@jclay6680
@jclay6680 2 года назад
The real question is how were they made ?
@billserantoni9210
@billserantoni9210 2 года назад
I worked at the Ford Motor Dearborn Engine plant in 1967. It was quite different (dirtier and oilier) from what you show here
@johnfranklin5277
@johnfranklin5277 2 года назад
I have a 1968 Mustang coupe that was sold new in December of 67. Lifelong Southern California car bought at palm springs ford..289 , factory AC. Automatic transmission, power steering, and 4 wheel MANUAL brakes! LOL. White vinyl top. Has the cool turn signal lights in the hood. I bought it in 1977, my last year of high school. Was in great shape, I paid 600 dollars for it. Which of course was alot more money then than now. Is in excellent condition, still on the road. The original engine, only thing done to it was a new timing chain in 1982. My car was built at the SAN JOSE plant. Was 9 years old when I got it, now she's coming soon to 55 years old! Fortunately, I decided to stay 18...........I also have my parents 58 cadillac they bought in 1960. Its still on the road too.
@Calymos
@Calymos Год назад
ngl, the music right around 7:00 sounds like RPG battle music
@chetanpatel5188
@chetanpatel5188 Год назад
It has just shown casting and fitting.. Not given explanation on actual inputs😢
@nzhnmn121
@nzhnmn121 11 месяцев назад
На блоках цилиндров нет чугунный гильзы?
@geoffgreenhalgh3553
@geoffgreenhalgh3553 2 года назад
Was the CMM speeded up?
@brianmuhlingBUM
@brianmuhlingBUM 2 года назад
Background noise ruins the narration. This production is otherwise really good .
@mvs9122
@mvs9122 2 года назад
I hate the added music. These videos are interesting because they are real and amzing. The music takes away the authenticity of the place and the ability of the audience to get a more realistic experience.
@xl000
@xl000 2 года назад
Very refreshing to watch this after watching pakistani workers trying to manufacture something using a random alloy in a sketchy / unsafe workshop, wearing sandals.
@engineeringworld.
@engineeringworld. Год назад
Thank you for your feedback :) Which process you liked the most?
@deanfarr3249
@deanfarr3249 2 года назад
This plant must be in Michigan where the automobiles are assembled
@oldfart3137
@oldfart3137 2 года назад
You've got to be kidding.
@Poorvikss
@Poorvikss Год назад
Three cylinder BMW 😵
@thenorm8489
@thenorm8489 2 года назад
nice video...too bad they got an announcer with a pretty voice that doesn t have a clue what he s tal;king about
@markissboi3583
@markissboi3583 2 года назад
when no cameras watching you zzz's pass pass xd
@Stallone.world03
@Stallone.world03 Год назад
I am 18 old from . I left my study Becusse of some reason but I daily try to learn this 😃
@jeffbaxter8770
@jeffbaxter8770 2 года назад
Factory noise drowns out voice at times. Pity.
@Roberttttttttt
@Roberttttttttt 2 года назад
We use aluminium here instead of illuminum 😉
@philipketchell8369
@philipketchell8369 2 года назад
I cannot stand how Yanks say it...
@emeryviau5069
@emeryviau5069 2 года назад
I thought they were all good
@tritran9688
@tritran9688 2 года назад
Molding
@petrol-x1688
@petrol-x1688 2 года назад
Hey.how to get job in car manufacturing companies
@faizelphilander6938
@faizelphilander6938 2 года назад
How do one determine horsepower and torque
@petedavidson6931
@petedavidson6931 2 года назад
Bore vs Stroke design rule’s not to forget Volumetric Pressure from the turbo against Compression Ratio..
@emif841
@emif841 Год назад
They use a dynamometer
@CarlosAlberto-ii1li
@CarlosAlberto-ii1li 2 года назад
Why are you asking us if we know how engines are made.
@happymann839
@happymann839 2 года назад
👍👍👍👍💪💪💪
@christopherdudley1585
@christopherdudley1585 2 года назад
my favorite part was when he actually used a torque wrench
@jusels7735
@jusels7735 2 года назад
Mine was all about instrumentation and control for the whole process
@lydroflexmecaniquegeneraletv
@lydroflexmecaniquegeneraletv 2 года назад
Je suis technicien confection flexible hydraulique
@coloradowilderness3139
@coloradowilderness3139 2 года назад
This is called German Technology.
@CyberSnypa
@CyberSnypa 2 года назад
aluminum engines specifically increase fuel efficiency?
@roborylan7094
@roborylan7094 2 года назад
yes aluminum is much lighter
@josephastier7421
@josephastier7421 2 года назад
Yes. The lighter the parts the easier they are to move.
@petedavidson6931
@petedavidson6931 2 года назад
No No No the block doesn’t move the pistons move up n down… the aluminum is light weight… can you imagine sliding in a Detroit Cast Iron block into a mini BMW… the power to weight ratio would be awful although once you get a steel or cast iron block going down the road it’s like a Cadillac smooth…
@faezalaziz932
@faezalaziz932 10 месяцев назад
Casting
@ikay2102
@ikay2102 2 года назад
Testing phase
@STANPAN772
@STANPAN772 2 года назад
Help Me - to słynne BMW robią w Chinach.
@charlesvb6941
@charlesvb6941 2 года назад
Construction en chine
@rolandburisch9489
@rolandburisch9489 2 года назад
A 3 cylinder BMW engine?
@superdave380
@superdave380 2 года назад
They are used in plug-in-hybrids
@RickB1792
@RickB1792 Год назад
Yeah, screw electric cars!
@michaelparreno5391
@michaelparreno5391 2 года назад
CNC
@jeffbaxter8770
@jeffbaxter8770 2 года назад
Pistons
@azeemsoona
@azeemsoona 2 года назад
All of these will become obsolete in the coming years as internal combustion engines with pistons and other moving parts will be replaced with electrical motor engines. Engine oil and other related stuff will become useless.
@johnfranklin5277
@johnfranklin5277 2 года назад
Your a girl.
@jb-xc4oh
@jb-xc4oh 2 года назад
Maybe in a hundred years or so...!!
@jwpalmer24
@jwpalmer24 2 года назад
We are no where near that point, and i seriously doubt if it ever happens completely. I dont know if you know what batteries are made from, but they ain't called rare earth minerals for no reason 🤣🤣🤣
@yogeshkumar7402
@yogeshkumar7402 2 года назад
Always speak advance engine,but in india we are seeing fifty years old pattern engine in tractors
@Ahsanbinmuaz
@Ahsanbinmuaz 2 года назад
Help me
@gawddangthatsmoist2251
@gawddangthatsmoist2251 3 дня назад
Made in China..... Ugh
@papabits5721
@papabits5721 2 года назад
These were absolutely shite engines
@ufartface
@ufartface 2 года назад
cast iron sleeves tho?
@cleandiaper
@cleandiaper 2 года назад
Chinese made engines for a German car.
@petedavidson6931
@petedavidson6931 2 года назад
The only way, or rules are, if you want to sell a car in not your country you must have the plant there to employ local population. Made local Buy local…the money stays for the most part in China to be ready reinvested in China… lots of rules to follow…
@deaddoll1361
@deaddoll1361 Год назад
You failed to mention the aluminium used for casting is an alloy containing copper, silicon, manganese and magnesium to make the material much harder than pure aluminium would be. Pure aluminium is soft and unsuitable for engine components and the alloy used contains 10% to 15% additives. This is true for the cylinder heads and pistons as well. These additives are clumped together in the material, however the alloy is heat sensitive and a severe overheat results in the hardening elements dissipating, resulting in a softening of the material. The cylinder head may be too soft to clamp the head gasket adequately and the clyinder head retaining bolts can lose tension due to the alloy they seat on slowly collapsing.
@GICK117
@GICK117 10 месяцев назад
You tell um!!!!!!!!!!!1111
@dlouise64
@dlouise64 8 месяцев назад
thanks for sharing! very interesting to know
@nikhil13rai
@nikhil13rai 4 месяца назад
i was just searching for this answer and was about go to google after few comments and i saw this comment. thanks for the info🔥🔥
@hapbob03
@hapbob03 2 года назад
The robot,checking tolerance on sand casting,is quite amazing. A human doing this would be very boring and sloppy.
@engineeringworld.
@engineeringworld. Год назад
Thank you for your feedback :) Which process you liked the most?
@fancy3774
@fancy3774 Год назад
Most jobs are boring
@baldbollocks
@baldbollocks 2 года назад
I think the guy with the torque wrench must be doing a sample.
@geoffgreenhalgh3553
@geoffgreenhalgh3553 2 года назад
Ageed.
@dodihsupriyadih9281
@dodihsupriyadih9281 Год назад
Terima kasih Videonya.
@Kumar-ov9xk
@Kumar-ov9xk Год назад
The whole process was amazing to watch
@engineeringworld.
@engineeringworld. Год назад
Thank you for your feedback :)
@mrspeaker89
@mrspeaker89 9 месяцев назад
That's what she said
@clarkdavis5333
@clarkdavis5333 2 года назад
Why are humans needed for any of this?
@ahotdj07
@ahotdj07 2 года назад
Pretty cool.
@jamesaucutt8284
@jamesaucutt8284 2 года назад
Ones that don’t break all engines that are made today are junk they don’t last of course that’s all by design that’s how manufacturers get rich because they know that the engine will break after the warranty is up I like the engines from when they originated up through the 90s because they were built to last and they didn’t require a considerable amount of maintenance like these new ones do these new engines are very sensitive just like the people that are on the far left any little thing and they have a breakdown
@aaronbrown5252
@aaronbrown5252 2 года назад
Punctuation is your friend, just as being passive-aggressive is not your friend.
@bobolulu7615
@bobolulu7615 2 года назад
You have no idea do you. You probably had one engine fail for a simple reason and now you've lumped every engine as bad. Sucks to be you.
@geoffgreenhalgh3553
@geoffgreenhalgh3553 2 года назад
Too many plastic chain tensioners used on German cars. They go brittle when out of warranty. Also plastic hose housings that fail with heat and age. Penny pinching accountants.
@petedavidson6931
@petedavidson6931 2 года назад
The entire idea is to have a new car owner enjoy several years of carefree driving then BAM.. hit ‘em with huge costs to the point of screw it they trade in. So go to a Tesla Dealer go into Parts Dept. tell ‘em you want to purchase a full Battery Bank for your potential new model purchase…. get ready to walk out and buy gas or diesel. Have you seen the effects of taking a Arc Welding capable battery cell and smashing the car in a 80 mph T-bone or Head-on….incredibly fireworks…
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