How to Install a Router Lift in a Table Saw Extension | JessEm Rout-R-Lift II

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I got this JessEm Rout-R-Lift II for Christmas last year and finally got around to installing it in the extension of my table saw. The table is MDF with melamine topping, into which I routed a recess to catch the phenolic top of the lift insert. I then made a switched outlet box to control the router and ran it through some test cuts. It works great!
🔨 Build article: www.glennfrazee.com/projects/router-lift-table-saw-extension
- JessEm Rout-R-Lift II: amzn.to/3aqClVc
- DeWalt DW616 Router: amzn.to/3h1LBAo
- Paddle switch: amzn.to/2Y5j8AY
🙏 If you want to support what I do, please consider buying through my Amazon Affiliates link:
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Опубликовано:

16 дек 2020

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Комментарии : 95

@garyknight6766 3 года назад

I am doing the same on my table saw table as well, this was a great help. One question, can you provide reference (brand) to where to purchase that safety switch?

@GlennFrazeeYT 3 года назад

I used this one: amzn.to/2Y5j8AY

@allenrosenblum3654 2 года назад

I use a light switch and wire it to an outlet. Switch goes on the outside of the table and the outlet is behind it on the inside of the table. Now you can plug your router in and your shop vac.

@dufreebell Год назад

You make the build appear so simple. Thanks for making the video and sharing your idea.

@GlennFrazeeYT Год назад

Glad it was helpful

@belavandervoort 6 месяцев назад

No riving knife, no push sticks, no fingers, no problem.

@GlennFrazeeYT 6 месяцев назад

You got it 👍

@trenton7 2 месяца назад

You’re playing with fire with that table saw

@GlennFrazeeYT 2 месяца назад

Aren't we all

@mcongmail7278 2 года назад

Thank you very much for this tutorial. It is a great help!

@GlennFrazeeYT 2 года назад

Glad to hear it!

@pcm9969 2 года назад

I'm purchasing a Jessem II and wanted to know how to mount it. A most excellent video! Thanks.

@GlennFrazeeYT 2 года назад

Glad it was helpful, Perry!

@adamkirkland4348 3 года назад

Awesome video! Thanks for all the little details. You got a new subscriber.

@GlennFrazeeYT 3 года назад

Thanks Adam!

@CharlesNolanArt Год назад

That is 100% cool! I want this! very good video, thank you!

@GlennFrazeeYT Год назад

Thanks Charles!

@LcarlosCiceron8254 3 года назад

Excelente paso a paso, Gracias!!

@GlennFrazeeYT 3 года назад

Gracias Luis!

@dzillen 2 года назад

Thanks!

@GlennFrazeeYT 2 года назад

You're welcome!

@dannmarks Год назад

Well this is my second time watching the video. Table is made and Lift Table is in. Tomorrow I will add Switch and start using it. I like the storage for the screw for the lift.

@GlennFrazeeYT Год назад

Glad it was helpful 👍

@erikpound5285 3 года назад

good job!

@GlennFrazeeYT 3 года назад

Thanks Erik!

@PermacultureLongboarder 4 месяца назад

LOVE the switch brother what a cool build and great idea no longer having to tote around extension cords or trip over the shop vac :)

@GlennFrazeeYT 4 месяца назад

Thanks!

@jasonm887 4 месяца назад

Nice work, buddy. Im looking at this exact lift. Looks fantastic!

@GlennFrazeeYT 4 месяца назад

Thanks Jason!

@normancarnahan4893 2 года назад

Thanks Glenn! Useful demo on the router plate installation. It sure seems like it would be helpful if JessEm would provide a simple (and free) PDF printable template. Oh well. For those who may not have a 1 1/2 inch diameter rabbeting bit, a 1 1/2 inch Forstner bit (or even a 1 1/2 inch hole saw) should help make the 3/4 inch radius rounded corners --- using appropriate depth setting and some TLC.

@GlennFrazeeYT 2 года назад

Thanks Norm! Good suggestion.

@sal8372 2 года назад

Enjoyed vid

@GlennFrazeeYT 2 года назад

👍

@demarsouthard3620 Год назад

Thanks for the video -- it was a big help. I was surprised that JessEm doesn't include a guide for installing the router lift in a custom built table. They assume you've bought theirs.

@GlennFrazeeYT Год назад

Glad it was helpful

@bryonweatherford1772 3 года назад

On your test cut, that pin in the insert Is a STARTER PIN. You start with your work piece on it for support as you feed it into the bit.

@GlennFrazeeYT 3 года назад

Yep. I don't really use them so was unfamiliar.

@mikebowers8872 3 года назад

I did 4 of these set ups on Tuesday, don't over think it

@GlennFrazeeYT 3 года назад

I wasn't under the impression that I did.

@jonconnors6488 Год назад

Thanks for this! Questions as I'm fairly new to woodworking. For your jig in the beginning to drill the corner holes right before using your jigsaw, the bit used is 3/4" forstner? Also, is the center of the jig hole 3/4 in from both sides or is it just easier to make sure the hole is just inside the sides of the inner line so there is a 1/4" gap to the inner line corner? I imagine this is how you get the right corner rounding so the corners of the plate fit well after you go around with your rabbit bit? Last question, are you using a 1 1/2" rabbit bit to go around for the recess? Thanks!

@jimcadorette9418 2 года назад

Thanks for your video. Any thoughts on how you would add dust collection from below the table besides making a box?

@GlennFrazeeYT 2 года назад

Thanks Jim. Nothing better springs to mind than boxing it in.

@allenrosenblum3654 2 года назад

Dust collection bin from ROCKLER.

@drewjbx228 10 месяцев назад

Thanks for sharing this video! Can you tell me the depth of the recess, I plan on cutting a hole for this exact same insert on a CNC table.

@GlennFrazeeYT 10 месяцев назад

It's the same as the platen thickness

@cbartek63 3 года назад

What size of bit did you use with the template for the corners ? Thanks

@GlennFrazeeYT 3 года назад

I used one of these: amzn.to/2RiH7gC

@adgieem1 4 месяца назад

I STRONGLY suggest you ADD supports under table as close to router lift as you can to prevent the table from sagging. The weight of the router and lift will ABSOLUTELY cause it to sag over time since you used particle board ..

@GlennFrazeeYT 4 месяца назад

Replacing the table is on my list. It's older than I am.

@adgieem1 4 месяца назад

@@GlennFrazeeYT but not as wise right. 😉

@cfamily9095 8 месяцев назад

Hi Glenn -- Loved the video. First time watching your channel. Hey can I ask you a question that there may not be a good answer to? I'm a new woodworker. What's the benefit of adding the router table to your table saw extension vs a separate router table either built or bought? Just personal preference or is there a reason to have it as part of table saw? Thanks - Craig

@GlennFrazeeYT 8 месяцев назад

My space is limited, so including it in my table saw makes it a two-for-one machine. If I had the space, I'd have used a dedicated table.

@aux1z11 Год назад

I'm looking to get this for my extension table, how thick is this plate ?

@GlennFrazeeYT Год назад

About 3/8" or so

@cbartek63 3 года назад

What's the drill bit size in your jig for the corners ? Thanks again

@GlennFrazeeYT 3 года назад

I think it was 1/4".

@psomlo 3 года назад

@@GlennFrazeeYT As per another video and my own inspection, the corners of the lift appear to have a 3/4" radius.

@GlennFrazeeYT 3 года назад

Ah, the corner radius of the top plate, yes. Couldn't tell what the OP was asking.

@The_Ol_Bizzaroo 3 года назад

Great video! How wide did you end up making the rabbet for the plate to rest on? Thanks!

@GlennFrazeeYT 3 года назад

About 1/2".

@kurtiswilliams6629 2 года назад

One thing I haven't been able to find was this: what is the diameter of your rabbeting bit cutter head? It seems to match the corner radius of the plate flawlessly.

@kurtiswilliams6629 2 года назад

Excellent video by the way! Thanks for the content. You should consider adding affiliate links for the router bits you used as well, just saying, people looking to buy a lift probably already have a router but they might not have the bits and those ain't cheap ;)

@GlennFrazeeYT 2 года назад

Thanks Kurtis! I drilled holes in the corners so that the rabbeting but I had would work. Requires a bit of math, and will depend on the bit you have available.

@derrickknight4985 8 месяцев назад

The grub screw on the bottom plate needs screwing in so the bolt touches the top plate.

@Batterycr 3 года назад

Where buy it. Amazon?

@GlennFrazeeYT 3 года назад

See the links in the description.

@mattsgarageshop 2 года назад

Nice work. What size threaded inserts did you use? (I don’t have a thread gauge so want to order the right size from McMaster-Carr)

@GlennFrazeeYT 2 года назад

They were 1/4-20 inserts, but I also ended up buying new screws for the corners because I think the ones that came with the insert were metric.

@stevesiefken6432 2 года назад

Is there only one screw holding the router into the lift?

@GlennFrazeeYT 2 года назад

It's held on by a collar with sliding rods to adjust up and down.

@jeffreyt7177 3 года назад

How large of a rabbet did you cut??

@GlennFrazeeYT 3 года назад

I think it was 7/16"

@davebuchanan9761 2 года назад

so its been one yearish, how do you like the JessEm router lift, thanks

@GlennFrazeeYT 2 года назад

It's a nice tool to have, and makes possible a lot of tasks that would be downright dangerous without it (i.e., making raised panels with the router in hand). I still have yet to build a fence and implement dust collection, which will make it even better.

@davebuchanan9761 2 года назад

@@GlennFrazeeYT thank you!!

@charlieodom9107 3 года назад

You are relying on 3/8" of particle board to support the router and lift. Is that not a weak support? I would think a more substantial material or thickness would be needed. I plan on buying one of these at some point. I was thinking of mounting it in standard 3/4" plywood, but worry about strength. I don't want this thing to flex or bow with just 3/8" material under it.

@GlennFrazeeYT 3 года назад

You can always reinforce the table top.

@allenrosenblum3654 2 года назад

Make your table top 1and 1/2 thick. I used mdf and Formica. Three-quarter MDF glue to 1/2 inch MDF and then the for Mormica. Kitchen shops usually have scraps hanging around and you can get a good deal.

@midnightsun2483 Год назад

It’s will sag overtime. Cast iron is way to go

@charlieodom9107 Год назад

@@midnightsun2483 right, because everyone has a God damn casting forge in their garage to make a router table top!!!!

@CharlesNolanArt Год назад

You could not have done any better. I like this but I have not checked the price!

@GlennFrazeeYT Год назад

Thanks Charles!

@ConcreteLand Год назад

It’s a router attachment…really expensive.

@MrKYT-gb8gs 3 года назад

Why the hell does this thing now have measurements markers?? Insane.

@GlennFrazeeYT 3 года назад

How's that?

@MrKYT-gb8gs 3 года назад

@@GlennFrazeeYT you know the measurements on both sides to align a fence? I bought this unit and the mechanism is nice but the measurements are not given!!

@jamalama5548 Месяц назад

Excellent video. No dumb ass background music! Have you thought about dust collection?

@GlennFrazeeYT 27 дней назад

In the works

@UnstupidTube 3 года назад

Nice build.... But you don't know how to use a starting pin do you.... :)

@GlennFrazeeYT 3 года назад

Nope, I don't normally use one 😅

@charlieodom9107 3 года назад

I don't either! I was wondering what that thing was!

@UnstupidTube 3 года назад

@@charlieodom9107 Yea.... Just a safety mechanism to help you get your cuts started. Start on the pin then move away from it... here: ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-5sDHctfXS1M.html