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How to Install the Feuling Hydraulic Cam Tensioner Upgrade on a Harley Davidson Twin Cam. 

EMP Cycle Works
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In this video I install the Feuling Hydraulic Cam Tensioner upgrade to a 2003 Harley Davidson Softail.
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23 сен 2024

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Комментарии : 146   
@freedom6919741
@freedom6919741 Месяц назад
Funny how the twin Cam is a lot more work for cam chest than the M8 but they still charge the same price on both engines lol. Great video! I still ain’t trying this at home.
@empcycleworks
@empcycleworks Месяц назад
The first gen twin cam especially! Thanks for the comment
@ardyrides834
@ardyrides834 Год назад
I appreciate the video. Good camera work, no unnecessary music, humor, special effects, etc. Good info here.
@empcycleworks
@empcycleworks Год назад
Thank you for the comment
@25lucy61
@25lucy61 2 месяца назад
True
@MustangGTA390
@MustangGTA390 Год назад
Thanks for the video. Great job! I have to do my 2003 FXDWG and have been looking at my choices for replacement. This video is straightforward and easy to follow with no annoying music and no bullshit talking or distractions.
@empcycleworks
@empcycleworks Год назад
Thank you for the comment. I’m glad I could help
@galenhof3371
@galenhof3371 Год назад
Helpful tip that I used...put the new bearings in the freezer for a few hours before installing them
@empcycleworks
@empcycleworks Год назад
Great tip!
@Jimmy_Jim_Jim_1234
@Jimmy_Jim_Jim_1234 Год назад
@@empcycleworks i do this with electric motor bearings. Works every time.
@wingandhog
@wingandhog 8 месяцев назад
Great product. I used the same when I upgraded my 02 Electra Glide cam chest a few years ago. I also went with the S&S 510 cams. This bought the old girl a new life. Keeps up with the Big Dog now.
@empcycleworks
@empcycleworks 8 месяцев назад
That’s great. Feuling has replaced s&s as my go to for engine internals.
@hawkdsl
@hawkdsl Год назад
He skipped the part of aligning the oil pump. There should be two tapered bolts with the kit (JIMS 33443-84) to align the oil pump. If there isn't, they can be had for cheap just about everywhere. The procedure is in the shop manual, or should be included with the pump instructions. There is no need to press in the cams and bearing in the plate. Just put the bearings in the freezer, and the plate in the oven (or heat it on a hot plate), and the bearing will fall right into place. Same with the cams. I've done it many, many times, and prefer that over the press. There is always a chance to mar up stuff with a press.
@empcycleworks
@empcycleworks Год назад
Thank you for your comment. You definitely can install the cams/ bearings using the heat/ ice method. That works just fine. I absolutely centered the oil pump on the pinion shaft. I spun the pinion shaft using the rear wheel and tightened the cam plate and oil pump bolts in sequence. Following the instructions from Feuling on the centering procedure. Plus, the Jims alignment tools do not work with the feuling oil pump because the threads are on the pinion side of the oil pump. The jims tool does not reach the threads. I like this method better than using the Jims tools because it centers the oil pump to the pinion. Using the Jims tool it centers the oil pump to the cam plate not necessarily the pinion shaft. Again thanks for the comment.
@jimscycleandautotn8508
@jimscycleandautotn8508 Год назад
Awesome input on the plate and bearings 🤙
@richardromanek6252
@richardromanek6252 Год назад
Thank You for the video. It was exactly what I was looking for, straight to the point! Good job to the camera operator, well done.
@empcycleworks
@empcycleworks Год назад
Thanks, this was one of my first videos. Im glad it was helpful
@devinreed2003
@devinreed2003 3 месяца назад
Love that ur teaching the kid
@empcycleworks
@empcycleworks 3 месяца назад
Thank you
@randallsimmons391
@randallsimmons391 2 года назад
Did this on my '03 FXDWG and recommend to everyone as those spring tensioners can muck up your oil pump. Good demonstration of install and agree about the cam bearings, Timken is far superior. Harley used to use them but no longer, dunno why? Did you ever do a comparison on the oil pressure before and after? Mine had a significant increase.
@empcycleworks
@empcycleworks Год назад
I have not videoed a direct comparison. But I will on the next one. Thanks for the idea.
@wingandhog
@wingandhog 8 месяцев назад
My upgrade also made a significant improvement
@Sam-lk6eo
@Sam-lk6eo Год назад
Hi there, I appreciate the time taken in creating these videos, I love that you explain it all, And show what to do when things don't work out, like when your chasing a specific clearance and to actually solve that issue and meet that requirement. Not many people starting out, know that you can order different sized shims, So thanks for showing, Only critic would be some shots were not in picture when you were talking about them, (Only a few), But that should get better with more video's you make ? But overall great video, have liked and subscribed.
@empcycleworks
@empcycleworks Год назад
Thank you for the advice. I am working on getting better at filming and editing. I am happy you enjoyed it.
@jammor66
@jammor66 Год назад
Amazing video! Love to hear the assistant in the background. Train them young.
@jammor66
@jammor66 Год назад
Adjustable wrenches, the moveable jaw should lead the movement if possible on the final tightening or initial loosening. Reduces wrench slipping off. Offset or angled wrenches the short jaw should lead when possible for final tightening or initial loosening for the same reason.
@jammor66
@jammor66 Год назад
Maybe next time, push down on the cam install tool spreader bar in the middle and a rubber band around chain in between the cams. Just stuff I’ve learned over 30 years as a Industrial Maintenance Mechanic.
@anthony16721
@anthony16721 Год назад
Thank you , Thank you, Thank you. Awesome video.
@empcycleworks
@empcycleworks Год назад
Thank you
@HoustonR6ryda
@HoustonR6ryda Год назад
If I walked into a Harley dealer with a Fueling plate and my old cam plate and asked them to press these in/out...would I be treated like a moron for not buying Screaming Eagle parts? This is such a well presented video I'd like to do this to my 2006 RK.
@empcycleworks
@empcycleworks Год назад
You can heat up the cam plate (in an oven) and freeze the bearings and achieve the same results at home.
@HoustonR6ryda
@HoustonR6ryda Год назад
@@empcycleworks cool tip thank you...Where are you located?I tore into my cam chest and found a badly scored cam the front inner bearing was still jntact...thank God.
@brandonmacon3317
@brandonmacon3317 10 месяцев назад
Fueling. S and s and screaming eagle conversion are loads better than factory 🤘
@HoustonR6ryda
@HoustonR6ryda 10 месяцев назад
@@brandonmacon3317 update my 06RK has been dyno'ed and run's and souns like Harley. Fueling 525 cam was awesome choice for me ,all DIY.
@69goldtop14
@69goldtop14 Год назад
Amazing description of every detail definitely skilled
@empcycleworks
@empcycleworks Год назад
Thank you for the wonderful comment
@valjatriogina228
@valjatriogina228 2 года назад
Fantastic Video! Thanks a lot! I am pretty sure, Harley dealerships in Germany charge a lot of money and are not as careful ,as you!
@empcycleworks
@empcycleworks 2 года назад
Thank you for watching. I am glad you enjoyed it!
@davidalexander8266
@davidalexander8266 2 года назад
Wow you do nice work 👏
@empcycleworks
@empcycleworks Год назад
thank you
@ceebkay
@ceebkay Год назад
When the dots on the timing chain are in the correct timing facing each other this puts the rear cylinder at tdc when the pinion gear has the dot in its usual timing position and the dot on the top sprocket is at the top this is tdc on the front cylinder found out this in the fuelling instructions!
@deechosenfew5587
@deechosenfew5587 Год назад
I hi
@empcycleworks
@empcycleworks Год назад
Great info. Thank you
@toolmaker5150
@toolmaker5150 9 месяцев назад
Amazing how many install videos never even mention this. You already have the cam cover off and you are clearly not on TDC
@oleksasirotinin1532
@oleksasirotinin1532 Год назад
Why the owned did not consider the gear conversion? Thanks for the video.
@empcycleworks
@empcycleworks Год назад
Mainly cost
@idaholewis265
@idaholewis265 Год назад
Awesome Video! Thank you for your time making it 👍
@williamodonnell7053
@williamodonnell7053 Год назад
Good work procedures
@empcycleworks
@empcycleworks Год назад
Thank you for the support
@timothyweiss619
@timothyweiss619 Год назад
Awesome job and great video. Thanks
@calebfowler1470
@calebfowler1470 Год назад
Well done brother really help me tonight 💥
@brookebrawley2142
@brookebrawley2142 6 месяцев назад
Great video! would you mind listing the tools that are needed to do this job, as im about to attempt to do it in a week. excited to do, as nervous 😂
@djkilpatrick5256
@djkilpatrick5256 Год назад
Hell of a job. Seems like though if you don’t have the tools, just take it to the shop. Buying all these tools just to use them once, seems pretty expensive
@davidgenia2842
@davidgenia2842 11 месяцев назад
I'm doing this upgrade this winter does this kit come with a high volume oil pump or can it be ordered with one
@HammerHeadGarage
@HammerHeadGarage 2 года назад
Great video, could you list the part numbers of those jims tools?
@harleydave2316
@harleydave2316 2 года назад
Great video! I switched my 05 dyna to hydro last spring using a fuel moto kit and feel better those spring tensioners are gone. Just curious... why did you choose not to get the conversion kit to use 06 and later cams to get rid of the plate bearings and needing to press everything?
@empcycleworks
@empcycleworks 2 года назад
Thanks for the comment. Fuel moto is a great company to work with. In this circumstance, my customer needed the tensioners replaced. Budget was the main factor in the part selection.
@harleydave2316
@harleydave2316 2 года назад
@@empcycleworks ahhhh! I didn't realize it wasn't your bike. 😃
@jeanpaullavieille5806
@jeanpaullavieille5806 Год назад
That's what I thought
@JL-un6eb
@JL-un6eb 2 года назад
Nice job
@jeanpaullavieille5806
@jeanpaullavieille5806 Год назад
Conversion kit uses a race not bearing and it all ready in the cam plate ?
@empcycleworks
@empcycleworks Год назад
This particular kit uses the stock style cams/ bearings. You can get a kit to convert the cam plate and cams to the new style while maintains the smaller inner cam bearing. This was more of a budget upgrade.
@jimscycleandautotn8508
@jimscycleandautotn8508 Год назад
​@@empcycleworks what kit is the latter ? Ty brother
@SuperHddeuce
@SuperHddeuce 29 дней назад
Crickets 😂​@@jimscycleandautotn8508
@yippikiyay8375
@yippikiyay8375 6 месяцев назад
I’m concerned with my factory tensioner. Can I simple replace the 2 tensioners with the hydraulic tensioners and call it good?
@empcycleworks
@empcycleworks 6 месяцев назад
If it is 2007 and latter, than yes you can just replace the tensioner shoes. You can’t just replace spring loaded tensioners with hydraulic though. The cam plate is different
@luisruiz5933
@luisruiz5933 8 месяцев назад
I NEED HELP PLEASE. I followed the video step by step, except all i did was change the cam chain tensioners, I also removes the oil pump to install new o rings and when i put everything back together, I hear a loud ticking noise when the engine idles, when i rev the ticking sounds louder. I don't know whats wrong. I re-aligned everything and I triple checked that it was all aligned. I made sure I followed every step exactly I have taken the bike apart 3 TIMES and done every step. Lubricated every important pieces. I need help PLEASE. I don't know whats wrong. My bike never did this before.
@maryblankley4702
@maryblankley4702 7 месяцев назад
Have you looked into rocker lockers? inexpensive solution for the ticking.
@luisruiz5933
@luisruiz5933 7 месяцев назад
@@maryblankley4702 I found the fix and it was very simple
@nathanm5352
@nathanm5352 6 месяцев назад
What was the simple fix?
@luisruiz5933
@luisruiz5933 6 месяцев назад
@@nathanm5352So i researched online LITERALLY EVERYWHERE, and not a single person had the same issue as me which was the loud ticking noise on the rockers, I got so frustrated I had to find a mechanic on you tube to help me find the issue and turns out all I needed to do was to leave my bike on for at least 4-5 minutes and the noise went away. The issue was the engine needed time to lubricate the rockers to stop the ticking noise it was making. After the 4-5 minutes the ticking slowly went away till it disappeared completely.
@manthis22
@manthis22 5 месяцев назад
I tried clicking on the kit but it says your website is private and won't let me view it. Any other links for the kit for a 06 Road King?
@empcycleworks
@empcycleworks 5 месяцев назад
Sorry, I had to close the shop. I don’t have access to the dealers anymore.
@nofreeloading7333
@nofreeloading7333 4 месяца назад
For the twin cam is it possible just to upgrade the tension er from plastic to a longer lasting tension er. At 65 i don't need more performance just reliability Thanks
@empcycleworks
@empcycleworks 4 месяца назад
If your pinion has less than 0.003” runout, you can install gear drive cams with a stock grind and eliminate the tensioners altogether
@LOVE-JC777
@LOVE-JC777 Год назад
Looks like you use the old cams. The Feuling cams don’t need pressing?
@empcycleworks
@empcycleworks Год назад
This particular job was just a tensioner upgrade. We kept the stock cams.
@scott_0492
@scott_0492 Год назад
great video!
@inthegarage.withalvaro.1344
Great detail video, I learned a lot. On about 11:20 you’ve mention about motor A and motor B, what does that mean and how do I know which is the one I have? Thank you.
@empcycleworks
@empcycleworks Год назад
The A Motors in the twin cam era are the Touring and Dyna models. The B Motor goes in the softails. I always remember B motor is balanced.
@inthegarage.withalvaro.1344
@@empcycleworks great, thank you
@1rottenrat
@1rottenrat Год назад
Where do you buy the bearing press tools for pressing the bearings into the cam plate and the cams into the bearings. Thanks. Very good video.
@thedanceingbear
@thedanceingbear Год назад
You don't need a press just heat up the plate around where the bearings go, then simply drop em in. The plate will cool down and hug the bearings tight. You won't risk gouging the plate this way.
@empcycleworks
@empcycleworks Год назад
I am a dealer for all these Jims tools. send me an email empcycleworks@gmail.com
@dane5896
@dane5896 Год назад
Great work & video. How many miles were on the bike? I'm looking at a low mileage fatboy, but concerned about this issue. Approximate cost?
@empcycleworks
@empcycleworks Год назад
I don’t remember how many miles on this particular bike. I usually recommend to check your tensioners at 30k miles. This is about $1500 for a shop to do it
@jimscycleandautotn8508
@jimscycleandautotn8508 Год назад
​@@empcycleworks think he meant parts price brother -labor
@williamodonnell7053
@williamodonnell7053 Год назад
Good vid bro
@МотоКачек
@МотоКачек Год назад
what lubricants did you use?
@empcycleworks
@empcycleworks Год назад
I like BelRay for the primary and transmission. Redline, Amsoil, or Lucas for the motor.
@jeffreyluce3876
@jeffreyluce3876 5 месяцев назад
Does the bike need tuned after doing this?
@empcycleworks
@empcycleworks 5 месяцев назад
Not if you don’t change the cam.
@HammerHeadGarage
@HammerHeadGarage Год назад
I used this same kit 7090 but went with reaper 525 cams and ported cylinder heads. How has the reliability been so far?
@empcycleworks
@empcycleworks Год назад
I have used this kit a bunch of times. Have never had any issues. Thanks for the comment,
@tylerandiemichael159
@tylerandiemichael159 9 месяцев назад
Do you have part numbers or recommendations on where to get the specific tools you need for the conversion?
@empcycleworks
@empcycleworks 9 месяцев назад
You can do a search on Amazon and find cheap tools for this job. The one I use are from Jims
@steveperry1344
@steveperry1344 Год назад
so the new hydraulic tensioner still uses the plastic parts, what's the point?
@empcycleworks
@empcycleworks Год назад
The point is to refresh the wear items and improve what we can. Gear drive would have been optimal, but the budget would not allow it.
@steveperry1344
@steveperry1344 Год назад
@@empcycleworks ok, got it.
@davidsylvia3657
@davidsylvia3657 Год назад
I like your videos very much usually very informative but in this case you’re talking about the run out on the crankshaft and you kept saying it was excellent 1000 and you seen it worth 12,000 what is one thing you kept forgetting and I was getting aggravated. What is the limit for the runoff I kept waiting and waiting and you never said it
@empcycleworks
@empcycleworks Год назад
Thanks for the comment. I don’t remember the the runout on this motor exactly. But from your comment, I believe the runout is 0.001”. On this motor the limit per Harley is 0.012”
@curtis1951
@curtis1951 Месяц назад
How much would it cost to have a shop do this job?
@empcycleworks
@empcycleworks Месяц назад
Depends where you live. 5 to 10 hours labor
@curtis1951
@curtis1951 Месяц назад
@@empcycleworks Thanks 👍🏻
@haroldyazzie3538
@haroldyazzie3538 Год назад
I have a 03 Fatboy 88 ci @44k miles. It probably needs attention. Which one would u suggest ? Thanks.
@empcycleworks
@empcycleworks Год назад
Upgrading to a hydraulic tensioner setup like the Feuling one in this video is always a good idea. Although you can replace tensioners and bearings in your stock setup. If you are going to pay a shop upgrade it. If you are doing it yourself you can save some money just freshening the cam-chest up. If your pinion is under 0.003" run-out, gear drive is the best option. Depending on your budget.
@haroldyazzie3538
@haroldyazzie3538 Год назад
@@empcycleworks HD quate me $1200 for changing out the spring tensioners. But I haven't taken the cam cover off to see how the shoes look like.
@28Mystry
@28Mystry Год назад
Hey man at 14:25, if I'm installing the #7088 conversion cam kit with conversion cams, will I still have to R/R those inner cam bearings as you have? I know they don't actually have bearings on the 7088 cam plate with 07'-up style cams. Thanks for the video by the way, been super helpful.
@empcycleworks
@empcycleworks Год назад
I always replace the inner cam bearings every time I remove cams! The stock Harley cam bearings are not the best, so upgrading to a full compliment bearing is a must. I have seen these bearings fail, so replacing them is cheap insurance.
@28Mystry
@28Mystry Год назад
Understood! Did those come in the cam kit?
@ronnieturk9905
@ronnieturk9905 Год назад
So with this kit it only has 1 tensioner now?
@empcycleworks
@empcycleworks Год назад
There is still 2
@murrayhelmer8941
@murrayhelmer8941 9 месяцев назад
Why not go to adjustable push rods?
@empcycleworks
@empcycleworks 9 месяцев назад
On this job, budget was the issue
@murrayhelmer8941
@murrayhelmer8941 9 месяцев назад
@@empcycleworks I see. I guess if it’s you own and you don’t count your time. But if you’re paying the extra time getting into the top end would eat up a lot of savings. Especially if you end up with a leak
@kroz2310
@kroz2310 24 дня назад
How much is that fueling kit?
@empcycleworks
@empcycleworks 23 дня назад
Around $800 depending on the year and options
@empcycleworks
@empcycleworks 23 дня назад
Around $800 depending on the year and options
@stevenmarrone1526
@stevenmarrone1526 Год назад
Everything thing was good but I will never use adjustable pushrods
@empcycleworks
@empcycleworks Год назад
Thank you for the comment!
@deplorableredneck4.02
@deplorableredneck4.02 2 года назад
How much does the kit cost? How much for labor ?
@empcycleworks
@empcycleworks 2 года назад
Thanks for the question. What model and year Harley?
@deplorableredneck4.02
@deplorableredneck4.02 2 года назад
@@empcycleworks 2000 fat boy
@wooddawg4868
@wooddawg4868 Год назад
I see why Harley Davidson got away from inner chain cams.
@camachotr6546
@camachotr6546 Год назад
Is thi kit better than the harley?
@empcycleworks
@empcycleworks Год назад
I think the bearings are better in this kit. Other wise the Screamin Eagle setup is also good
@camachotr6546
@camachotr6546 Год назад
@empcycleworks I'm here still debating with s&s or fueling lol can't make up my mind lol
@seanwilliams7983
@seanwilliams7983 11 месяцев назад
Things a POS. Gone through two of the OE+ plate and oil pump in under 25K on 98" TC mild build. SE with the brass bushing or S&S if you're doing a monster motor. So far for my money. Feuling hasn't shown me shit. If you're doing a mild 95" or 98" the stock 07 plate with a Baisley relief spring will work just fine.
@empcycleworks
@empcycleworks 11 месяцев назад
Thanks for the comment
@konstantin131082
@konstantin131082 Год назад
Do you have an order number for this kit?
@empcycleworks
@empcycleworks Год назад
What is is the year and model of your bike? There are couple kits for different applications.
@empcycleworks
@empcycleworks Год назад
I have added them to my website. Check the link in the description
@konstantin131082
@konstantin131082 Год назад
@@empcycleworks I have a Harley Davidson Softail Deuce 2002.
@konstantin131082
@konstantin131082 Год назад
@@empcycleworks thank you
@harleydave2316
@harleydave2316 2 года назад
I made a video on my channel of what to do if an Ina bearing breaks on you, if it helps anyone else. It happened to me before and it sucks!
@richardknott2021
@richardknott2021 Год назад
Some people lightly sand chain for smoothness..
@empcycleworks
@empcycleworks Год назад
I cant say I have ever heard of that. The newer single roller chains are less sharp than the original style cam chains. I would be leery of sanding on the chain for fear of contaminating the rollers. And not being able to 100% verify that the chain is free of all the sanding material and steel particles. But its an interesting idea. Thanks for the comment.
@levisanchesquejada4480
@levisanchesquejada4480 Год назад
Nota Dez
@empcycleworks
@empcycleworks Год назад
Thank you
@notsure7874
@notsure7874 11 месяцев назад
1 thousandth runout, you could have put a gear drive in there and been done with it forever.
@empcycleworks
@empcycleworks 11 месяцев назад
Gear drive was not in the budget.
@devinreed2003
@devinreed2003 3 месяца назад
All that work for a plastic shim that looks the same.
@empcycleworks
@empcycleworks 3 месяца назад
The spring is the major problem with the original setup. Even though the pad is of a similar material, the hydraulic setup lasts longer. If money is not an option, gear drive cams eliminates the issue entirely.
@destineegulledge6392
@destineegulledge6392 2 года назад
😹
@garygruber1452
@garygruber1452 2 года назад
you're sloppy with the lube/oil and loctite because you're working too fast. Slow down and make it a bit more professional.
@empcycleworks
@empcycleworks Год назад
You are right
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