HOW-TO - Kawasaki Vulcan 800 Motorcycle Baffle Removal

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In this video I show you how to de-baffle a Kawasaki Vulcan 800 cruiser motorcycle for a great sounding machine!.
This may be a cheaper alternative to buying expensive aftermarket pipes.
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Due to factors beyond the control of DONYBOY73 “The Small Engine Doctor”, it cannot guarantee against unauthorized modifications of this information, or improper use of this information. DONYBOY73 “The Small Engine Doctor” assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. DONYBOY73 “The Small Engine Doctor” recommends safe practices when working with power tools, hand tools, lifting tools, jack stands, electrical equipment, blunt instruments, chemicals, lubricants, or any other tools or equipment seen or implied in this video. Due to factors beyond the control of DONYBOY73 “The Small Engine Doctor”, no information contained in this video shall create any express or implied warranty or guarantee of any particular result. Any injury, damage or loss that may result from improper use of these tools, equipment, or the information contained in this video is the sole responsibility of the user and not DONYBOY73 “The Small Engine Doctor”.

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Опубликовано:

30 май 2018

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Комментарии : 133

@billk5727 6 лет назад

Good to see you are having fun with the bike! Thats what it's all about. Take Care.

@antoinog7597 3 года назад

Great Job very well explained I did mine thought the sound was bit loud and sloppy...so this is what I did I replaced the baffles removed with 3 in x8 long the type baffles with the dense packing ...cut the packing in half in 4 in length and install comes with screws sounds awesome real nice bark

@Ypahhhh 2 года назад

did you have a picture of that? Thank you.

@russellsmalls318 6 лет назад

Sounds good. The Vulcan looks great

@huskerguy-lc5ei 4 года назад

WOW! There sure are a lot of haters and liberals out there with their air pollution, noise pollution and oh yeah " climate change". Thank you for the very informative video! YOUR BIKE SOUNDS GREAT!!!!

@rileymullins8492 5 лет назад

Beautiful work

@danespey3488 6 лет назад

Nice video Don. Have fun riding.

@celticguy6405 6 лет назад

Sounds great Dony! Don't listen to the haters, that bike wont be that loud until you crack that throttle when you want to!

@donyboy73 6 лет назад

yes lol, it's unreal how many trolls are on the internet, youtube audience sure has changed since I started 11 years ago

@mikem3742 6 лет назад

Sounds great!

@alans.4658 6 лет назад

Nice seeing the Milwaukee drill in action. I find myself reaching more for the M12 brushless fuel drills and drivers quite a bit more these days, lots of power. Perhaps even more power than the bike.

@geojor 6 лет назад

always good, Dony ...

@kman-mi7su 3 года назад

Sounds good, I have a 2007 Yamaha Royal Star tour deluxe and I have aftermarket pipes. I bought the bike used and it has BUBS brand pipes on it. A nice throaty sound that lets people know you're there. My next door neighbor hates my azz now! LOL!

@robertsalyers1351 4 года назад

Sounds great

@MrCamarokid83 4 года назад

Actually sounds good 👍

@jockbad 3 года назад

Sounds damn good!!

@bobhyde4793 Год назад

Hi Don thanks for the video. I was recently looking at the wet bowl fuel level specs for this 800 Vulcan and to my surprise it specified 2mm ABOVE the float bowl mating surface. Does this not strike as being odd based on your carburetor know-how? Could this be a misprint or accurate?

@TheSupermanAti 3 года назад

Nice video! Did you measured the noise in DB?

@charger19691 6 лет назад

These Vulcan 800's are very good and reliable bikes. I've never seen one break down. Sounds nice Don!

@bhannig 2 года назад

I'm running gutted pipes with a hypercharger. Sounds awesome. 01 vn 800a 30kmiles

@999thenewman 6 лет назад

Great job, donyboy73! You finally gave it some revs.

@Khemore Год назад

Do u think it would be possible to ad a smaller baffle in there after removal of the original baffles? Just to quiet it some more so it won't be as loud as straight pipes but to sound better than originals?

@glengerdes2447 4 года назад

Check your valves. I have 3 vn800's. Excellent mc

@1SaG Месяц назад

There were no after-market pipes yet when I bought my 1996 VN800A back in the day, and I was never happy with the way the stock pipes looked. They sounded ok-ish to me (just), but those weird black discs with the tiny real exhaust pipe sticking out always looked goofy to me. Plus the way the pipes are turned out, that visual detail is really noticeable, even at a glance. Never understood why they designed it that way. Also: Now that I see how the pipe is constructed and how the baffles sit in there, I'm pretty sure my Kawa-dealer was bull$hitting me when I bought the bike. They sold a customized version of the bike with different seat, handle-bars and quite a bit of other details changed to make it look less grandpa-like, so they did do work on the bike before I ever took possession. So I asked them if they could also swap out the pipes while they were at it, but, as mentioned, there were no custom-pipes available for the bike at the time. But the guy told me that they had done "something" to the exhaust to make it sound a bit less muffled. And I don't really see how they could have done that, given the work necessary to even get to the baffles and how you seem to have to destroy the baffles anyway to free them from the pipes. Oh well... I tried to convince myself that the bike sounded a bit different than a stock one, but I suppose that was just me feeding myself a placebo... :D

@wownig 6 лет назад

Nice

@daved.4740 6 лет назад

Dony Awesome advice and video! I'm getting a bike soon in the 650-750cc range.

@curtisbarker2593 2 года назад

Will the pipes off a 2002 kawasaki Vulcan 800 fit a 2006 kawasaki Vulcan 900

@markeverson5849 8 месяцев назад

Thanks for the video is that the exact same 800 engine that's on the Vulcan Drifter

@ryandavis4689 15 дней назад

Yes. The drifter, the classic, and the custom 800's have the same engine

@rigpimp 4 года назад

So I took the baffles out as well on my 800 if ya look into the exhaust there are the flame arrests 6-8” in I’m assuming that’s where the baffles mate up to the arrests. Anybody have experience removing the flame arresters positive or negative sound wise?

@Liamautomechanic 6 лет назад

nice bike

@donyboy73 6 лет назад

THANKS LIAM, how are you doing?

@Liamautomechanic 6 лет назад

donyboy73 not so bad don

@mohsenkiae5462 6 лет назад

Wow ! Sounds way better and i think the bike revs up better !

@crippledrider 6 лет назад

sounds really good, nice bike

@liveinmyamerica 6 лет назад

Sounds pretty nice.

@cadennutter3748 2 года назад

What jets did you choose after removing the baffels? I have this bike as well was thinking about trying it

@derrickspagnola8728 Год назад

I got a jet kit that has three stages and only use the first stage up from stock. I have Vance and Hines straight pipes but has baffles. Think it'll be good with just the second set

@ericdinger173 Год назад

How do I get my shift linkage off of my Vulcan 800

@toddcummings7843 6 лет назад

Hi, Don I have a brigs and Stratton engine on Toro mower. I followed your instructions on checking the carb. Everything was clean. Looking at the spark plug. It's 4 years old, cleaned it with some steel wool. Hope that was okay. I checked the spark plug by dimming the lights like you show in your video. There is a spark! Does it matter how big the spark is? Mine sparks, but looks a little weaker than the sparks on your plugs. I did grounded it to the engine.

@donyboy73 6 лет назад

YOU COULD TRY A NEW PLUG, HOWEVER THE SPARK ISN'T THAT STRONG ON THOSE MOWERS

@toddcummings7843 6 лет назад

Thank you

@ajs622 6 лет назад

That sounds awesome. I was thinking of doing that to my KZ550. But I am unsure if it would require messing with the jets in the carb or not. To all those out there who hate loud bikes. Start noticing motorcyclists when you are driving in your cars. Stop pulling out in front of us like we're not even there. loud pipes is another tactic we motorcyclists use to be noticed by cars.

@7slotgrille 3 года назад

Great video! I'm a little wary of DE baffling completely, do you think drilling one or more 1/2" holes through the outer plate and baffle would improve sound at all?

@jasonfaulkner4560 3 года назад

I did that on this exact bike... it didnt help very much, if at all

@jasonfaulkner4560 3 года назад

I did remove the cap completely and you can tell a difference, but not very much

@stephengrainger7586 2 года назад

I did what you done on my bike very happy with it sounds lot better plus saved me a lot of money getting new pipes

@jonathanwilliams6232 3 года назад

Have done an EPA bypass

@devinaube8685 6 лет назад

wooow this is crazy i just bought a vulcan 500, would have never guessed you would post this!

@opichocal 6 лет назад

Big difference. Does it reduce the H-P ANY? I’ve a Yamaha royal star and it’s quiet

@Slking507 6 лет назад

opichocal can't speak to the 800 but the debaffle on my 900 did nothing for power that would be noticeable. It certainly didn't lower horsepower. The dyno showed a slight increase. I mean slight.

@donyboy73 6 лет назад

no reduction in HP, maybe once re-jetted there could be a slight increase

@raymorris952 5 лет назад

Hey fella, I can't find my ferrit! Can you look see if he went up ya pipe? Seriously though, nice job.

@redskool8498 6 лет назад

thanks don ... just glad to see another rider .. oh and i like my drag pipes hehe .. †

@jackfairweather199 6 лет назад

Nice throaty sound after you took the baffles out. Just hope you can find time to ride it! Be safe out there.

@Deutschlanderneuerer Год назад

Can you be so kind and name the kind and brand of the tools you were using ?

@CutrisAnderson-dn9gl 25 дней назад

How do you check your radiator fluid how do you know when it is empty or when it is low can you tell me that can you show me where it is please

@ryandavis4689 15 дней назад

Our radiator cap is under the fuel tank. You take off the gauge cluster and the tank and the radiator cap is there. A bit of a pain to get to but that's the only way i know off to check and add fluid

@AngelusFromHell 3 года назад

Thanks for the perfect tutorial! I have one question: after the complete modification, the bike has lost torque (even little)?

@donyboy73 3 года назад

not really but the ride isn't as smooth

@AngelusFromHell 3 года назад

@@donyboy73 very thanks.

@AngelusFromHell 3 года назад

@@donyboy73 On a scale from 1 to 10 (1 is stock pipes and 10 is completely open exhausts), what's the loudness with the debaffling?

@AngelusFromHell 3 года назад

@William thanks for the useful advices!

@thomaslockley945 3 года назад

What size jets should be used when rejetted

@mathiaslannhagen9204 4 года назад

Does this also work on the EN500?

@barryallan4220 3 года назад

Wondering the same

@unclep1210 5 лет назад

Loud pipes save lives! I'd rather be loud as hell and be heard than quiet and crippled/dead.

@jamesmullins3219 6 лет назад

thriaty sound--nice!

@chrisfrench970 4 года назад

I simply put Vance and Hines pipes on mine

@ElectoneGuy 6 лет назад

Kawasaki let the good times roll...

@M0ntaroo 6 лет назад

wouldn't that affect the HP, i.e. not allowing as much back pressure ?

@donyboy73 6 лет назад

no difference

@gnarlydude1313 3 года назад

Is there anyway to contact you and ask a question about this bike?

@donyboy73 3 года назад

what were you wondering?

@IPullingTractor 6 лет назад

Without the baffles, will the exhaust pass inspection when you go to get the motorcycle licensed?

@rickingraham4451 2 года назад

Sounds great. Still have her?

@donyboy73 2 года назад

sold it but was a great bike

@obsessivegarage921 2 года назад

@@donyboy73 😥😭

@lmdetect 6 лет назад

I've been thinking about removing the baffles from my Shadow 1100 Cobra slash cuts. I think it'll sound great.

@p.a.f.mitasol8071 6 лет назад

Are there any long term effects on the engine now that youve altered the back pressure ?? 👋

@donyboy73 6 лет назад

doesn't seem to be

@coisd.b.486 4 года назад

No. Not a problem with my vn 900 . 51000 km.

@VeritasEtAequitas 2 года назад

No. Please look up videos from Jason at "Engineering Explained" before repeating "backpressure".

@shoomapador5043 5 лет назад

DUDE YOU'VE GOT TO RIDE IT TO GET THE REAL SOUND!!

@sjs2657g 6 лет назад

Good job Dony, but using compressed air to blow metal shavings around is a risky way to clean the pipes. There is always a possibility that a random shaving can go into an open exhaust port.

@Santiago-iv7oi 6 лет назад

Nice..

@classic287 6 лет назад

Looks and sounds similar to a 2000 Honda Shadow ACE I had some years ago...

@yanleb1 6 лет назад

Now you are illegal in Quebec, I don't know for Ontario.

@donyboy73 6 лет назад

still legal here in ontario

@frederickjuneau7874 6 лет назад

The new law in Quebec is 100db while running and 92db at idle. 300$ fine if you're louder ...

@rk22cc 6 лет назад

still noisy too

@kwakman99 6 лет назад

Not true, out of province visitors are exempt from all provincial vehicle laws, so very legal if he keeps his Ontario plates on the bike while visiting Quebec.

@yanleb1 6 лет назад

I know. I meant if he lived in Quebec.

@VE1AXC 6 лет назад

I don't get it.... people make their bikes and trucks and cars noisier, but their generator can't be quiet enough? dawwwwww......

@badandyg 6 лет назад

If you want a Harley Davidson sound you should buy one. But it does sound bad ass!! Nice video!!

@notoriouscowboy9773 3 года назад

You know theirs another piece in the pimp after u remove that .

@MrEdsster 6 лет назад

I bought Vance and Hines 4into1 for my Suzuki 1000 and the chrome chipped off in about 2 weeks, they refused to warranty them, so I will never buy Vance and Hines anything ever. I've been.riding 52 years and hopefully got.another 20 left. V&h will not be on any future bike of mine or my kids or grandkids.

@donyboy73 6 лет назад

they should have warrantied that for you

@MrEdsster 6 лет назад

donyboy73 I hope they do better if you have problems. Thanks for the video

@billyb.9492 4 года назад

Do you have to re jet the carbs after this or can you get away with leaving it?

@donyboy73 4 года назад

it's better if you re-jet but not totally necessary

@billyb.9492 4 года назад

Do I loose a lot of power? I’m doing it today.

@donyboy73 4 года назад

@@billyb.9492 I DIDN'T

@VeritasEtAequitas 2 года назад

Pipes only doesn't require rejetting. On all Vulcans, the restriction is on the intake to the airbox or plenum. Most people rejet too large as well.

@alfiedobsonofficial4074 6 месяцев назад

Is this not a MOT Fail!!! ???

@vinnivegas52 6 лет назад

"Donor cycles" full of rude drivers. !

@davidgaylord2035 6 лет назад

and what does the cops say about what you did

@unclep1210 5 лет назад

Attaboy.. But it sure beats listening to your nonsense. Stats don't count the times a driver failed to hit a bike. Merry Christmas none the less. Oh, hold yer ears. Lol

@alexsbikesandmotors 6 лет назад

sounds way better

@unclep1210 5 лет назад

Y'all want me to call the WHAMBULANCE. Pathetic at best. Smh

@hdrk59 6 лет назад

Should have removed the muffler and worked on a bench ...it's not good idea doing this on the bike. You'll also need to reject the carb .

@rodneybrand8521 6 лет назад

Sounds like a Harley.... Here's a tip..... Don't wreck it.......

@SlackJones1 6 лет назад

Why do motorcycles get a pass for noise pollution? I do not want to hear that crap...not from a truck, not from a car, not from a motorcycle.

@allmihi 6 лет назад

its for asshole people that don't use there mirrors. if they cant here you then there is a good chance you end up dead

@jdretiree2433 6 лет назад

if you think making your bike loud so someone in a car with the windows up, air conditioner on, and the radio on will hear you coming is wishful thinking.

@ajs622 6 лет назад

jdretiree If you truly can't hear the loud motorcycle in your car with the Window up A/C and radio on what is your gripe about another loud motorcycle contributing to noise pollution?

@jdretiree2433 6 лет назад

I live in a suburban area in Waterloo Iowa on a fairly busy street. Who wants to sit outside in the summertime and listen to motorcycles with no mufflers riding by. I used to ride Goldwings and saw my share of close calls with loud and not so loud bikes being cut off by cars. Having a loud bike is just an excuse to make everyone else's life around it miserable.

@ajs622 6 лет назад

jdretiree I agree that loud pipes don't guarantee you won't be cut off by cars. Some of that is the riders fault like making assumption that he was seen or bad lane placement. I also think you can have a loud bike without being obnoxious with it. There is no need to be rodding on it through town, the rumble at a moderate rpm should be sufficient enough to help you get noticed by cars. Rather than being more like a Prius that you can't hear at all.