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How to Make a Plasma Cutting Machine From Scrap 

Rulof is How To Make
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AMZN:
flyback and driver: amzn.to/46woW8x
capacitors: amzn.to/46MSsXP
diac: amzn.to/3RXRwev
torch: amzn.to/3S9oY1s
diode rectifier: amzn.to/3tJAiqU
Hi folks welcome today. I’m going to show you how to make yourself and build at home and very cheap and efficient cutting plasma machine that works very efficiently even if it’s made completely with scrap pieces that I saved from the scrap yard so it’s a very easy and interesting project. I can start taking and converting an old vintage arc welding machine that use electrodes be careful use only transformer, welding machine. If you want to modify and replicate the project don’t try to use a very modern inverter welding machine because incisor our circuit boards and you were Friday and if you push high-voltage and Sidon so make sure to have the right transformer, welding machine. Any brand with work
No, let’s start taking a metal box to place everything inside. In this case I have these old stereo for music and I take the box is a container. I also recycle the heat sink made in aluminum to cool down the other components.
In fact, the arc welding machine produce originally alternating current box for this project we need direct current, so the first thing we need to do is fix and stabilize the current and to do this I can use breach dial Ricky fire
Just use one with very high on per capacity for this reason, they boats a 200 amp bridge, diode rectifier after this we had, and then stop in lies the direct current that isn’t perfectly stable, and I made by myself a huge copper coil that Strbc lives, and fix a little bit more direct current
The more stable the current is the more efficient and precise the cat from the cutting plasma she will be
We need them to ejaculate some high-voltage inside the vintage arc welding machine to do this. I use a fly back from the television that is capable to reach 30,000 50,000 V results problem Aydan boat simmer coil.
This is used to transfer by induction voltages from the flight back around 50,000 V into the arc welding machine that originally has only 30 V so the result is now that we have an arc welding machine that can also throw little sparks
This is important because to create plasma inside the plasma torch, we need to create high voltage between two electrons. The electrodes will be covered with compressed, air flowing on them and compressed air. We catch some electrons and create the plasma itself.
So connect everything to a regular air compressor. Make sure there is a dehumidifier that will remove any moisture inside of compressed air. Everything has to be dry and clean so the plasma torch can create plasma in the more efficient way.

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16 окт 2023

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Комментарии : 543   
@jonathanseagraves8140
@jonathanseagraves8140 5 месяцев назад
One bit of information that may be useful to any of you who are wanting to recreate this project: You can DIY everything but the handpiece. The reason (other than it would be unnecessarily difficult to build) is because the electrode has a little nugget of hafnium oxide imbedded (which is a consumable btw). It's purpose is to more freely donate electrons (or whatever the verbiage was). The better explanation is it makes it possible to ionize dry compressed air into a plasma, otherwise you would have to run Argon (or some other mix of easily ionizable gas) through your rig and when it's not necessary, why bother with all that hassle and expense. I spent a lot of time fucking around before I realized this.
@jackrichards1863
@jackrichards1863 3 месяца назад
True, But see how intelligent you became for all that FAQing around? I found a couple $100 for a cheapie. Still you educate me (all your readers)on what is in there.(has a warrantee too btw) It interests me to consider making my plasma more powerful...
@jonathanseagraves8140
@jonathanseagraves8140 3 месяца назад
That may have been the nicest thing anyone has ever said on RU-vid. Thanks @@jackrichards1863
@fredymredy
@fredymredy Месяц назад
I want to recreate this and the tig welder, but im going to need some advice. Is there a way that we can stay in contact?
@jonathanseagraves8140
@jonathanseagraves8140 Месяц назад
@@fredymredy Sure, I'm not on RU-vid as much as I WAS, but I'll answer any question that you have. The only thing that I have actually done in reality is make a HF start circuit, which worked pretty well. I ended up using a home made ZVS flyback circuit where the output was attached across a home made HV capacitor (made of transparency film and aluminum foil rolled up and then wrapped with plumbers tape and filled with hot glue.) and a spark gap. I had that discharge through a transformer core with the secondary as the tig supply. (to give you the isolated HV starting spark at the electrode) I think this is pretty much what the guy in the video did. But you know, its always easer to be able to ask someone direct questions... this shit is hard to figure out on your own.
@TheSomar1991
@TheSomar1991 7 месяцев назад
This is a full fledged project nice job, the time and effort put into this is crazy. Great video
@dan_goodman
@dan_goodman 7 месяцев назад
The overlays and explanations were very well done. Kudos to your editing skills!
@Sad_cat_studio
@Sad_cat_studio Месяц назад
FULL BRIDGE RECTIFIER
@TheRealThisIsAlex
@TheRealThisIsAlex 7 месяцев назад
This is incredible! Good use of parts for sure!
@natalyasparrow6748
@natalyasparrow6748 Месяц назад
Love how so much of this is either cheap to buy or easily made in a home shop. Makes it much more accessible than store bought plasma cutters. ❤️
@devtasingh
@devtasingh 7 месяцев назад
Great project! Wonderfull and simple. Thanks for bringing it to us in a so simple and direct way
@RoadRunnerMeep
@RoadRunnerMeep 5 месяцев назад
Fantastic work and understanding, not just buy parts, actually built. Very well done
@garyharris8097
@garyharris8097 7 месяцев назад
I like the simple design of the plasma tourch. Good job!
@vestercasper
@vestercasper 6 месяцев назад
Never have I seen anyone make so much out of so little! Respect!
@shodanxx
@shodanxx 7 месяцев назад
Wow that's great, I was just about to make a CNC plasma cutter, this is perfect!
@JB-nt2en
@JB-nt2en 6 месяцев назад
Thank you so much I have been trying to figure out the difference between plasma cutting machines and welders for quite some time now.
@user-xw1le5ph3g
@user-xw1le5ph3g 2 месяца назад
yo man you rock i totally dig the manner in which you explain and deal with all the processes necessary to complete projects
@hoombledood
@hoombledood 6 месяцев назад
Puurrrrfect, I been fantasizing about something like this for about a year, but now I have a lead of how to do it, I know myself electronics but have some doubts that you just have made me clear, so thanks! great video
@user-bo6cn3vk2n
@user-bo6cn3vk2n 6 месяцев назад
Very good ! Give this guy his own TV show, someone , anyone , I thought I was good with a simple tank less water heater a/c d/c / propane, I'll keep watching and learning keep it up.
@zzalkind
@zzalkind 6 месяцев назад
You are an inspiration and a hero. Thank you for being you.
@TheGhost152
@TheGhost152 7 месяцев назад
This channel always makes me smile - loved it ever since the ruby video!
@sac58999
@sac58999 7 месяцев назад
Love this idea and would try it myself if I knew my wife wouldn't kill me for doing so! Thanks Rulof for the information! :)
@-sycamore
@-sycamore 7 месяцев назад
Finally someone doing that on YT, thank you!
@Freizeitflugsphaere
@Freizeitflugsphaere 7 месяцев назад
You are the ultimate MacGyver! Well done! Love from Austria 💪🏼
@sefalibhakat143
@sefalibhakat143 6 месяцев назад
The thing that he made this from scratch is impressive...keep it up
@kalleklp7291
@kalleklp7291 5 месяцев назад
This is just so cool! I enjoyed every second of it. Finally, I have a use for my old stick welder.
@bog6570
@bog6570 6 месяцев назад
Nice tutorial, your channel is very underappreciated, keep up the good work.
@mohamadkassab8701
@mohamadkassab8701 6 месяцев назад
You are a perfect man Very proffitional teacher Thank you
@theyoutubeguy1545
@theyoutubeguy1545 6 месяцев назад
Wow, I'm so happy to have found you. This is exactly what I've been searching for. I'm no electrician and certainly not an engineer but I am a builder/tinkerer who's surrounded by a sea of discarded electronics just floating around for the taking. And I've long suspected with the right knowledge and direction one can build just about anything the big companies want to charge an arm and a leg for. All while our Earth is being poisoned by this disposable life style. But unfortunately there are few creators putting out the kind of content that will help demystify these kind of projects. Thank you for sharing and I can't wait to see what else you've crafted
@NameLast-wm5je
@NameLast-wm5je 5 месяцев назад
Many places, including here, it is a crime with harsh punishment for taking electronics from the garbage :( Mad mad world
@bradrogers4281
@bradrogers4281 2 месяца назад
@theyoutubeguy1545 If you are surrounded by a sea of discarded electronics then you should just mine them for gold and get rich and Buy whatever you want
@OlegMavlyutov
@OlegMavlyutov 7 месяцев назад
So cool, it's hard to believe how you make cheap replacement for expensive details 🤯
@teroyrock9088
@teroyrock9088 4 месяца назад
Astig!!! So Great! for those Who want that machine but no money to buy expensive machine. Thumbs up!!!🎉
@avocadoarms358
@avocadoarms358 6 месяцев назад
Iv been a fan all the way back when you made the wrist mounted rebreather and the diy electric outboard mounted to your kayak. I didn’t have an account Back then and couldn’t for the life of me remember the channel name, you popped up 2 days ago and I instantly subbed… I’d love to see you revisit those videos mentioned and potentially and make them better. Glad to see your still making videos man, keep it up!
@cerberes
@cerberes 7 месяцев назад
Rudolf, your hackery is legendary.
@Nobe_Oddy
@Nobe_Oddy 7 месяцев назад
WOW!!! You are BRILLIANT!!!
@mdsign001
@mdsign001 7 месяцев назад
This man can make anything!
@engjds
@engjds 6 месяцев назад
Its damn dangerous, thats what it is! shorting a welding machine output with that high diameter cable wrapped a few times, its insane he can get away with this!
@orlandorocaslalana7155
@orlandorocaslalana7155 7 месяцев назад
Buen trabajo, muy creativo de tu parte. Gracias y esperamos mas videos con tus ideas geniales. Good job, very creative of you. Thank you and we look forward to more videos with your great ideas.
@zachell1991
@zachell1991 7 месяцев назад
You are a mad lad, very impressive.
@ramirocuentas5999
@ramirocuentas5999 7 дней назад
Simply Amazing
@chuckmadere
@chuckmadere 5 месяцев назад
I enjoyed watching and learning.
@user-ns7ph5lo5n
@user-ns7ph5lo5n 5 месяцев назад
شكراً لك موضوع جدير بالمشاهده والاحترام .
@user-qi7fh5je6b
@user-qi7fh5je6b 6 месяцев назад
i want to get to this level of skill one day thank for sharing
@johnkoury1116
@johnkoury1116 7 месяцев назад
This is awesome. I always wanted to build a battery powered plasma cutter to use out in the field without having to have a generator. Oh yeah and I am a new subscriber!!
@engjds
@engjds 6 месяцев назад
Dont build it, unless you want an house fire. Think about it, think its a good idea to short a welding machine output with thick wire?
@billjacobs8035
@billjacobs8035 6 месяцев назад
Necessity is the mother of invention nice work!
@sarpijk
@sarpijk 7 месяцев назад
Very underappreciated channel
@TheLukasDirector
@TheLukasDirector 7 месяцев назад
His Italian version is huge
@gibbyrockerhunter
@gibbyrockerhunter 6 месяцев назад
I think a lot of people were turned off with his blatant copy and paste style of content.
@luigicirelli2583
@luigicirelli2583 6 месяцев назад
amazing somersaults, great results. but tinted goggles are a must; and a serious serious serious disclaimers for when dealing with voltages 220v and above
@ToBeeOrNotToBeHoney
@ToBeeOrNotToBeHoney 4 месяца назад
Interesting video. I was surprized to see you using the cutter with no dark eye protection. The amount of UV that comes off a plasma cutter is pretty high I thought.
@LiverpoolReject
@LiverpoolReject 3 месяца назад
Yes, probably don't do any of this, but definitely protect your eyes.
@taiwanluthiers
@taiwanluthiers 2 месяца назад
Most of that light is under your cut, so you're not seeing much of it. Welding is different.
@yojanicabreraborja9368
@yojanicabreraborja9368 6 месяцев назад
excelente trabajo que hiciste un saludo desde Colombia, Barranquilla😃
@halbvoll1
@halbvoll1 6 месяцев назад
I am fascinated, that is exactly my style, love your video
@yazidfryazid5039
@yazidfryazid5039 3 месяца назад
❤❤From Algeria, I salute you. I learned a lot from you. May God grant you success in what He loves and pleases. Thank you, hero
@MidnightOilsRestoration
@MidnightOilsRestoration Месяц назад
Information like this is very much needed thank you! It’s unfortunate that so much information has either been kept trade secret or made so complicated that the average person is deterred from even attempting it! This forces people to spend money instead of developing their skills to do things cheaply!
@suncitygraphics7165
@suncitygraphics7165 6 месяцев назад
dude your amazing! thank you for sharing cant wait for your next build
@homemadetools
@homemadetools 6 месяцев назад
Clever build, and well done. We shared this video on our homemade tool forum this week 😎
@om_ichul
@om_ichul 6 месяцев назад
jan mening tenan cak,mugi dadi ilmu seng barokah,samean pancen ngeten👍🥳🎉🎊
@NEKRWSPHERE
@NEKRWSPHERE 6 месяцев назад
14:50 A+ for following the schematics correctly and the effort. F- for not wearing proper eye protection. You are a professional, and that means the burden of responsibility is all yours to lead by positive example.
@LobytoRuiz
@LobytoRuiz 5 месяцев назад
Congratulation!!!! You are a genius Respectfully👍✌️
@pablobasan8664
@pablobasan8664 6 месяцев назад
excelente video. gracias por compartir
@luisvillalobos4976
@luisvillalobos4976 2 месяца назад
Wow I did not know it was that easy to do this. Good job
@mehmet4x311
@mehmet4x311 5 месяцев назад
Bravo. İzlemiş olduğum en güzel videolardan biriydi. Başarılarının devamını temenni ederim...
@DirectCurrent4u
@DirectCurrent4u 6 месяцев назад
Really cool Project for sure! Keep up the great work!👍
@robertbarrow7217
@robertbarrow7217 6 месяцев назад
Thank you I will try to make this and let you know how it turns out.
@albertoramonacosta1212
@albertoramonacosta1212 2 месяца назад
Muy buena demostracion y se puede hacer que buena soldora plasma que bien que suelda y corta gracias Arg
@yancastro2656
@yancastro2656 27 дней назад
Bravo chef, de l'électronique DIY bien expliqué, unique et excellent. You'r a boss!
@gwater12345
@gwater12345 7 месяцев назад
Excellent work.
@Dobrya4ok1
@Dobrya4ok1 6 месяцев назад
The algorithm is working!!! it's me your new fan!!
@andrewcameron4277
@andrewcameron4277 7 месяцев назад
Just discovered this channel! love it cheers
@naseemlodhi3273
@naseemlodhi3273 6 месяцев назад
Well done......great job
@bitnertinkers
@bitnertinkers 7 месяцев назад
I love it! Thanks for all your videos. I'm sorry they made you make a new channel! I see great things in your future. Howdy from Texas
@zhuzzir
@zhuzzir 7 месяцев назад
Bro, u just gained another subscriber . A single vid and I m hooked, going to watch the rest one at a time while I cant wait for your next one. ❤
@rudycorona6964
@rudycorona6964 5 месяцев назад
i dont know about how safe but your not a dummy and understand electronics so thumbs up man. thats what i call a dyier
@juanmanuelalvarezjimenez1062
@juanmanuelalvarezjimenez1062 26 дней назад
Gracias por compartir excelente 👌🏻 información 😊 saludos cordiales desde México ❤
@Mnestori1
@Mnestori1 6 месяцев назад
Amazing! Congratulations!
@perrymattes4285
@perrymattes4285 7 месяцев назад
Very interesting approach.
@johnwhitehouse9236
@johnwhitehouse9236 6 месяцев назад
I just learned a lot about a lot excellent descriptions and explanation.. keep up I'm subscribed. I don't have the materials but will return once I do a cutter is great 🎉
@glenngriffon8032
@glenngriffon8032 7 месяцев назад
I'd like to see ElectroBoom give his thoughts on your electrical creations
@dantevito1193
@dantevito1193 7 месяцев назад
With the "don't ask me why" at 13:01, and the seemingly pointles caps at 13:14 that don't show the polarity in the diagram (electrolitics, one conected directly to the AC input, the other ones would get at least the 0.6v drop from the diodes at best, and full reverse voltage at worst), this could maybe be in the rectifier
@soluk4657
@soluk4657 6 месяцев назад
I learned a lot in your video Thank you
@jerrellkull5347
@jerrellkull5347 7 месяцев назад
Very impressive !
@Engineerd3d
@Engineerd3d 7 месяцев назад
Awesome work!
@nathan584
@nathan584 6 месяцев назад
This is one of those things I would strongly recommend not building diy but you did and it works so I'm impressed none the less. But holy moly I cannot stress enough how dangerous this type of thing is
@elliottdiedrich3068
@elliottdiedrich3068 6 месяцев назад
Going outside could be dangerous too if you don't pay attention. Just don't do nuthin stupid!
@TheIronHeadRat
@TheIronHeadRat 7 месяцев назад
Thanks for sharing 👍
@nejatkaraca
@nejatkaraca 3 месяца назад
You did a great job. Congratulations. Now it's time to make a welding machine from UPS. 🙂
@AngelMene
@AngelMene 6 месяцев назад
Tenho uma maquina TAG transformada para TIG, foi usado 4 baita diodos para fazer a ponte retificadora. Igualmente liga pelo contato na peça a ser soldada/cortada.
@XCLURICHAUN
@XCLURICHAUN 6 месяцев назад
AWSOME VIDEO AND PROJECT!! VERY HAPPY TO HAVE FOUND YOU!! i AM ABOUT TO DEEP DIVE INTO YOUR OTHER CONTENT.🛠
@DonQuichotteLiberia
@DonQuichotteLiberia 7 месяцев назад
Hah, gorgeous intro and nice build! Good job Rulof!
@omarvillacorta365
@omarvillacorta365 2 месяца назад
SUPER MACHINE!!!!
@naturbursche5540
@naturbursche5540 6 месяцев назад
Cool project and well explained. Subbed
@loganyoung7038
@loganyoung7038 4 месяца назад
I bet that is one bad ass plasma cutter
@ThePhilosophiser
@ThePhilosophiser 6 месяцев назад
Well done 👏
@orlandorocaslalana7155
@orlandorocaslalana7155 4 дня назад
Genial. Muchas gracias
@albertoramonacosta1212
@albertoramonacosta1212 2 месяца назад
Gracias amigo lo hare
@Chaosman88
@Chaosman88 7 месяцев назад
Don't you need some shield for eye protection, just like when welding?
@niconine268
@niconine268 6 месяцев назад
This is great news. Thankyou. Subbed
@Wanka196
@Wanka196 4 месяца назад
incredible!
@davidbandi
@davidbandi 6 месяцев назад
Hey Rulof, Great stuff mate. You just added a subscriber from Australia. Could you please consider a project showing us how to convert a DC Tig welder to AC/DC Tig welder that can be used for welding Aluminium?
@Bleats_Sinodai
@Bleats_Sinodai 6 месяцев назад
The "fault valve" you made is usually made with a spark gap in such high voltage circuits. Your solution is much more interesting!
@user-dp2ru6vh2w
@user-dp2ru6vh2w 7 месяцев назад
Thank you so much....agraet thinking I wish a good life and luck ..keep inform us with these great ideas ..greatings❤❤❤❤❤❤❤
@davidmaye3580
@davidmaye3580 6 месяцев назад
thank you
@zuraromelashvili8327
@zuraromelashvili8327 3 месяца назад
He is the goddest of engineering diy
@isaacfuertes
@isaacfuertes 7 месяцев назад
You need low-pass filter or similiar to protect the welder from high frecuency and high voltage from the flyback.
@viermidebutura
@viermidebutura 7 месяцев назад
not rly as it is just a big mains iron core transformer
@jasonharrison25
@jasonharrison25 7 месяцев назад
@@viermidebutura but what about the bridge rectifier? Surely it's not capable of tolerating 40k volts
@viermidebutura
@viermidebutura 7 месяцев назад
​@@jasonharrison25 the high voltage caps in parallel with the bridge will deal with that
@snakub4u
@snakub4u 4 месяца назад
​@@viermidebuturaHow high of a voltage are those caps? He never says in the video?
@boots7859
@boots7859 6 месяцев назад
Very cool what you've done with mostly 'waste' products.
@alexandermoody1946
@alexandermoody1946 7 месяцев назад
You may benefit from a secondary cylinder for your compressor to increase working volume.
@karolstruck9822
@karolstruck9822 3 месяца назад
Nice job bud keep up the good work
@hermanhendroprijono1566
@hermanhendroprijono1566 5 месяцев назад
Wow,,,big rock torch
@rafalimananaaina8323
@rafalimananaaina8323 7 месяцев назад
Awesome sir 😊😊😊, thanks ❤ How thick can we cut with it? And what do we need to modify to be able to cut 1 inch thick for example?
@aaronmurphy5060
@aaronmurphy5060 6 месяцев назад
Nice work 👍
@CryptoRoast_0
@CryptoRoast_0 7 месяцев назад
Phenominal 👌👌
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