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How to Replace the Air Oil Separator AOS on Porsche Boxster 986.2 and 987 plus Cayman 

The Eddys Garage
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How to Replace the Air Oil Separator AOS and clean the throttle body on Porsche 911 996.2 997 Boxster 986.2 and 987. You can save yourself the hassle of the lower clamp by using a screw type hose clamp.
These parts may be for your 986 and you should confirm with your local Porsche dealer with your VIN number as different markets have different emissions fittings in these areas of the engine. If you have a 987 you will need to check to see what parts you will need for gaskets and rubber sleeves. There are great parts diagrams here www.design911.co.uk/ or check with your local Porsche dealer.
Throttle body gasket 99611031802 on Amazon amzn.to/3nAFHeG
2 or 3 depending on your cars emissions back intake seal rubber sleeves 99611068601 amzn.to/3nFiQyI
maybe 1 front intake seal rubber sleeve (left of T Pipe) depending on emissions 99611068552 amzn.to/30L5ac8
1 intake seal rubber sleeve with check valve hole (right if T Pipe) 99611068501 amzn.to/3nAGlZE
Air oil separator for 2003 onwards 99610702601 amzn.to/3DEEQzh
This video is for entertainment only and you should seek professional advice before doing any work on your car.
The Eddy’s Garage is just a home garage maintaining and modifying our cars and some friends cars.
Check out the playlists for our different cars
Audi S3 8V Sportback • Audi S3 8V
Porsche Boxster S 986 • Porsche Boxster S 986
Jeep Grand Cherokee Diesel • Jeep Grand Cherokee WK2
Alfa Romeo Giulietta • Alfa Romeo Giulietta
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--------------------------------------------------
Disclaimers
We will take no responsibility for any errors in our videos causing damage to person or property. These videos are for entertainment purposes only and you should always seek professional advice before doing any work on your car.
This video description may contains links to different companies. Some are just the parts used and some that have helped us out with discounts.
I have been working on my own cars for many years but I am a self taught Do It Yourself, shade tree mechanic. I am NOT a professional mechanic. I do not have any formal automotive training.
The Eddy’s Garage assumes no liability for anything you choose to do to your car, before, or after watching one of our videos or utilising products or the content from this channel.
All DIY repairs or modifications have a level of inherent risk to person and property (your car). Anything you do to your car are done so at your own risk.

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20 ноя 2021

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Комментарии : 49   
@myferrari3603
@myferrari3603 2 года назад
This was so well done. Thank you for taking the time to record each step and each problem and how you solved it.
@TheEddysGarage
@TheEddysGarage 2 года назад
No problem and thank you. Make sure you like the video so others can find it easily too.
@hironaka1961
@hironaka1961 2 года назад
This is by far the best detailed oil-air separator replacement for me particularly for 987-1. Very well made. I am proceeding with my 08' Cayman 987 with 2.7. Thank you.
@TheEddysGarage
@TheEddysGarage 2 года назад
Thanks mate. Good luck with yours. If I did mine again I would order all new hoses that attach to the AOS so I know they weren’t cracked. Chasing vacuum leaks is a pain.
@julianward5511
@julianward5511 2 года назад
Great video Ed, your filming is excellent and execution perfect....
@TheEddysGarage
@TheEddysGarage 2 года назад
Thanks mate
@darrenrigg5334
@darrenrigg5334 Год назад
Thank you so much for this. Very detailed and really helped me do this in around an hour. I had a pair of mini mole grips that were perfect for opening and keeping open the lower spring clip which is a real pig to get to as mine was tight. I found it easier to take it off the engine side first and put it back last. The only other thought is if you ever come across anyone claiming to be a Porsche mechanic with big hands, don't believe them!
@TheEddysGarage
@TheEddysGarage Год назад
No problem
@adventurouscampers
@adventurouscampers 2 года назад
Great video !! Very helpful!!!
@Crs_One
@Crs_One 2 года назад
Great video, appreciate it, Thanks! Saving me at least a few hundred $$$!!
@TheEddysGarage
@TheEddysGarage 2 года назад
No problem. I hope you enjoy my other repair videos too
@mgkeoh
@mgkeoh Год назад
Great stuff. I think I’ll try do it myself.
@TheEddysGarage
@TheEddysGarage Год назад
If I can do I then anyone can. It would have been easier to use screw type hose clamps but the originals look .. original.
@adamsangels9874
@adamsangels9874 Год назад
45 minutes video says it all ……it’s a absolute mission
@TheEddysGarage
@TheEddysGarage Год назад
If you use some screw type hose clamps you will have an easier time
@Litterboy78
@Litterboy78 2 года назад
Nice. On my list!
@TheEddysGarage
@TheEddysGarage 2 года назад
I updated the description with part number and links. Check with your local dealer for the parts needed for your car in your are as some regions have different emissions fittings. My car (Australian) was different than a USA car. Hope you enjoy it!
@FOXDADDYSUPREME1
@FOXDADDYSUPREME1 Год назад
Starter is going on my 03, so I figured now would be a good time to do this. Thank you for making a video just for our late 986s, the early ones looked totally different. Strangley, mine has allen head bolts instead of the reverse torx style. Wonder if mine has been replaced, or maybe they switched to that bolt for 04.
@TheEddysGarage
@TheEddysGarage Год назад
Glad it was useful
@magicmillhouse9586
@magicmillhouse9586 2 года назад
All 986s now have the updated AOS. When you order the part for even a 1998 Boxster they will send you the new version and you must buy a new upper hose as well
@TheEddysGarage
@TheEddysGarage 2 года назад
Check with Porsche because the pre facelift cars are bolted on from the side, the later cars like mine attach from the top
@sokhomnhon1685
@sokhomnhon1685 Год назад
I try to switch the oil separator three times a week I had four separator pulled out put in it pain me some time make so mad
@brightenupcc
@brightenupcc 15 дней назад
Out of interest, was there any difference to the way the engine performed after the AOS and intake clean? I.e. smoother idle or less smoke on start up. Cheers!
@TheEddysGarage
@TheEddysGarage 14 дней назад
@@brightenupcc idle was better. I cleaned the MAF at the same time which would have helped as well. Do the oil pressure release valve too for better startup oil pressure. I did a video on it as well
@jadmann
@jadmann 2 года назад
It would help if you told the viewer the size of the Torx socket and clamp size. Did you also buy hose clamp pliers and extended screwdrivers and extended 11-16” needle nose pliers 45-90 degree?
@TheEddysGarage
@TheEddysGarage 2 года назад
I can’t remember the socket size sorry and I used a long needle nose but they were straight. I couldn’t film the final clamp but it was straight through from the back of the car with the needle nose. To be honest I should have just used screw type clamps. Those spring loaded ones are a pain in the butt.
@TheYjmfan
@TheYjmfan 2 года назад
Most parts are not available on Amazon just looked and the last link for AOS is something completely different.?
@TheEddysGarage
@TheEddysGarage 2 года назад
Looks like Amazon has changed some links. Search the part number for the AOS for the facelift cars 99610702601. Your local Porsche dealer is often cheaper as well especially if your car is older and in eligible for the Classica discount and if you pickup they shouldn't charge freight.
@kostia1908
@kostia1908 10 месяцев назад
I see that you had to wait for parts. How did you go about the engine considering you didn't have parts immediately to put on, did you use something to close the "open" holes so that dust/dirt doesn't get in ?
@TheEddysGarage
@TheEddysGarage 10 месяцев назад
Just covered it with a shop rag like everyone who builds an engine does
@reneb8341
@reneb8341 Год назад
Is it the same Part Number für the 987.2 (2.9l)? I can not find anything for the facelift :(
@TheEddysGarage
@TheEddysGarage Год назад
I believe the 987.2 is a different part number but if you call your local Porsche dealer’s parts department they are usually happy to help clarify
@sokhomnhon1685
@sokhomnhon1685 Год назад
I change everything and I bought the oil separator the fourth One still smoke every time I start
@TheEddysGarage
@TheEddysGarage Год назад
Any oil in the intake manifold? We didn’t have any but I cleaned it in the video. EMD Porsche Specialist have a great video on a detailed cleaning
@sokhomnhon1685
@sokhomnhon1685 Год назад
@@TheEddysGarage I did everything I change oil still white smoke when started the car I’m so shame to the people I drove Porsche start smoking so bad
@sokhomnhon1685
@sokhomnhon1685 Год назад
@@TheEddysGarage when the winter cold white smoke German car suck I had bmw and Mercedes C350 the same now I hate Germany car not good quality some people lucky me not lucky Germany I spent a lots for part and fixing
@sokhomnhon1685
@sokhomnhon1685 Год назад
I cleaned everything too but when I start white smoke
@TheEddysGarage
@TheEddysGarage Год назад
Porsche recommend a thicker oil for 996 and 986 now. That might help. And a good time to update the oil valve like in our other video
@sokhomnhon1685
@sokhomnhon1685 Год назад
@@TheEddysGarage I use the 0w40
@sokhomnhon1685
@sokhomnhon1685 Год назад
I used the 0w40 all the time I might change to 10w30
@Litterboy78
@Litterboy78 2 года назад
Did you post the links to parts?
@TheEddysGarage
@TheEddysGarage 2 года назад
Will do tomorrow. I just put the video together tonight and have to get the invoices out. Remember the earlier Boxster’s and 996 991s have a different AOS that bolts on from the side
@TheEddysGarage
@TheEddysGarage 2 года назад
I updated the description with part numbers and links. Check your parts with your local Porsche dealer with your vin because it looks like different markets have different emissions attachments. Namely the rubber connectors on the T part of the intake. Mine had one check valve on the right, some have one on both sides. No big deal because you can plug the hole if you get 2 with the holes.
@Litterboy78
@Litterboy78 2 года назад
@@TheEddysGarage thanks! Appreciate it
@mgkeoh
@mgkeoh Год назад
Yes rubber cracked. I never use any lf this old rubber or plastic. All off with me.
@TheEddysGarage
@TheEddysGarage Год назад
Good job. It will be like new
@magicmillhouse9586
@magicmillhouse9586 2 года назад
He says that throttle body is in need of cleaning bwahaha dude that’s almost completely clean. Haha also can buy silicone boots in any size from a large number of US suppliers. Doesn’t need to be factory. Just take measurements and order new ones.
@TheEddysGarage
@TheEddysGarage 2 года назад
Just doing the “while I’m in there” jobs with this one. Good tip on the silicone boots however I’m in Australia but thanks anyway 👍
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