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I Turned This Smoking Broken Down $700 4x4 ATV Into a $3000 ATV 

2vintage
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I buy a 2004 Polaris Sportsman 700cc 4x4 ATV after the seller gave up on fixing it. I rebuild it after finding out it smokes a lot. #Polaris, #BigBore, #Fix,
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The following video features activities performed in controlled environments by knowledgeable persons. DO NOT attempt to duplicate, re-create, or perform the same or similar activities at home, as personal injury or property damage may result. 2vintage( Joe Weber, the persons shown in this video and ANY CONTRIBUTOR, ARE NOT LIABLE FOR ANY such injury or damage. ALL 2vintage( Joe Weber) CONTENT IS FOR ENTERTAINMENT PURPOSES ONLY.
2vintage (Joe Weber) makes no representation about the sufficiency of any safety precautions and equipment used in this video.

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13 июл 2023

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Комментарии : 357   
@MrCmetzler
@MrCmetzler 4 месяца назад
This series helped me redo my own 2004 Polaris Sportsman 600. Turned into 700. Thanks for the video!!!
@edkennard72
@edkennard72 Год назад
I can tell that this is going to be an awesome video just by the detail that he's explaining about the rings and using the steel wool to clean the interior of the cylinders and I know when he's done it's going to run like a brand new piece of equipment and it's been interesting to watch all of the troubleshooting and figuring out what's wrong with it a great series of videos thank you very much Joe for taking the time to explain everything as you go along
@billhartsfield424
@billhartsfield424 10 месяцев назад
I told you in the first video the previous owner didn’t know what he was doing. Glad you finally tore it down and put it together correctly. Now you have a decent machine.
@JohnnieBravo1
@JohnnieBravo1 Год назад
No worries on how many, and how long, the video parts are! They are truly educational, and entertaining. Gearheads want to see it ALL. I went thru similar on my Yamaha Warrior, that was somehow bent, fast, and uncontrollable. It almost seemed to be alive, and its mission was to kill me as painfully as possible. I pulled it in my garage last year, determined to find the problem(s), and fix them. Having zero knowledge of their construction, and even less video editing knowledge, I just recorded ALL the education trials, failures, and eventual success on getting it fixed. Having now learned some editing skills, I could likely take the hours of raw video (which are up on my microscopic youtube channel) and edit them down to about 30 minutes of video. I always look forward to your videos. Our ATV's: my 2002 Yamaha Warrior, my son's Polaris Sawtooth, my daughter's Suzuki LT80.
@dougw2787
@dougw2787 Год назад
I am digging this rebuild. I definitely learned something new regarding the piston rings. As someone who has never rebuilt an engine, I was impressed that you knew about the taper and the orientation of the rings and the piston orientation. Great job and thanks for the content!
@M.TTT.
@M.TTT. Год назад
that's why we read the service manuals
@Damon1864
@Damon1864 Год назад
You have become my favorite RU-vidr! Always good to see your new content. I don't know how you find the time to churn out these projects!!!
@mikewhitley1183
@mikewhitley1183 6 месяцев назад
I just wanted to say I admire your knowledge and your patience! I would probably at this point be saying ugly words and throwing Tools around but I have learned a great deal watching you build and rebuild that particular quad, Mike
@lloydgreen4091
@lloydgreen4091 Год назад
Joe One of the Best &.... one of the Best *Ring Jobs* I've Seen on RU-vid. Very Educational. "You CAN Teach an Old Dog New Tricks." Thank You So Much For Doing These Videos For Us.
@maweaver68
@maweaver68 Год назад
I'd pay that if we were closer. Great job. This series has been very informational. My wife has the 2004 Sportsman 500.
@darrynruzicka2883
@darrynruzicka2883 Год назад
Stuff rags down in the cases when installing, in this case, pistons and the cylinders and the way you did it is the only way but when you go to install the circlips and one drops down into the cylinders you are then in for a whole new project. The reason the magnet won't stick to the valves is because they are likely stainless. Or very unlikely but titanium.
@JJ-JOHNSON
@JJ-JOHNSON 10 месяцев назад
Gotta love Vinny, the quad whisperer. Run Vinny Run. 🐕🐶
@user-jz2fn6me6y
@user-jz2fn6me6y Год назад
The bolt you found in the CVT holds the ring behind the primary CVT. There is a very strong ringing when driving, I think you should look into the variator again. Thanks for the video, greetings from Ukraine!
@thomasdausch8557
@thomasdausch8557 Год назад
Hey Joe ,great job tks for sharing, remember folks thats an old Quad , not like a new one, we all forget that,, hey Joe as i watch you riding the trails it looks like you need a vertical sickle to trim the trails as you ride them,, great video sir, ride safe
@petepeabody8905
@petepeabody8905 Год назад
This one was a ton of work. When it all comes together you gotta giggle. Great job my good man
@rockman49er
@rockman49er 7 месяцев назад
I've been watching this channel every day for almost a year now learning lots of tricks and how to fix all my quads and bikes that have been sitting for 20 plus years now all of them work again i also got all kinds of new tools thanks joe for all you do merry Christmas to you and your family give viny a bone for me 😅
@josephperry6822
@josephperry6822 Год назад
Another job very well done! Good stuff buddy! Keep up the great work!!
@quietbrianquiet
@quietbrianquiet Год назад
2.9K Thumbs up and when I hit the thumbs up it went to 3K whoo hooo! Great series and for going through all the steps with out throwing money at it with out the diagnosis first. Thanks!
@snowyowl7042
@snowyowl7042 Год назад
Wow, I'm not used to so many New parts, sure gaskets and rings, but pistons and cylinder. Great instructional video.
@nigelcox7477
@nigelcox7477 Год назад
Great work Joe… persistence paid off. Just needs a jet wash. Cheers!
@thebigguy8306
@thebigguy8306 Год назад
Nice video, anytime you break down an engine there is always a learning moment, and some Vinny Time
@greggmeyer5836
@greggmeyer5836 4 месяца назад
There is so much hidden knowledge from experience that people who are new to this accidentally screw up a lot of things. These motors are complex pieces of engineering and demand a knowledge that comes with gourds and hours of experience. My hat is off to you.Your posts are amazing how detailed you are on all these screwed up items. 😊
@CostaMesaPhotography
@CostaMesaPhotography 5 месяцев назад
I'm catching up on your past projects...recently discovered your channel. I'm so impressed with you knowledge and experience. I almost have a sense of accomplishment watching YOU fix stuff! I noticed at the 35:53 mark in this video when you were checking to see if you solved the smoking problem a burst of flame came out of the tail pipe...not sure if you noticed that on playback (you weren't standing behind the machine (like we were) but were up at the controls. Anyway, kudos to you and thanks for the education!!
@MM_in_Havasu
@MM_in_Havasu Год назад
Excellent job, Joe! That thing rips pretty good! You might want to look into lowering the CVT engagement RPM so it's not screaming all the time, and it should pull just fine as well. Thanks for a great series on this rig!
@daffyduck9901
@daffyduck9901 Год назад
Joe is a total novice got so many things wrong he doesn't know Jack schitt
@RC-fu6hg
@RC-fu6hg Год назад
What cute playful pup. It’s like he knows you’ll get it running.
@douglasr.c.5622
@douglasr.c.5622 Год назад
That's Vinny. He's not shy at all. In fact, he loves to poop on camera .
@LivingNed
@LivingNed Год назад
Wow what a journey, awesome job!
@allan9603
@allan9603 Год назад
Joe you should be called "professor Joe" due to your ability to troubleshoot and overcome!😅😊 Great series! Allan in Columbia, SC
@michaelrowlandhogan9524
@michaelrowlandhogan9524 5 месяцев назад
Hey Joe, you amaze me, just the guy I would have working on my bike. Well done again from MIcko in the UK
@johnfoldesi6187
@johnfoldesi6187 Год назад
I loved every part of this video/build!!
@craigmorgan4676
@craigmorgan4676 Год назад
This is a beaut ,but FULL of fail and trouble, good luck brother!😮🤨😫😫😫👁🙏🙏🙏👌👊🦾
@l.s.tukbigbud7715
@l.s.tukbigbud7715 Год назад
Love the sound of the rain on the rooftop...✌🤙
@greathornedowl3644
@greathornedowl3644 Год назад
Great vid, with a rebuild you got it humming along
@shaunhardie6077
@shaunhardie6077 Год назад
Great to see it finally fixed and running properly, but that exhaust sounds terrible, definitely needs changing in my opinion.
@DaBombDotCom77
@DaBombDotCom77 Год назад
Joined that FB group thanks for the information wealth.
@markbrynteson5141
@markbrynteson5141 Год назад
Excellent job as always!
@ep9360
@ep9360 11 месяцев назад
Fantastic ❤. As well beautiful property. Thanks for the ride.
@franknile
@franknile 10 месяцев назад
Nice work and enough faults to investigate well done sounds nice Good job 👍
@secondcreekworkshop3908
@secondcreekworkshop3908 Год назад
I have scored a few good facebook market place finds the last month, a 2000 Honda Rancher 4x4 foot shift for $50 runs stuck in gear and a 1997 Honda TRX 200 series 2 for a $100, owner said it was stuck in gear but it was the rear brakes seiezed.
@passenger6735
@passenger6735 Год назад
A very enjoyable series. Thanks
@navigatorx1013
@navigatorx1013 Год назад
Good job. Gotta wonder how a screw got loose in that Mother Clutcher.
@justin-qv7oe
@justin-qv7oe Год назад
Great job on the videos keep up the great work
@davelocock
@davelocock Год назад
Thanks for the advice on nikosil detection I learnt something from this video 👏
@billballerballerbill9884
@billballerballerbill9884 Год назад
Can't wait to see the end of this one!
@JayHutchG
@JayHutchG 9 месяцев назад
Good wrenching bud. I'm so glad it all worked out and the smoking stopped. Not sure you needed new pistons tho. Maybe just rings. Was the one oil ring seized? Fortunate the dropped push rod and so far out of time didn't do more damage. Turns out to be a very nice quad. A lot of work yes, but kinda typical for a previous owner without much rebuild experience. Nice work budroe. Great patience.
@csorrows
@csorrows 2 месяца назад
When checking the ring gap, you should put an old ring onto the piston the put the top of the piston down into the bore. The piston will stop on the ring and make 100% certain the ring you are measuring is perfectly straight in the bore. You also want it close to the top as a lot of bores are actually a bit tighter at the top.
@thoringuidry
@thoringuidry Год назад
Job well done mate!
@charlesscheck6517
@charlesscheck6517 Год назад
nice job Joe say what is going on with hover craft? ever get it back running?
@shawnandcoraself7321
@shawnandcoraself7321 Год назад
Clutch sounds a little off probably not weighted correctly. Engine sounds great!
@jerrywilcox9890
@jerrywilcox9890 Год назад
It has the stock clutch got factory weights
@thebigdustin
@thebigdustin Год назад
Seems a little gutless for a 700. Maybe you can get different weights for the clutch. It’s rattles a lot. I’m sure you just want to get rid of it though. Great video series.
@jerrywilcox9890
@jerrywilcox9890 Год назад
It's just you.
@gabrielgalaxygh
@gabrielgalaxygh Год назад
Yeah at this point you ignore the noise and sell it lmao
@TraveladvRajanSRai
@TraveladvRajanSRai 10 месяцев назад
jus exhasut its a 600 twin
@jerrywilcox9890
@jerrywilcox9890 10 месяцев назад
@@TraveladvRajanSRai you evidently didn't watch the video lol.
@Yolobrohs
@Yolobrohs 9 месяцев назад
i did all my research and the 800 is where the cams are different so it was fine for me to leave the 600 cam shaft in the block. @@leecrumble3921
@copperaudio9664
@copperaudio9664 5 месяцев назад
This one was quite a test. You passed with an "A" Nice work. 😎👍
@michaelyarmie4858
@michaelyarmie4858 Год назад
👌 Patience and hard work pay's off. It's time for an oil change.
@mongosaqqara
@mongosaqqara Год назад
Great fun...love this channel!
@kevinstorm6009
@kevinstorm6009 9 месяцев назад
It's probably the loudest 4X4 'hunting' ATV I've ever heard! I'm glad you mentioned it. You're certainly not sneaking up on anything with that monster. LOL
@Yolobrohs
@Yolobrohs 9 месяцев назад
cheap amazon muffler. i thought she sounded mean but yk i never used it for hunting. more of scarin away the animals lol
@qwerty-fc9ix
@qwerty-fc9ix Год назад
Don't know if its just me but it does sound like the CVT could be a bit tighter. Revs a bit too high imo. Nice job!
@baybuoy3843
@baybuoy3843 Год назад
May be the aftermarket primary clutch causing the high rev.
@benschlack5814
@benschlack5814 Год назад
I've been telling him that thing is revving to the moon and isn't going anywhere
@Mrsomething854
@Mrsomething854 Год назад
Yeah it’s just hitting the rev limiter
@jerrywilcox9890
@jerrywilcox9890 Год назад
It's just you
@jerrywilcox9890
@jerrywilcox9890 Год назад
​@benschlack5814 it's not reved to the moon lol.
@mikestowe6136
@mikestowe6136 Год назад
always wonder how many times a machine has took a shit in the middle or all the way across the field and youve had to walk back lol
@peteraitken6494
@peteraitken6494 Год назад
Good job joe another one of the list lol sounds great 👍👌🔧🔧🔧🔧❤️
@theaveragegamerguy5989
@theaveragegamerguy5989 Год назад
Vinny is awesome love to see him in your videos
@GNX157
@GNX157 Год назад
There’s still something up with he clutch. There’s a noise in there still at idle and the CVT clutch isn’t expanding like it should once it gets going.
@MrAdrenalin17
@MrAdrenalin17 Год назад
Love it, deff look into a snow plow set up for it tho
@everydaybladesinc
@everydaybladesinc 11 месяцев назад
Great job. Nice video. Subscribed!!!
@JoseManuel-lj4dk
@JoseManuel-lj4dk Месяц назад
I learned something new today about the rings thank you Blessings 🙏🙏🙏
@averyschwab703
@averyschwab703 Год назад
when it wouldn't start and you stepped back and stared at it for awhile. i know exactly what you were feeling haha
@kobybear08
@kobybear08 Год назад
With your helmet on and your camera microphone is picking up a steady stream of ringing rubbing sound curious what's causing that particular sound, as if some ones rubbing a spoon around in a kettle. Glad You got it running to a certain level of acceptability that your ok with, are you going to keep it or sell it up for another project, curious, Great Shop Performance Joe, really enjoy your shop time videos, have a great day You and Vinnie and your Wife as well.
@shaunkilgannon1693
@shaunkilgannon1693 3 месяца назад
I know nothing about engines but love your videos
@doug42780
@doug42780 Год назад
How did u learn so much about working on bikes. I like watching your videos. I learned a little bit from it
@MacRODesign55
@MacRODesign55 6 месяцев назад
Exhaust note was much crisper, sounded like it was well tuned and running well.
@timothygutknecht9742
@timothygutknecht9742 11 месяцев назад
Love the videos.should you rev a newley built engine?
@ArchwayPerformance
@ArchwayPerformance Год назад
Awesome job, I’m thinking it’s going to need a clutch kit as it’s blowing through the secondary almost immediately.
@Yolobrohs
@Yolobrohs Год назад
primary. secondary starts opening at about 15 mph im the old owner so ik it wasn’t a fast machine about 60 if your lucky
@douglassprague9727
@douglassprague9727 6 дней назад
According to the shop manual, the ring with the bevel (1R) should have been put in the second ring groove.
@jumpinjojo
@jumpinjojo Год назад
Coat the inside of the cylinder with oil before you insert the assembled piston.
@kirkslayden834
@kirkslayden834 Год назад
Perfect finally I'm curious how much money you spent regardless you got a pretty good deal and a little bit of work
@kirkslayden834
@kirkslayden834 Год назад
My TRX 400 2002 Honda it's a race bike single cylinder five valves to exhaust but it's loud and it was definitely made for racing
@ibfapa
@ibfapa Год назад
Good job man! But you dont hear that ratteling?
@MegaGoogoohead
@MegaGoogoohead Год назад
Cool dude you're a good mechanic to have caught some of the mistakes the last guy did the rings was a good find!
@alexanderbmx
@alexanderbmx Год назад
This man can fix anything..
@qtrill6000
@qtrill6000 Год назад
Great job! That exhaust is LOUD and that metal rattling has to have something to do with that screw that you found in the clutch I’m guessing
@JoshuaJonah
@JoshuaJonah 9 месяцев назад
That's a screw that holds the rubber seal on the back cover. Not part of the clutch.
@wayner-model5880
@wayner-model5880 5 месяцев назад
Glad you got through it all. 👍🏻
@higg1977
@higg1977 9 месяцев назад
Good job on that fight. Need a different primary clutch and stock exhaust. That obnoxious metallic grinding wasn't there when you first got it running in first video. Youll get it whipped. I'd be sick of that one too lol. Enjoy the videos. Same thing I do minus the videos .🇺🇸
@semtech30
@semtech30 9 месяцев назад
Back pressure is important. May wan't to put baffles back in that rig. Clutch rattle is a bit wierd. Big job.
@venenareligioest410
@venenareligioest410 9 месяцев назад
Superb job 👍👍👍
@daveramsey8178
@daveramsey8178 9 месяцев назад
I’m interested in That little crawler you have where you were breaking it in
@Stuckin330
@Stuckin330 Год назад
Do u got the I low gear? That thing should rip in high gear from a dig to top speed . I kno the rev high but that thing should get up to atleast 60 70 pretty quick . U need fine tune them clutches both the primary and secondary an make sure ur belt deflection is on point with a good belt . Theses should rip out the gate pretty snappy an get up to atleast 65 within seconds .
@MrJmattr3
@MrJmattr3 4 месяца назад
Great job!
@jedslather
@jedslather 8 месяцев назад
very good work, but darn it's loud
@JanneRanta
@JanneRanta Год назад
That sad lonely hover craft sitting neglected in the field 😟
@dowdawg
@dowdawg Год назад
Great job man putting that cylinder on had to be one big pain in the butt!! I’m hearing a high-pitched ping. When accelerating is it clutch? Probably normal.
@rockman49er
@rockman49er 7 месяцев назад
It sounds like the exhaust to me my 85 trx125 does the same thing it's probably fine
@raywalsh5822
@raywalsh5822 Год назад
great job great repair
@MR-puffnstuff
@MR-puffnstuff Год назад
You can do it!! You can do it all the way to a positive bank account quick....
@dzydvl76
@dzydvl76 4 месяца назад
That land is SO WISCONSIN!!!! I'm guessing North woods, I don't want to give cities, just in case.
@reapersdemon9048
@reapersdemon9048 Год назад
Love the content, brother, but hate cvt all that power goes to waste 🗑
@fraes2465
@fraes2465 Год назад
What's that metallic rattling/clanking? A plate loose somewhere? Would drive me nuts.. 😅 was it not audible while sitting on it? The mic might pick it up better, because when you turn around to look for smoke you can't hear it.. But on low revs, like in the beginning when backing it down from the trailer, riding on low revs between trees and second break in run when turning around by reversing. I didn't see anyone asking about it so maybe you mentioned it, apologize if I missed it!
@jimprojectgoldwing5536
@jimprojectgoldwing5536 Год назад
Just wondering about the ring positioning? I was taught over 40 years ago to never put ring gaps in those positions, better to put at 4 and 10, not 6 and 12.
@davidcolesr.8628
@davidcolesr.8628 Год назад
Good to see You
@jamesjay9781
@jamesjay9781 Год назад
A other good job well done mate 👍
@michaelhintz6187
@michaelhintz6187 Год назад
Folks, leave your equipment stock. If you want better performance buy a higher level machine. Good work
@bigdoggierescue8761
@bigdoggierescue8761 Год назад
Good job!
@trickedouttech321
@trickedouttech321 4 месяца назад
That quad sounds like you have to run it wide open almost all the time just to dive around, This is why I love gears give me gears that I can control.
@paullesarge4126
@paullesarge4126 Год назад
Another excellent video
@KensSmallEngineRepair
@KensSmallEngineRepair Год назад
You use gasket maker tubes like me, punch a new hole each time you use it. lol
@TundeEszlari
@TundeEszlari Год назад
Good video.
@jerzie1015
@jerzie1015 Год назад
Great job
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