Industrial Heat Exchangers Explained

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Industrial heat exchangers explained, learn the different types of heat exchangers used and how they work with examples.
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23 июл 2024

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Комментарии : 139

@EngineeringMindset 2 года назад

⚠️ *This video took a long time to make* if you would like to buy Paul a coffee to say thanks, link below: ☕ PayPal: www.paypal.me/TheEngineerinMindset Channel membership: ru-vid.com/show-UCk0fGHsCEzGig-rSzkfCjMwjoin Patreon: www.patreon.com/theengineeringmindset

@myhmw 2 года назад

play and like

@sandfly27 2 года назад

It’s clear you spent a lot of time making this video. Showing examples is important. Great job!

@sudeeptKJ 2 года назад

Your VDOS are informative at its best

@brd8764 2 года назад

It works in this manner or it is giving and taking using....

@5238117 2 года назад

This is one of the few channels that I find actual value in. Thanks for putting all this together.

@EngineeringMindset 2 года назад

Glad to hear

@seanrrichards 2 года назад

Like José Manuel below, when I lived in Alberta I would commonly purchase mulitpass shell and tube exchangers, plate and frame exchangers, giant fin-fan exchangers for a giant SAGD (oil) plant. Awesome pieces of equipment.

@curtislesann2948 Год назад

Found another Albertan!

@JohnDoe-ej1lw 2 года назад

I work in the pharmaceutical industry and we use finned tube heat exchangers in Air handlers for heat and cooling, also shell and tune heat exchangers for clean water generation... great explanation 👌 👍 Keep the great videos coming! 🙂

@kostassx7658 2 года назад

Such a great and explanatory video. Thank you! Usually in dairy industry (basically milk) the usual heat exchanger is plate heat exchanger. This heat exchanger is used for pasteurization because it’s able to achieve the demanded temperature really quick and the microorganisms get thermal shock, without affecting the organoleptic characteristics. Also the patterns create turbulent flow as shown, and increases the surface (approximately by 40%) so the heat transfer increases.

@itsjustdonkey777 2 года назад

Most commonly used in vehicles i.e. radiators. I worked as a machinist in an industrial heat exchanger mfg facility in Beaumont, TX. for a few years after the first Gulf War. Some of the metals we used in the mfg process were inconel, monel, hastelloy, copper nickel, stainless steel, brass, copper, titanium and most commonly steel.

@systemmax2000 2 года назад

Another winning video in my book. Love your content on the Electronic Engineering as well. Cheers! Here's a cup of coffee and a pint on me.☕🍺

@davidmartens6401 2 года назад

Great video. Typically when flow goes into the shell side of an exchanger, it enters the bottom to keep air pockets out. I work with literally dozens and dozens of these. There’s no end to the services.

@joeschmo2693 2 года назад

I work at a waste water treatment plant. We use heat exchangers to warm digesting sludge. Heat's provided by burning methane produced in the digesters. We have generators, but they are nonfunctional, so excess methane is burnt in a waste flare. Water is heated to ~170/77 in the boiler, goes into the HEs at about 150/66 to get the sludge up to ~98/37 to accommodate mesophilic bacteria. Control is provided by a bypass valve on the water side.

@EngineeringMindset 2 года назад

Interesting, thanks for sharing. Which type do you use?

@birdkings69 2 года назад

Bro, i've been searching for this, in the last 3 days! And you did it! Thank you soo much! 🙏🔥

@EngineeringMindset 2 года назад

Glad I could help!

@migmagingenieria 2 года назад

Awesome vid!!!!!! I totally love all of these stuff.... I live in the wild Alberta and heat exchangers are a sacred matter!!! Thanks a lot for sharing, your vids make this world a better place!!!

@EngineeringMindset 2 года назад

Very welcome, glad you enjoy

@225rip 2 года назад

Very well explained, thank you.

@nathanaelpurcell5367 2 года назад

Nice Video! I'm in Industrial distribution and have sold many different heat exchangers to Steel mills, and industrial bakeries.

@blueghost. 2 года назад

Thanks Paul for this beautifully made video and the amazing animations 👍

@EngineeringMindset 2 года назад

Glad you like them

@spencerbixby7819 2 года назад

I have a 6 year tenure in coal and natural gas turbine power plants, cleaning supercritical boilers and system components (oil coolers, feed water heaters, cooling towers, condensers, plate heat exchangers, etc. 1 year of demolition and disassembly of commercial and industrial HVAC systems, and have been a scaffold builder during my total 8 year tenure as a laborer. Looking to switch to the pipefitters union, and going to school for HVAC to boost my resume. Unfortunately my work experience wasn’t enough, at least that’s a possibility. The decision to hire is based on a vote of 30 fitters and business owners, so I have no way of knowing why I didn’t make the cut during my last interview. Your videos are helping me to organize my elevator speech for my next interview 👍 thank you!

@ammoniahuffers 2 года назад

We need more heater and chiller explained video during this pandemic!

@EngineeringMindset 2 года назад

We have lots already on the channel 🙂

@apollorobb 2 года назад

The Cow tail action was Priceless lol .Well made video Sir

@EngineeringMindset 2 года назад

Glad someone noticed

@okithdesilva7644 2 года назад

Hi Paul love your videos and thank you so much for this video and other videos you made

@EngineeringMindset 2 года назад

Glad to hear, plenty more coming.

@SuperRadiatorCoils 2 года назад

Loving the video, Paul! Awesome stuff as always.

@EngineeringMindset 2 года назад

Thank you for supporting us!

@lovetolearn5253 2 года назад

It's crazy how simple it is but very effective.

@okithdesilva7644 2 года назад

I think this is one of the most important machine in the industrial sector to all other machines

@aland.9060 2 года назад

Please keep doing these videos, you are doing great 🔥

@ashezheartless9099 2 года назад

Perfect! Thank you!! And a spa should also be a heat exchanger.

@rameshbhaipanchal8730 2 года назад

Sir gave abest gide for noleze mfg aluminum extruded finned tube heat exchanger calculate aheat transfer inlet outlet

@andrewgiblin1230 2 года назад

I enjoy your videos and learn something new every time i watch them In the HVAC/Refrigeration industry there are a lot of questions for Sound and to a lesser extent vibration. I wonder if you would like to look at this topic

@IngDzib 2 года назад

Thank you!

@princesstv2185 2 года назад

thank you for this video

@megatahmadafiqahmadshukri961 2 года назад

Best engineering channel

@EngineeringMindset 2 года назад

Thank you!

@jvlog4284 2 года назад

Good day sir,nice one very informative Thanks for sharing..Stay safe and Godbless.

@Solarusdude 2 года назад

Plate and frame heat exchangers are also commonly used in chiller plants where you don’t want to mix the cooling tower water (which is open to the environment) to the chiller equipment which can cause fouling or other issues. Some commercial buildings even use them during cooler days to allow the cooling tower water to directly cool the air moving through the air handlers and bypass the chillers completely which saves energy. The heat exchanger in this case prevents the cooling tower water from contaminating the chilled water loop that cools the building. This configuration is known as a water-side economizer or chiller bypass economizer.

@jofa9670 2 года назад

You’re the man bro, thank you!!

@iraqiraq1508 2 года назад

ሀይ

@babyanthony8359 2 года назад

I was doing the work of heat exchangers,boilers since twenty five years. Now I am in kerala.I was in Mumbai,Saudia arabia in this field for many years.I have made new ones Re tubed many heat exchangers and boilers(horisondal,vertical and U bundles).

@SorokinAU 2 года назад

thank you a lot for nicw video!

@EngineeringMindset 2 года назад

My pleasure!

@haroldmarcos311 2 года назад

very educational video..congrats.. can you do also a video sir about how to proper adjust a hand expansion valve on evaporator for ammonia double stage refrigeration..thank you and godbless

@samuelsam9265 2 года назад

Nice thank you

@mikenowacki9729 2 года назад

Versatemp heating system in our building and the AHU supply

@baharv4575 Год назад

You’re awesome

@KeithWhittingham 2 года назад

An old 'get you home trick' to solve a leaky radiator was to put a raw egg in the coolant. Once boiling the white was thick enough to block the hole but would not block the pump. My brother, head boy of his school but hopeless at all things mechanic got a leak in his petrol tank.... The funniest bit was when he called the garage once the car had stopped completely. "What's wrong with it mate?". "I think there may be egg in the carburetor" came the reply.

@jaiaspirant7492 7 месяцев назад

I have seen heat exchanger in. Nuclear desalination demonstration plant in kalpakkam ,Msf plant used to convert steam to water( Hp steam): which is used to keep entire system in vaccum,lP heat exchanger for(to increase salt water temperature) to get flash in vaccum

@thealeons3179 2 года назад

I'm a tech for a Fluid Chillers Corporation. We recently built a low temperature chiller for Dow chemical. It had a boil off coil in the suction accumulator. The liquid line runs through the accumulator so the cold suction is transferred into the boil-off coil. Quite often my suction pressure will be in a vacuum on a low temp chiller. I'm curious if the boil-off coil will raise my suction pressure. The chiller for Dow was not an ultra low temperature -70F so I didn't get to see how the boil-off coil would affect the suction pressure at ultra low temps.

@sordteck2767 2 года назад

The body's circulatory system is also a heat exchanger with the very advanced mechanism of being air or liquid cooled and has a variable pressure pump, on demand.

@blackray8959 2 года назад

Can U make video about LDR sensor.How it work and how can we make it in detail.

@josefstallion6532 Год назад

As far as I know, at work we use plate heat exchangers for our HTST processes, finned tube in our evaporators and condensers, and the tube and shell for i believe our CIP lines.

@MrRal03 2 года назад

Thanks!

@EngineeringMindset 2 года назад

Thank you, R RM!

@MrRal03 2 года назад

@@EngineeringMindset thank you for all the Informative videos you share with us all.

@TheSimon253 2 года назад

Could you please stop releasing awesome videos after I needed them?

@migmagingenieria 2 года назад

Hahahaha!!!

@l.crossjr 2 года назад

What is the purpose of having two valves on the primary side return line of the HX?

@MyGreggory 2 года назад

Good day how far can you go with 220 volts before it weekend to a point where it's not good enough thank you

@movingwater7312 2 года назад

i work in aquaculture, marine fish hatchery. we have quite allot of plate heat exchangers. they are a huge pain to disassemble, clean and reassemble. you have to be very careful with rubber gaskets, so they dont leak. salt and metal. corrosion everywhere. im not an engineer, but i wonder if they can be made out of some other material rather than metal?

@EngineeringMindset 2 года назад

The heat transfer properties make metal the best suited, corrosion is a problem though. There are lots of coatings that can be applied to reduce this but these usually come at a compromise of slightly less efficiency but longer service life. Perhaps a heat pump for the thermal transfer and a separate system for water cycling

@TheMax13542 2 года назад

I dont know about salt, but as an hvacr guy I once did some work for a guy that had a small trout farm. Ended up building a 500 gallon reservoir tank with pipe coiled inside. the water circulation pump would dump into the tank while the pipe was connected to a refrigeration system.

@jerril42 2 года назад

Most heat exchangers I've seen were on refrigerators and automobiles. I've been inside a lot of HVAC systems and I've seen chillers [and brine lines] in arenas. Industrial refrigeration would be a great topic for a video. I've heard that Kangaroos lick the inside of their forearm to use evaporative cooling to cool their blood and use their circulatory system as a heat exchanger.

@fyescas777 2 года назад

Interesting that kangaroos do that. The way sahuaro cactus cool themselves blew my mind too.

@colingoldthorpe5918 2 года назад

We use these in gas phase polyethylene for cooling the water that is used to cool the heated gas from reaction.

@EngineeringMindset 2 года назад

Interesting, what type do you use? Finned tube?

@colingoldthorpe5918 2 года назад

@@EngineeringMindset Cooling towers in Canada but overseas where the cooling water is warmer, we use typically 4 huge plate and frame heat exchangers in line, for better control of temperature. The water/gas cooler moves around 5-7 million m3 of water an hour so pretty big in size. I work in UNIPOL gas phase, pretty cool design!!!!!

@josephsmyth7334 2 года назад

I’m pretty sure on the shell EX that those so called baffles are supports so the tubes don’t lay over. The baffle plates would be on the bell end on in he channel head

@godwin_98 2 года назад

But your video is amazing. At the same time I little bit understand

@cornbreadfedkirkpatrick9647 2 года назад

I have a few inventions that I would love to bring to life and I've found some places that can assist me however maybe you can as well

@cornbreadfedkirkpatrick9647 2 года назад

@eyalschnider 2 года назад

what is thesoftwere that runs those factorys?

@joelharris1335 2 месяца назад

Tube and Shell Heat Exchangers are normally found at oil refineries and chemical plants.

@islandtortoise111 2 года назад

What is a force draft cooler and a recuperator

@timothyrichardson8567 7 месяцев назад

I have seen this type of heating Exchange the hotel i work at which has a boiler system and i looking to learn more about this and Become a Stationary Engineer

@themistokliskougkas8596 2 года назад

Please make a video about radiant coolers with water tubes

@EngineeringMindset 2 года назад

Please see our video on hvac heat exchanger explained

@sibashishmishra6319 2 года назад

Dear Paul sir I think we can also use this in a extreme IC engine which are used in heavy duty generator .... I IN MY POINT OF VIEW

@EngineeringMindset 2 года назад

Yeah good idea, we need to cool the engine and we can also make use of the waste exhaust heat.

@sibashishmishra6319 2 года назад

thankyou sir the waste hot air can be used in making the fuel's temperature hot, by which the combustion process will be more efficient .

@sibashishmishra6319 2 года назад

thankyou sir the waste hot air can be used in making the fuel's temperature hot, by which the combustion process will be more efficient .

@MaxMustermann-kr1kw 2 года назад

Hi. I'm very interested in your 3d models. Did you create all of those yourself or are they available in some library?

@EngineeringMindset 2 года назад

The models are custom made for the video, we do not make these models publicly available

@ulpo44 2 года назад

I love how the cow was directly connected to the milk pump! Don't overspeed that pump else you'll suck her udders dry. 😆

@masumhossain5966 2 года назад

Please Sir water chiller sop video

@sidhantmakin2164 2 года назад

HVAC: Finn tube heat exchanger Used in refrigeration and Air conditioning.

@user-dr2pg8fk2i 2 года назад

Bar none the funniest sponsorship. If only every RU-vidr tried to get that specifically relevant with their sponsors.

@Nana_Agyeman 2 года назад

Found it😭❤️

@thundergoat3646 Год назад

You didn't talk about one of the coolest heat exchanger designs, the coil wound heat exchanger! Commonly used for multi-path cryogenic applications such as the main heat exchanger for cryogenic air separation plants.

@jkaryskycoo 10 месяцев назад

I love how he tells us to comment where we've seen heat exchangers like we're 3 year old children who don't know he's just doing that to increase views and suggestions.

@rober.d.s 2 года назад

Hi! industrial laundry tumble dryers use finned tube heat exchangers, and it often leaks😂 but.. pls tell me does anyone using steam for home heating? its hot af. unbelievable for me (living in Russia)

@Comrade_YG 2 года назад

The kid who likes blowing up TNTs in minecraft : *HEY I THINK I NEED ONE OF THOSE FOR MY MELTING PC!!!*

@ChillBing 2 года назад

3:07 Heat sink on C.P.U.

@yeagroupcompaniesltd3635 2 года назад

I want to buy this system from you and should be installed our exhaust generator finally result we want air condition or cool air. so ,please help me for buy from you, how can i contract with you

@EngineeringMindset 2 года назад

Please visit the website www.superradiatorcoils.com and contact through there

@wreckyt8574 5 месяцев назад

Seen one at the back of a refridgerator

@okithdesilva7644 2 года назад

This is mostly important in Nuclear Power Plants

@monroeyork7673 2 года назад

Is a radiator in a car an heat exchanger

@nyifan89 2 года назад

A customer has a central chilled water and steam plant that runs continuously year-round. Domestic hot water is created from the steam plant. The estimated hot water needed annually is 23,267 MMBTUs. The proposed energy conservation measure is to install 4 water source heat pumps to heat the domestic hot water. The proposed equipment will create an additional 145 tons of chilled water while using the heat rejection loop to heat the hot water. How much energy savings will be associated with this measure? Baseline System Chiller plant - 145 tons to be replaced annually. 0.75 kW/ton Boiler Plant - 23,267 MMBTUs to be replaced. 76% plant efficiency Proposed System 4 WSHP - 145 tons total, 1.848 kW/Ton, condenser 2.656 MMBTU/HR If you agree there are savings, how much energy will be saved? Mention any assumptions you are making. Feel free to look up any metric conversions (i.e. kWh to MMBTU, etc).

@SuperRadiatorCoils 2 года назад

Charlie, we'd be happy to take a look at your customer's application and see if there are savings to be had. Feel free to reach out. www.superradiatorcoils.com/contact-us

@gacherumburu9958 2 года назад

👍

@davidyoung3288 2 года назад

espresso machine; milk heater; tofu maker; large scale butter maker; evaporative chiller/heater; nuclear sub; water cooled rotary gun; cryogenic computer;

@tomjames2569 2 года назад

Talk about air compressors!!! Atlas Copco

@ttkbh 2 года назад

Greta video yet again. There is a error maid in the flow direction in som of the illustrations, witch deceess the effeciency of the heat exchanger. Please redoo the illustrations to spred out the best nollege to peaple 🙂

@jasvirnavaneethan3693 2 года назад

Nice one... But ur audio is fast now then plz put a words on ur explanation.. Enough otherwise useful one❤

@EngineeringMindset 2 года назад

Please turn on subtitles from your device

@georgettechaudgallardo Месяц назад

😮

@Fernando-je7nj 2 года назад

Shell and tube heat exchangers are a real pain to maintain because usually there is never enough space to comfortably clean the bundles

@Jack-ne8vm 2 года назад

Make car & airplane radiators more form fitting, not rectangular.

@nou4898 2 года назад

my cpu cooler is keeping my pc alive :)

@charlespackwood2055 2 года назад

Thermodynamics Nerds Rock.

@hassanlabyad4082 2 года назад

Only 60 comments The algorithm is mean today

@CharlieSolis 2 года назад

Where don’t I need heat exchangers is a better question.

@giwrgosmixahlidhs5846 2 года назад

The ad algorithm tho... xD

@geraldcinco6333 Год назад

1:20

@EmpyreanRose 2 года назад

I'm pretty sure I have seen plate heat exchangers in an Intel processing plant

@EmpyreanRose 2 года назад

I may just be retarded tho

@kylevanwinkle2081 2 года назад

Exchangers, condensers, and chillers are used in every refinery in the world.

@nowheremanjk8624 2 года назад

Heat pipe in laptop

@cornbreadfedkirkpatrick9647 2 года назад

Thank you, back of refrigerators, upright freezers,

@stanleestruve5613 Год назад

What's happened to the unwanted thermal energy that got rejected into our atmosphere? that's mostly causes climate change and global warming with severe weather conditions