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Is your Router on the Level? - CNCnutz Episode 131 

CNCnutz (Peter Passuello)
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Todays Top Tip comes from Jim Anderson of Texas.
This little device you can build from scrap you have in your shop and with it you can very accurately tram your router to the tabletop.
For build details and more info please visit
www.cncnutz.com...
Thanks Jim.
A suplimentary video has been made to ad additional information.
Please watch this video after this one.
• UPDATE to Episode 131 ...
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DISCLAIMER:
CNC machines and other power tools are dangerous when used incorrectly. These videos are for entertainment purposes. I can accept no responsibility for any injuries you may incur from replication of what you see in these videos. I aim to demonstrate safe procedures but before attempting any project you should have prior machining experience or have done further research. If you are in any doubt about your safety you should look for an alternative method.
I hope you enjoy.

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20 авг 2024

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Комментарии : 93   
@pipercub45
@pipercub45 5 месяцев назад
Thank you for taking the time to make this video!
@giuliobuccini208
@giuliobuccini208 Год назад
Excellent method! I would like to add an additional tip on top of it. As you pointed out in the comments below, after the first raw skimming/surfacing of the table you will end up with ridges (i.e. high and low points) on the surface because the spindle is not squared yet. MY HINT/TRICK: place a small square piece of flat-glass (let's say 15x15 cm ) under the tip of the "arm" you're rotating over the table to check squareness. The leveled surface of the glass will "cancel" all of the ridges/irregularities produced by the first "raw surfacing" operation, so you will not incidentally check a low (or high) point with the pin you put at the end of the long "arm" (called "tramming bar"). One can use four glass-plates laid down at south/north/east/west positions, or just use one single piece, moving it at the desired position as necessary. NOTE 1: use normal "float glass" only. The tempered type has not a perfect flat surface because of the fabrication process. NOTE 2: use a glass with some thickness (i.e. 8-10 mm) to minimize his deformations when laid down on the table. NOTE 3: by using glass-plates you could also consider to fit a cheap chinese "vertical" dial indicator at one end of the arm. NOTE 4: by using glass-plates you do not need to use a small router bit to flat the surface, as suggested by Joshua Russel in the comments below.
@KitWN
@KitWN 4 года назад
Peter, What you REALLY want is to tram the spindle to the plane of the machine's fixed rails rather than the bed. Then you can skim the bed to match the rails. Since your rails are above the level of the bed you might be interested in this tramming method using taut wires I recently described on the MYCNCUK forum. There's a video in the second post which shows what's going on.
@FreemanPascal
@FreemanPascal 7 лет назад
Your "thing" has a name. Machinist call it a tramming bar. I have used one on my CNC converted mill. I don't know why I haven't thought of doing the same for the router. Good tip.
@cncnutz
@cncnutz 7 лет назад
I don't know Freeman, tramming bar doesn't have the same ring to is as THING. ;-) Cheers Peter
@WildmanTech
@WildmanTech 7 лет назад
At 1:28 I understood where this was going! And I 'm so glad. This has been on my mind!
@cncnutz
@cncnutz 7 лет назад
+Wildman Tech Glad it helps Cheers Peter
@toms4123
@toms4123 7 лет назад
Thank you Peter for another helpful contribution. I too was familiar with the method in relation to drill presses but did not think of transferring the technique to my CNC, thank you for the vid. As an aside, I think building a "thing" sounds like a lot more fun than building a "tramming bar"....
@cncnutz
@cncnutz 7 лет назад
The tramming bar sounds like the place the Thing goes to unwind on a Friday night.
@AzaB2C
@AzaB2C 2 года назад
Brilliant! Using for my V1 Engineering Low Rider CNC!
@fryscountrylifechannel4437
@fryscountrylifechannel4437 4 года назад
As far as giving the bed a quick skim, I would use a straight edge first to ensue it’s flat in all directions, great video thanks for the tip
@dart70ca
@dart70ca 7 лет назад
Faster and more accurate if you replace the bolt with a cheap dial indicator.
@bcer960interurban
@bcer960interurban 7 лет назад
good idea
@cncnutz
@cncnutz 7 лет назад
It would make the adjustment easier for sure. Thanks Keith
@playlist9389
@playlist9389 3 года назад
That's what I thought he will use when I saw him making this tool.
@timorum
@timorum 2 года назад
better to use a quality dti....
@Regnarrussell
@Regnarrussell 7 лет назад
Peter, by moving the eccentric bushings your Z axis is no longer square to the table. The way we do it is surface the entire table with a small router bit with a small step over first. Remove the router and square the Z axis to the table using machinist squares. We re-mount the router and continue with the technique you showed but only adjusting the router mount to the Z axis. Not trying to be rude just wanted to inform you. Depending how much correction you made your parts may come out smaller or larger than predicted and have small steps in the sides.
@cncnutz
@cncnutz 7 лет назад
Hi Joshua and thanks for the info. I went and checked the Z axis on my machine with a square and it is correct to the table. This is because when I put the clamp on the Z slide I ensured it was square to the Z. As I'm sure you have also guessed the reason the router was out was because I maladjusted the Z axis using the V bearings so it isn't surprising that everything is as it should be. I take your point and can see that had the router clamp not been square to the Zslide I would have ended up with exactly the situation you described and I am grateful for your input. I appreciate any constructive comments on my videos so keep them coming. The inital flattening of the table with a small cutter would greatly reduce / eliminate the ridges caused by a larger cutter with a large stepover. While I didn't express it well in the video I would have used the tops of the ridges as the reference point on the table for adjusting the router, since they would all be the same height, and then skimmed the table top to flatten and remove the ridges. It of course means machining again then rechecking adjusting where your method eliminates this step. I think your method it the better option. Cheers Peter PS I like your Mechmate machine
@markdaniel8740
@markdaniel8740 7 лет назад
Joshua Russell surfacing the table will make the surface parallel to the x and y rails, regardless if the z is perpendicular or the router being parallel to the z rail. after the table is surfaced, it would be necessary to check the z with a square. the method shown would make the router perpendicular to the table and thus parallel to the z axis
@Regnarrussell
@Regnarrussell 7 лет назад
He adjusted the Z axis to make the Router tram to the table bed. So no the router would not be parrallel to the Z axis.
@buffplums
@buffplums 6 лет назад
Joshua Russell i
@jenniferwalz7020
@jenniferwalz7020 Год назад
What router bit did you use at what percentage of a stepover?
@trumpetflowerII
@trumpetflowerII 6 месяцев назад
Yet another! 7:59 of an infamously NZ delivery. For A$3, I did the same thing with a bent aluminium 1/4" rod. Less time, le$$ money, and less storage space.
@TheGhostfaceKLR
@TheGhostfaceKLR Год назад
Nice. Even easier: just get a 1/4" piece of aluminum rod and bend a 90 in each end. That'll take about 10 seconds to make.
@davidbattershell6463
@davidbattershell6463 7 лет назад
Looks like I need to build my own "thing", good tip Peter thanks.
@cncnutz
@cncnutz 7 лет назад
Thanks David.
@arronsersion5954
@arronsersion5954 7 лет назад
Thanks Pete, gonna check mine today I know it's out, but now know how to fix it
@cncnutz
@cncnutz 7 лет назад
+Arron Sersion Good one Aaron. Just have a quick read of Joshua Russell's comment below about the correct way to adjust the router before you adjust yours. Cheers Peter
@AshcraftFraming
@AshcraftFraming 4 года назад
This is handy, thanks. I'm just about to fit my router to my workbee for the first time and was wondering how. To make sure it was level.
@jimanderson8173
@jimanderson8173 7 лет назад
Great job Peter... very well done!
@cncnutz
@cncnutz 7 лет назад
Thanks for the idea Jim.
@JunkWorkshop
@JunkWorkshop 5 лет назад
Lot of Great stuff in your channel ! Greatings from Italy. Luca
@cncnutz
@cncnutz 5 лет назад
Thanks Luca.
@104Tomcat
@104Tomcat 7 лет назад
Thanks for the info!!! I was worried about TRAMMING my new machine later this week. This looks like a great place for me to start. Though I think I'll add a inexpensive dial indicator where the bolt is.
@cncnutz
@cncnutz 7 лет назад
+David Crook Good one David, glad it helps. You might find a dial will drive you insane trying to adjust the machine as to a dial the table surface will probably look like you are running it over a mountain range especially with the huge offset from center. I suspect it might make it almost impossible to get it right. It would be good on a mill but probably not on a table like mine. Don't let me discourage you but if you can't get it to work then try it without the dial. I could be wrong so let me know how you get on. Cheers Peter
@104Tomcat
@104Tomcat 7 лет назад
Good warning Peter. It's pretty hard to drive me crazy as I have nothing but time on my side, but I'll keep your suggestion in the back of my mind.
@DaveGatton
@DaveGatton 7 лет назад
Another great tip Peter. Thanks for the video.
@cncnutz
@cncnutz 7 лет назад
Thanks Dave
@Dan-qp1el
@Dan-qp1el 2 года назад
I recommended machining a thin spot in the middle of the wood in case you accidentally lower the spindle it'll bend the wood instead of bending your spindle
@Chizlez_and_Bitz
@Chizlez_and_Bitz 7 лет назад
Great tip Peter.
@cncnutz
@cncnutz 7 лет назад
Thanks Andy
@watahyahknow
@watahyahknow 7 лет назад
they do this to mills too , its called tramming the head , the head of a big mill can be turned sideways and they need to do this regulary to make sure everything is level with the work the tool they use has two dail indicators (one on each end with the axle to mount the thing in the middle of the beam ) they can set it to 1/1000th of a mm .........if there lucky or REALY patient one thing i seen that i thought was clever was placing a pane of glas over the worksurface , glas has a surface thats nearly as flat as one of those measuring tables , it smooth so it equalizes the whole top so you don't mess up youre readings in the damages and mounting pockets on the tablesurface itself
@cncnutz
@cncnutz 7 лет назад
Great information. Thanks.
@MACKdaddy1220
@MACKdaddy1220 7 лет назад
Thanks Peter.
@cncnutz
@cncnutz 7 лет назад
Thanks Bruce
@dptp9lf
@dptp9lf 7 лет назад
Great tip Peter... I'll use it on my new Gatton machine that i plan to win tomorrow night... LOL
@cncnutz
@cncnutz 7 лет назад
Sounds like a plan. Good luck.
@waynemcmurtry
@waynemcmurtry 7 лет назад
Wow Great Idea! Thank You for sharing!
@cncnutz
@cncnutz 7 лет назад
+Wayne McMurtry Thanks Wayne
@chriscain2563
@chriscain2563 6 лет назад
Excellent idea
@cncnutz
@cncnutz 6 лет назад
+Chris Cain Thanks Chris
@buffplums
@buffplums 6 лет назад
Thanks buddy very interesting and very helpful.
@cncnutz
@cncnutz 6 лет назад
Glad it helps. It makes a big difference having the table tramed. Cheers Peter
@darleitakmoto
@darleitakmoto Год назад
Muito interessante.
@robevans8555
@robevans8555 7 лет назад
Great tip
@cncnutz
@cncnutz 7 лет назад
Thanks Rob
@edipkakmak
@edipkakmak 7 лет назад
Super tip
@cncnutz
@cncnutz 7 лет назад
Thanks
@GralhaPreta
@GralhaPreta 4 года назад
Amazing tips! Accutare, faster and cheaper xD Thankyou for sharing!
@cncnutz
@cncnutz 4 года назад
Thanks
@wdonders
@wdonders 7 лет назад
Great, thanks! Suggestion: Could you make an Mach3 vs UCCNC comparison? Which do you like best and why?
@user-zq6pj5jo8j
@user-zq6pj5jo8j 5 лет назад
I love UCCNC. Easy to use very smart software with lots of options and you can change the GUI to fit your needs.
@donepearce
@donepearce 5 лет назад
The router axis must be set parallel to the z-axis slide. The z-axis must then be set at right angles to the x-axis slide. Finally the x-axis must be set parallel to the table top. You can reverse this order if you like, but if you just put the router axis at right angles to the table, you have aligned nothing.
@cncnutz
@cncnutz 5 лет назад
You are correct Don and the next video was a correction to this one. While Ideally the X axis will be parallel to the table top before you start, flattening the table top will effectively achieve the same thing. Once the tabletop is flattened the Z axis needs to be set at right angles to the tabletop or the X axis which now that the tabletop had been flattened are parallel. On my machine using the Tabletop is easier as I cannot get a square into position referenced off the X axis and that is where my Cam bearings should be used. I should have moved the router mount to adjust tramming and not the Z slide. ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-cKyfUaY5Ddg.html Thanks for reminding me of this as it has got me thinking again about my new X, Z axis build and the fact I need to build in adjustments for easy tramming. Not that I have time to design it at the moment :-) Cheers Peter
@donepearce
@donepearce 5 лет назад
@@cncnutz I've seen a few of your videos and I knew there was no way you would have missed any of that, but I thought I should point it out in case any viewers really thought this was all there was to it.
@tedkreeger2638
@tedkreeger2638 7 лет назад
Great video. Question: If your alignment is off, and you skim cut the surface 1st before testing with the "thing", are you getting an actual true reading then? Seems like your skim surfacing cut would have ridges causing some difficulty getting true readings. Just a little confuzzled....
@cncnutz
@cncnutz 7 лет назад
If your table is new and never been flattened you need to do it first or your table top could be out by as much as an 1/8" When you flatten it you will probaly get ridges but all the ridge tops will be the same height which you can then use as the reference point. Re skim the table top after adjusting will remove the ridges and you can recheck and readjust as needed. Alternately flatten it with a small cutter using a small step over and you won't see any ridges. It will take time to do though depending on machine speed and table top size.
@droneforfun5384
@droneforfun5384 4 года назад
Where did you get the excentric bushings..? Are you also able to adjust both X and Y axis with the bushings? Do you see a need for having the whole gantry adjustable too?
@cncnutz
@cncnutz 4 года назад
The bushes I made myself on the drill press. You need to watch the update video as it corrects an error I made in this one. ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-cKyfUaY5Ddg.html Cheers Peter
@Agarwal6
@Agarwal6 5 лет назад
Genius.
@cncnutz
@cncnutz 5 лет назад
The simplest things always are. Instead we forget the simple technology and invent laser guided adjustment widgets to do the same thing at 100 times the cost, twice as difficult to use and only half as accurate. Cheers Peter
@braniams
@braniams 6 лет назад
Once you have surfaced your spoil board surely the level plane will be set to the router? wouldn't it be better to set the router using the gauge with the new spoil board and then surface? I'm pretty new to this so I could be wrong
@cncnutz
@cncnutz 6 лет назад
The first skim of the spoilboard flattens the table. While you would think a new tabletop would be flat the first pass makes sure it actually is flat. Material thickness changes over its length and small bows in tabletop supports will all be taken care of in the first pass. After that you have a uniform surface to work from. Cheers Peter
@stvcolwill
@stvcolwill 3 года назад
@@cncnutz yes, but if you skim your fresh waste board... your 'tool' won't be 3mil off on opposite sides. They'll be dead on. If it's out of trim, then you'll notice it most with the passes with the 1" or 1.25 flattening bit being not so flat... ridges along each pass. where am I wrong here? meaning if you skim first then you're no closer to measuring with your method to tramming. right?
@KorgBoy1
@KorgBoy1 6 лет назад
Very nice!! May I ask what you mean at 6:16 by 'giving it a quick skim'? Thanks for making this video.
@cncnutz
@cncnutz 6 лет назад
Run a leveling cut over the table to flaten it. By a skim I mean take the minimum off that you can. Cheers Peter
@KorgBoy1
@KorgBoy1 6 лет назад
Thanks a lot Peter! Greatly appreciated.
@ovidiuovidiu5966
@ovidiuovidiu5966 5 лет назад
How can be the holes drilld perfecty perpendicular? because any imperfections or drillbit vibrations can drive you to misalign the system
@cncnutz
@cncnutz 5 лет назад
Hi Ovidiu The holes in the stick don't have to be perfect for this to word. Even if you drilled them by hand and were 5 degrees out in every direction on each one it will still work perfectly. Cheers Peter
@ovidiuovidiu5966
@ovidiuovidiu5966 5 лет назад
@@cncnutz 5 degree × 2 holes at 20 cm is more than enaugh to tilt the mill head. I made such a thing from wood i drilled the holes with 5 mm larger and i inserted a bronze bushing of 8mm on each hole with bicomponent adesive glue. Then i inserted on the bushings a 1m steel used as liniar rail shaft and i straighen them by placing a milled wood on the bottom for z leveling and another wood bwtween at each side. This way i get good results at low cost. On one hole then i inserted a piece of rod with a screw and on the other side a micrometer gauage. Another vatiant is to make a round plate out of wood or metal and in center to place a shaft . This needs to be straighten on a lathe after. Usage : insert shaft in the mill spindle and tighten it . Then lower it to touch the table then untighten the screws of the spindle mount and allow to rest on the table straight on the plate then tight the screws . :)
@cncnutz
@cncnutz 5 лет назад
I know 5 degrees sounds a lot and it is but the whole principle of this is you are creating a fixed point a certain distance from the center of the spindle. No matter how badly you make it the pointer will always be the same distance from the spindle center and the same height as you sweep it around. That is the beauty of this method. The stick and its holes don't had to be perfect for this to work. My first one was a piece of bent 1/4" rod which I use to set my drill press table perpendicular but it was a bit too shortcut the CNC. The key is to make the wooden arm long. The longer it is the better and the more accurate the result. Honestly the arm you build doesn't have to be perfect and the result will be exactly the same. Cheers Peter
@DodgyBrothersEngineering
@DodgyBrothersEngineering 4 года назад
How much difference did it make to the way it cut before / after?
@cncnutz
@cncnutz 4 года назад
Hard to say because I maladjusted it before shooting the video and didn't cut anything while in that state. The effect would be profile cuts would not be tapered on one side and flared on the other. Witness marks in pocket areas. Cheers Peter
@DodgyBrothersEngineering
@DodgyBrothersEngineering 4 года назад
@@cncnutz Fair enough, I have never checked mine in the 5 years I have had it "running". Also mine runs pretty square, but want to test that as well after seeing your other video.
@cncnutz
@cncnutz 4 года назад
@@DodgyBrothersEngineering Just to be clear I mean square from the front to the back of the material and not in the X Y direction. Cheers Peter
@DodgyBrothersEngineering
@DodgyBrothersEngineering 4 года назад
@@cncnutz I was more curious whether it broke more cutters not being properly aligned but if you never run it that way, then you wouldn't know from experience. As I say I have never measured or adjusted any of my axis in 5 years of running it. I must have got it reasonable right from the word go, or it would be showing weird results. I don't even dress my spill board. One of these days after I have finished my upgrades I should check these things out.
@BGraves
@BGraves 5 лет назад
It's so crappy that I approve.
@cncnutz
@cncnutz 5 лет назад
Sometimes we just go overboard and buy expensive tools when all we really need is a stick.
@user-zq6pj5jo8j
@user-zq6pj5jo8j 5 лет назад
Not very accurate, the Colet, Router, Router bearings, "Z axis" could all have issues or run out. Not to mention that wood is not at all perfect in thickness. It is dried and shrinks and swells at different rates with temp and humility. Lots off things could be off or all of them at once. Use a dial indicator, and know that Wood routers are not designed to be as accurate as a true CNC spindle.
@cncnutz
@cncnutz 5 лет назад
This method is more than accurate enough to set the router to the table. The wood can be as warped and twisted as it like and it won't matter so long as it doesn't warp, twist, swell or shrink in the minute it takes to do the sweep. The runout on the router will be the same whether you use a dial or a the stick and the rough surface of the table will make the dial readings a bit hard to get a good reading on. A spindle is better but most home cnc owners use routers. Cheers Peter
@SkunkTreeCarvings
@SkunkTreeCarvings 7 лет назад
tramming gauge
@cncnutz
@cncnutz 7 лет назад
Thanks
@nelsonmontelli9494
@nelsonmontelli9494 6 лет назад
digital autolevel...
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