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Ktm sx-f 450 - repair of damaged cylinder head. 

Paul X
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Repair of damaged engine - when to failure oil pumps.
. . . for more interesting videos click ,, HERE "
/ @paulxchannel

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5 дек 2019

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Комментарии : 312   
@truckfixerme
@truckfixerme 4 года назад
Should be made with replaceable bearing inserts from the factory. Awesome repair on the head.
@ZygmuntKiliszewski
@ZygmuntKiliszewski 4 года назад
Spectacular high - precision reconstruction based on excellent cutting machines. Also when using simple tools, which proves professionalism! Congratulations :).
@PaulXchannel
@PaulXchannel 4 года назад
Thanks
@user-jf2ic1yi5q
@user-jf2ic1yi5q 3 года назад
how much does it coet ot make something
@gulag_dt
@gulag_dt 4 года назад
These videos make me happy that I own a 2stroke
@DisruptiveUnicorn98k
@DisruptiveUnicorn98k 4 года назад
What pisses me off about most people is that when I say that a head can be fixed they tune me their bull ,and here this guy is doing what I've been trying to do for years if they just would alow me to show that a blown head can be fixed ,thx mate who ever you are
@PaulXchannel
@PaulXchannel 4 года назад
In the end, it is possible :)
@DisruptiveUnicorn98k
@DisruptiveUnicorn98k 4 года назад
@@PaulXchannel that's what I said ... And I will
@PaulXchannel
@PaulXchannel 4 года назад
Good luck at work.
@chrisstephens6673
@chrisstephens6673 3 года назад
It is amazing what you can do if you believe you can. My customers call me a wizard because i do what they didn't think possible. It not my knowledge that is great it is their's that is lacking. It all works out fine, i get the mental exercise working out how to do it and they get a repair.😊
@DisruptiveUnicorn98k
@DisruptiveUnicorn98k 3 года назад
@@chrisstephens6673 I bought a second hand head I posted the vid on RU-vid yz250f knock or something , the guy would not allow me to buy the head from him unless he rebuild my motor so I saw no other way out and allowed it ,so when I popped the cams , the head was seized I barely did 5 hours on it , so the guy went and popped my cams and cam caps onto a blown head and mean I'm pissed , but the problem is you can't find people around here that is willing to do such jobs , because it's labour and time unless it's their own
@herryyulianto1829
@herryyulianto1829 4 года назад
That the slide metal bearing should be made, oil gutter on it. Same problem here on my honda, a factory failure design. Thanks for the video it's so inspiring.
@PaulXchannel
@PaulXchannel 4 года назад
Ok
@johncrowley5612
@johncrowley5612 3 года назад
Watch the video from 5:10- an internal grooving tool is being used to cut an oil groove in the bearing.
@charliepapa5835
@charliepapa5835 3 года назад
Awesome!! Wish I had a machine shop here in nj that could do that kind of work....props!!
@damianchytutos9334
@damianchytutos9334 4 года назад
Awesome work and beautiful bike!!!! Congratulations!!!!
@acuario8331
@acuario8331 4 года назад
ECXELENTE, trabajo de nivel profesional. Saludos desde Ecuador
@barneyjakobk726
@barneyjakobk726 4 года назад
Thanks specially the last part of the video when you compared the running engines ...A++++
@PaulXchannel
@PaulXchannel 4 года назад
Ok
@Markjtf
@Markjtf 3 года назад
another reason to love my 2 strokes even more
@moekakke
@moekakke 4 года назад
This dude has all the shit i keep asking for X-mas !!
@mariusfauru
@mariusfauru 3 года назад
😅🤣😂
@antoniolaradimas379
@antoniolaradimas379 4 года назад
Excelente trabajo !100%artesanal
@gibamec7636
@gibamec7636 4 года назад
Perfect! Grand job, master!
@PaulXchannel
@PaulXchannel 4 года назад
Thanks
@jonabeprezzi
@jonabeprezzi 4 года назад
Very good your work. Keep posting videos. Greetings from Brazil.
@Homeless1986
@Homeless1986 2 года назад
Amazing!!! That's what I was looking for!!! Thank you.
@jaimearaque7449
@jaimearaque7449 4 года назад
Awesome work!!! 👏🏽👏🏽👏🏽
@groomlake51
@groomlake51 3 года назад
The back side of the intake profile is insane. I have been around automotive race engines my whole life and have never seen a lob profile like that
@marindedonpingue7840
@marindedonpingue7840 3 года назад
Man! I love your work! 💯👍
@PaulXchannel
@PaulXchannel 3 года назад
Thanks for watching
@johnthomas6614
@johnthomas6614 4 года назад
Awsome job. I have built/fixed alot of motors/race mtrs mostly bikes/atvs I really like 2 see smeone that no's how 2 do that type of in depth mechanical work. 🛠 wrench on
@PaulXchannel
@PaulXchannel 4 года назад
Thanks
@georgesnasr7227
@georgesnasr7227 2 года назад
Awesome job , well done.
@dannycoultas265
@dannycoultas265 4 года назад
Skill level is out of this world man have scrapped heads in better nick, hard to find this sort of guy that CAN mankind is loosing this sort of we can repair anything mindset, absolutely beautiful engineering, where are you at
@PaulXchannel
@PaulXchannel 4 года назад
Thanks
@shibinshiji4671
@shibinshiji4671 4 года назад
I love that torque adjustable wrench
@PaulXchannel
@PaulXchannel 4 года назад
He is good.
@davidcort2857
@davidcort2857 2 года назад
You are a genius Sir.
@peterpedant
@peterpedant 2 года назад
I think I might try this on my 450 exc. Can I just use hand drills and a dremmel for all the milling stuff?
@Greece-DIY
@Greece-DIY 4 года назад
Respect. Πολύ καλή δουλειά
@PaulXchannel
@PaulXchannel 4 года назад
Thanks.
@mialmagama
@mialmagama 4 года назад
Muy buen yrabajo .profecional 👍👍👍👏👏👏un hran saludo desde chile
@PaulXchannel
@PaulXchannel 4 года назад
Thanks
@cesarfabricioordonezanazco7034
@cesarfabricioordonezanazco7034 4 года назад
Excelente muy buen trabajo
@tonyalto1014
@tonyalto1014 3 года назад
Have you ever tried cracking your bearing sleeves on an expanding mandrel as they commonly do on rods for marine engines? Just curious. I did it one time and had to finish line home the journals for the clearance I was shooting for. Next time I will finish note closer to size. I left quite a bit to take out not knowing if deformation may have been as issue. I held the inserts with pins. Used stud and bearing mount to glue them in place with shims on the cam journals for preload while clamping up. Turned out very nicely. Older Honda trail bike.
@PaulXchannel
@PaulXchannel 3 года назад
🧠👍
@BondanHeru
@BondanHeru 4 года назад
Moped 150 on my country had same bad design like that. Some small garage mods changed sitting into bearing, and change rocker arm into roller rocker arm
@andrewwilson8317
@andrewwilson8317 4 года назад
Oil pump failure? Guessing the bottom end ain't going to be any prettier? See similar every day but on aero engines. You made nice job of it.
@PaulXchannel
@PaulXchannel 4 года назад
Thanks.
@alessiopaganelli
@alessiopaganelli 4 года назад
Bel lavoro, complimenti!
@PaulXchannel
@PaulXchannel 4 года назад
Grazie
@purprea
@purprea 2 года назад
Très belle réalisation de fraisage/ tournage, mais franchement le coup du papier émérie.sur le plan de joint de culasse, c'est dégueulasse.....un léger surfaçage aurait été préférable.....mais bravo quand même......belle réparation
@Panellll
@Panellll 4 года назад
Flashbacks of rebuilding my subaru ej25 lol. Heads look similar
@michaelmathews295
@michaelmathews295 Год назад
How do you adjust the valve clearance?
@timh6977
@timh6977 Год назад
Great job once again!! I noticed there is no keyway on the cams. Would there be any benefit in advancing the inlet cam? Or has KTM already optimised that?
@danielnorman593
@danielnorman593 2 года назад
What aluminum stock did you use and what did you boar the head to and what was your ID and OD on your bearing if you don’t mind me asking
@cesaomotos164
@cesaomotos164 4 года назад
Ferramental apropriado conhecimento técnico ficou um excelente trabalho .
@PaulXchannel
@PaulXchannel 4 года назад
Thanks.
@HugoMNF
@HugoMNF 4 года назад
Nice job
@kadekwidhi1869
@kadekwidhi1869 4 года назад
You is the best. . Saya indonesia 🔴⚪
@PaulXchannel
@PaulXchannel 4 года назад
Thanks
@davidstafford2780
@davidstafford2780 3 года назад
Would like to know how to get a hold of you have stuff that I need done.
@nepicness
@nepicness 4 года назад
Was there a permanent fix to the oil migration in those years? I don't think the other engine designs had any of these problems.
@mobgma
@mobgma 4 года назад
many do not clean the 2 or 3 filters in the engines or even pull them for that matter. they get clogged and voila. or the oil pump.
@PaulXchannel
@PaulXchannel 4 года назад
Oil pumps
@RGTravelAdventure
@RGTravelAdventure 4 года назад
Good video 👍👍👍👍👍
@tomthompson7400
@tomthompson7400 4 года назад
neat job.
@user-lu4td4hd2o
@user-lu4td4hd2o Год назад
凄い!ナイス!
@jasonlogan1720
@jasonlogan1720 2 года назад
How do I send you a head that needs the same repair. Would you do that?? Same head for same bike
@marleynjie4538
@marleynjie4538 2 года назад
Me too!?
@loganpenland6568
@loganpenland6568 4 года назад
Paul how did the id of the bearing races stay proper when you slit it with that saw you removed part of the circle cant wrap my head around how its still round not oval once the cam tower is mated back? just curious.
@loganpenland6568
@loganpenland6568 4 года назад
nevermind i see how you did it! you cut it off center
@ramontrinidadarrietagonzal6841
@ramontrinidadarrietagonzal6841 4 года назад
Excelent work, but i think the bronze SAE 64 is better than aluminum for the cmashaft, for the hardness and friction coeficient, maybe the nodular iron 5506 because it contains nudules of grafito and it is a lubricant Sorry for my english
@PaulXchannel
@PaulXchannel 4 года назад
Thanks. Cylinder head is from aluminium alloy - for camshaft good from factory. My aluminium is better. I use his on making high compression pistons. It work well.
@skm_hadi_channel
@skm_hadi_channel 4 года назад
must be very difficult to find spare parts in Indonesia. the process of fixing it is also a bit complicated. because all that is worn has to be lathe again. installation is also very thorough, good job. Me from indonesia
@PaulXchannel
@PaulXchannel 4 года назад
Thanks
@Bryan-Hensley
@Bryan-Hensley 4 года назад
Awesome work, but 2 things. You could have use a press in dowel pin and a counter sunk hole drilled in the bushing. Second thing, why don't you use bronze? If there's ever a disruption in oil pressure the cams or the will not be damaged because bronze can run without oil for a while
@PaulXchannel
@PaulXchannel 4 года назад
When I have the screw I can mill a hole - it is strongly. Bronze is a problem - different thermal expansion from the aluminum head.
@wilsoncamilodasilva516
@wilsoncamilodasilva516 Год назад
Trocou a bomba de oleo ?? Senao pode perdê.o serviço
@FabioSilva-vs6ry
@FabioSilva-vs6ry 3 года назад
boa tarde eu tenho uma sx-f 450 2008 e ultimamente sempre que paro no fim de uma trilha o motor desliga sabe me indicar de onde possa estar o problema ? motor trabalha bem e levou filtro de ar novo e vela nova e continua igual sou dos açores e não temos oficinas nesta ilha para motos , se poder dar uma dica agradecia muito obrigado .
@stevenm6489
@stevenm6489 4 года назад
Ktm Know The Mechanic
@DmenDuroRider
@DmenDuroRider 4 года назад
How much does that repair cost labor wise? Cheaper than a new head?
@eduardoguillen7033
@eduardoguillen7033 4 года назад
Que buen trabajo de tapa o culata
@farshidzr
@farshidzr Год назад
Perfect 👍
@chrisstephens6673
@chrisstephens6673 4 года назад
Knowing your standard of work , i don't even have ask if you cleaned all the oil feeds after the pump failure. 👍
@PaulXchannel
@PaulXchannel 4 года назад
of course
@gustavowalser5024
@gustavowalser5024 3 года назад
Greetings from Argentina!!. Excelente work.!!. You can know what material you use to make the slide bearing?. Thank you.
@PaulXchannel
@PaulXchannel 3 года назад
Thanks. AlMgSi0.5
@sulimanmohd5968
@sulimanmohd5968 4 года назад
Hi I have the same situation in the video I need to fix my head how to contact with you my ride Suzuki ltr450
@tomcumby1118
@tomcumby1118 3 года назад
What does this procedure cost?
@NduroPhill
@NduroPhill 2 года назад
Hey Paul X! I have the exact Problem with my Beta RR400 Head! It is currently out of stock worldwide, and no company I contacted can repair it! Can you help me out? THX!
@szymonkupka852
@szymonkupka852 4 года назад
Brawo brawo 👍👍👍
@PaulXchannel
@PaulXchannel 4 года назад
Thanks
@fauzyas2699
@fauzyas2699 4 года назад
Like from Indonesia 🇲🇨
@andikkristian6023
@andikkristian6023 4 года назад
alat nya mantab mantab
@markcortis2348
@markcortis2348 4 года назад
Some people are so clever,👍👍
@bodjongski
@bodjongski 4 года назад
Precision.♥️
@blakeguski9794
@blakeguski9794 3 года назад
Do you offer this service?
@user-jf2ic1yi5q
@user-jf2ic1yi5q 3 года назад
how much does it cost to make something
@Pedrofs001
@Pedrofs001 4 года назад
Nice!
@antoniofedrick7051
@antoniofedrick7051 Год назад
How much do you charge
@davidbruna5489
@davidbruna5489 4 года назад
Top video 👍👍💪
@PaulXchannel
@PaulXchannel 4 года назад
Thanks
@matteogiussani2462
@matteogiussani2462 4 года назад
The camshaft bearing's?? Didn't you change?
@PaulXchannel
@PaulXchannel 4 года назад
They were fine.
@rudianto7170
@rudianto7170 4 года назад
terimakasih kawan, kau telah membuka pikiran saya yang tadinya tidak tau menjadi tau
@eddiewennberg6
@eddiewennberg6 4 года назад
4 strokes cool and fun when they work. only pain if they brake. 30 min piston swap on 2 stoke 2 days 4 stroke.. to much pain in the ass.
@eduardopinto8605
@eduardopinto8605 3 года назад
Paul esses banlançeiros deveria ser rolamentados tantos os comando de válvulas nao consigo entender esses engenheiros mecânicos projetitas..
@newimjakejnick
@newimjakejnick 2 года назад
Masterpiece
@michaelantunez5045
@michaelantunez5045 2 года назад
Is this something you would do again if I pay I have a 08 ktm 505 SX-F I would love to have this done to do you have a shop or something like that to were I can contact your business thanks in advance awesome work also
@PaulXchannel
@PaulXchannel 2 года назад
Thanks but I do not provide this service publicly
@jefffowlerr
@jefffowlerr 4 года назад
Love my 2 smoker
@fw1421
@fw1421 4 года назад
How much did the machine shop service cost? Had to be close to what the new head would cost. Beautiful work!
@PaulXchannel
@PaulXchannel 4 года назад
Thanks. Half price.
@fw1421
@fw1421 4 года назад
Paul X thanks for the response.👍🏻
@artembritov7381
@artembritov7381 4 года назад
Не верится, что оно будет ездить с этими отверстиями под болты во вкладышах, но выглядит красиво
@PaulXchannel
@PaulXchannel 4 года назад
Thanks. The holes aren't problem. Don't worry - it work well.
@keystonerider1308
@keystonerider1308 4 года назад
What year is this engine? I never knew ktm had a twin cam 450. 450 has been a sohc for many years now.
@PaulXchannel
@PaulXchannel 4 года назад
This model 2007-2011
@time_on_target
@time_on_target 3 года назад
Can you give more information? How many hours were on the bike? You mention oil starvation as the cause but what kind of maintenance was done on this bike? 5-10 hour oil changes? 10-15 hour oil changes? Thanks
@PaulXchannel
@PaulXchannel 3 года назад
I don't have detail information.
@kristijanlekic4634
@kristijanlekic4634 4 года назад
Dude can you help me, i have kx250f 2005 and i heard that bike is a full of a shit in head, and if i buy head 2007 model i dont have a problem with valve, is that True?
@PaulXchannel
@PaulXchannel 4 года назад
Hi. Sorry, I don't know the differences.
@danieleross8776
@danieleross8776 Год назад
Crazy 💪🏻
@alexthebear
@alexthebear 3 года назад
Good job! In your opinion, is KTM stronger than yamaha? I used to have YZ250F 08, and looking on this photage - i have idea that this mechanism looks stronger ... Or they are more or less the same ? Thanks
@PaulXchannel
@PaulXchannel 3 года назад
I don't know which brand is stronger.
@copisetic1104
@copisetic1104 4 года назад
Some one should make bearing inserts for these, quick and much easier.
@DersNoNem
@DersNoNem 3 года назад
How do you determine the position of the camshaft sprocket with the flats? The gear doesn't have the key so it can change slight degrees of opening of the valve.
@PaulXchannel
@PaulXchannel 3 года назад
Quite exactly. At the bottom of the engine set the crankshaft to the upper position and secure with a screw. Use a straight prism to tighten the cams.
@SunilSundar
@SunilSundar 4 года назад
What grade of aluminum did you use?
@PaulXchannel
@PaulXchannel 4 года назад
AlMgSi0.5
@mx118racer
@mx118racer 4 года назад
If only they made white metal bearing caps like most car crank shafts . Could replace them easy and linish the cams . I see this failure often . The last bike I purchased with very similar issue the cam caps were crazy tight . Maybe 30-40nm !
@vladturaev9905
@vladturaev9905 4 года назад
Good equipment, but don't better the couple of slide.
@Ronaldy-c8y
@Ronaldy-c8y 3 года назад
Top
@thomasjones4091
@thomasjones4091 4 года назад
Nice job: Did you do Mods to improve oil flow to cams and finger followers?
@PaulXchannel
@PaulXchannel 4 года назад
Hi. Just new pums. See another video about pumps. Thank you.
@ciars11
@ciars11 4 года назад
2 stroke gang
@joku6839
@joku6839 4 года назад
Its 4-stroke
@stenyang2007
@stenyang2007 4 года назад
OMG,Even without bearings!
@markomilosevic3376
@markomilosevic3376 4 года назад
Did you judt put old bearings on new camshaft???
@PaulXchannel
@PaulXchannel 4 года назад
They aren't old.
@billadmond9450
@billadmond9450 4 года назад
I wonder what caused that damage, was lack of lubrication, overheating or a bad designed project?
@PaulXchannel
@PaulXchannel 4 года назад
Hi damaged pumps.
@billadmond9450
@billadmond9450 4 года назад
@@PaulXchannel Thanks for replay and very good clean and professional repair. I think that on all 4 stroke bikes there must be the oil temperature sensor.
@PaulXchannel
@PaulXchannel 4 года назад
@@billadmond9450 That would have been good.
@mx118racer
@mx118racer 4 года назад
And often people that dont torque the cam caps down correct ( usually over torqued )
@davidsyahputra1410
@davidsyahputra1410 4 года назад
Hi paul, im from indonesia How to setting clearance valve ktm sxf 450? There was no shim?
@PaulXchannel
@PaulXchannel 4 года назад
The pads are there but not in my video. The head is without valves.
@davidsyahputra1410
@davidsyahputra1410 4 года назад
@@PaulXchannel thanks paul
@maurisurfer81
@maurisurfer81 4 года назад
how much have u payd for the modifications, I mean resurfacing the camshaft seats and the homade sliding bearings. If it last great reparation…..
@Bryan-Hensley
@Bryan-Hensley 4 года назад
Have them made from bronze. Then you'll never have this failure again. Also use press in dowel pins instead of screws. Those screws could come lose because lock tight gets soft around 200 degrees..
@mike_r4150
@mike_r4150 4 года назад
Hi Paul, can i send heads to you to be repaired? Are you located in Europe? Regards, Maikel
@santanikx9
@santanikx9 4 года назад
what year is that sxf , looks sick !
@denniskuik1610
@denniskuik1610 4 года назад
Ktm sxf 450(?) 2008-2010
@andreibredurean9763
@andreibredurean9763 4 года назад
Hi paul , i have an motocross ktm 450 sxf 2008 ,you can tell me about position of distribution thanks you!
@PaulXchannel
@PaulXchannel 4 года назад
The camshafts timing?
@andreibredurean9763
@andreibredurean9763 4 года назад
@@PaulXchannel timing drive
@andreibredurean9763
@andreibredurean9763 4 года назад
Balancer gear and double gear w.cpl
@PaulXchannel
@PaulXchannel 4 года назад
From right side on cover is inbus screw. (at the pump) Remove the screw. Then you will see the position. And set the position of balanser.
@andreibredurean9763
@andreibredurean9763 4 года назад
@@PaulXchannel i hope it help me i'll be back a message thanks you ! I from romania ...😁
@prmajiq
@prmajiq Год назад
we use welding method. like original part at end
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