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Neglected PowerStroke Generator - Will Not Start 

James Condon
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This PowerStroke generator was stored outside. The tank is rusted and full of debris. The carburetor has what looks like mud inside it. Will it run?
I use Harbor Freight Super Heavy Duty Degreaser in my ultrasonic cleaner.
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#GeneratorRepair #SmallEngineRepair #SmallEngine #DIY #Fixed #Troubleshooting #HowTo
Fixed, Generator, Small Engine, Troubleshooting, How To, How-To, Volts, Hertz, PowerStroke, Power Stroke, Bad Tank, Will Not Run, Rust, Gel, Jelly, Rusted Tank, Tank Replacement,

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31 авг 2022

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Комментарии : 356   
@thethriftysuburbanite5251
@thethriftysuburbanite5251 Год назад
Your attention to detail is first rate. It shows not only in your mechanical work, but video production also. Great job!
@jonminer9891
@jonminer9891 Год назад
Hi, James. The generator suffered from both poor maintenance and a bad environment. Both water and dust in the tank contaminated the carb. The. The new tank made it better than the original. It was a quick catch to see the leaking gas. Luckily, you didn't have to work on the carb to get it running. You cleaned it up and painted it up to look almost new. I don't know how old that generator is, but it certainly doesn't look its age now. Good job! Thanks for sharing! Stay Healthy!
@tristanschaper281
@tristanschaper281 Год назад
I liked your negotiation on the buy price! I do the same thing. If the seller cannot get it running, my offer price drops quickly. You did well on this. $50 for the cords and $50 for the gen.
@fduran6993
@fduran6993 Год назад
And the fuel too!
@tomschmidt381
@tomschmidt381 Год назад
That was may take when I first heard the $200 price. Glad he was able to get the lower price. Always a fun watch and trying to guess at the beginning what problems he encountered based on video length.
@moba2k
@moba2k 10 месяцев назад
Video production, storytelling, mechanical and small engine troubleshooting and diagnostics. Thank you James Condon. I watch them for learning AND find them therapeutic. James is the Bob Ross of RU-vid, only his medium is the canvas of dilapidated, broken, run-down engines that will be spotless and in working condition.
@classekaka
@classekaka Год назад
You deserve an easy fix once in a while. Good job and great content as always.
@jerryhouston5400
@jerryhouston5400 Год назад
Had a guy give me a generator because it didn’t run. Smart move asking them to show it runs. Learning a lot! Tennessee checking in!
@BradKnapp
@BradKnapp 8 месяцев назад
Thank you for this video, because of it I was able to do my very first carburetor rebuild and get my generator back up and running.
@RC-fu6hg
@RC-fu6hg Год назад
It’s perfect Thursday morning. Coffee and Condon, what a relaxing way to start the day. Thanks for awesome video. 👍
@knowone6214
@knowone6214 Год назад
LOL that back flush sounded like a toilet flushing
@tombarker2369
@tombarker2369 Год назад
1/4 inch to 3/16!!! who knew--something i will keep an eye open for. That info alone was worth the video for me. Thanks again.
@r8118830
@r8118830 Год назад
Straight fuell ine reducer connectors are fairly cheap and come in a variety of sizes. 1/2 inch to 3/16 inch is the most common size. Metric sizes are common too.
@kenjohnson5498
@kenjohnson5498 Год назад
Iv'e got all my friends using your tea ball method for holding smaller parts. So much better then fishing through old cleaner solution to find the needles and jets. Also for the rusty tanks i bought some triangle shaped ceramic pieces and put them in the tank and shake it on a rope until the rust is gone and you can wash them off and reuse for years.
@jimdavenport4484
@jimdavenport4484 Год назад
What a great generator 👍 surprised the new tank did come with a screen.
@vincebrown5158
@vincebrown5158 Год назад
Really smart idea to use a tea basket for the small parts in the ultra sound.
@butler386
@butler386 Год назад
Wow sure was a dirty looking generator when you got it. After you detailed it and cleaned the carb, added a new tank and it is better than new. Fantastic purchase and rejuvenation. This should be a good generator for someone. Thanks for the video.
@jasonm6468
@jasonm6468 Год назад
I amazed a person who have an expensive piece of equipment like a generator and not store it some place where it would be protected from the weather. An inexpensive tarp would have done the job. Great video James! I appreciate your attention to detail.
@rockystelone21
@rockystelone21 Год назад
Brought a Kawasaki powerpartner 7.5 kw in 1999 ....wife is amazed that it still starts and produces power
@philliphall5198
@philliphall5198 Год назад
They must be wealthy or government employees Would take very good care of every thing I have and AllWAYS will
@michaeltarasenkoop2389
@michaeltarasenkoop2389 Год назад
What a little t l c does for the looks of the gen ! Adds to value of machine instead of going to junk pile ! Great job James not afraid to get hands dirty !
@p.s.4622
@p.s.4622 13 дней назад
I have that same exact generator. Someone gave it to me for free because the air cleaner was missing and it would not start. I cleaned the carburetor and it started right up and it is making power. I ordered a new air cleaner assembly from Amazon. I changed the gas filter and put in a new gas shutoff valve and Changed the oil. The inside of the gas tank is brand new and so is the cap, no rust. The engine only has eleven hours on it.😊
@melvincapps5975
@melvincapps5975 Год назад
Man you help me out every time I watch your videos
@mjg263
@mjg263 Год назад
Wow, that thing was a MESS! I bought this exact same generator last year in great shape but with a partially blocked carb for $200 and it was definitely a steal. It came with a 75’ 10/4 cord with twist-lock ends for my whole house hookup. It’s a great generator, my only gripe is the low ground clearance makes it a pain to change the oil (have to put it up on blocks). This replaced my old 3000 watt Mickey Mouse generator that I bought from Pep Boys back in the early 90’s (which I sold for a decent price). Power hasn’t gone out since!
@calvarybuilders5689
@calvarybuilders5689 Год назад
James I'm proud of you, you are a true mechanic now that you have used a rag to clean with and not baby wipes! 😊
@PeterLawton
@PeterLawton Год назад
Is that the metric? I better go buy rags, then! LOL! Hey, I got a sticker that says, "Certified RU-vid Mechanic". Would that be a substitute for the rag qualification or a prerequisite? 😄
@waynec3121
@waynec3121 Год назад
I had a laugh for myself,I half expected the tank to be green when you said Ryobi.
@markmoran9716
@markmoran9716 Год назад
This is the best content on youtube. Great videos, great troubleshooting and James is just such a nice guy.
@DubDTube
@DubDTube Год назад
Great vid, downloaded it just in case an apocalypse rolls into town!
@repairitdontwreckit4257
@repairitdontwreckit4257 Год назад
Nice work James. I installed new rings on my lawnmower. I saw where you used a stainless steel gear clamp as a piston ring compressor. Worked like a charm. Thanks
@pecktox
@pecktox 5 месяцев назад
That top is plumb dumb.!! Thanks for not dropping the F bomb either on your vids.. you never seem to lose your cool. I respect that!! Pexz
@rayshutsa6690
@rayshutsa6690 Год назад
What a great deal for genarator it did suffer from poor maintenance and a very contaminated gas tank. I have learnt proper storage and maintenance. Great job love your channel and always waiting for the next video. ❤🇨🇦
@hectorarroyo2285
@hectorarroyo2285 Год назад
Greetings Mr. James, great job with that generator. I really enjoy watching your tutorials... thank you for teaching us your knowledge, thank you very much... greetings from Puerto Rico 🇵🇷 !!!
@ThePheonix2009
@ThePheonix2009 Год назад
Another fine job. You made out like a bandit on this one. When I clean a carb I always blow air through the needle seat area. I don't blow air the other way unless I want to get the rubber seat out.
@andrewgrace4410
@andrewgrace4410 7 месяцев назад
Great work James, cleaned up well😊
@tomlee7966
@tomlee7966 Год назад
really nice turn around on that one. great job again James
@AntonioClaudioMichael
@AntonioClaudioMichael Год назад
That car runs smooth and wow at the Power its making and hertz are dang near dead on not bad at start up @James Condon
@Billgreenable
@Billgreenable 10 месяцев назад
Thank you very much for this video James. I have the same generator and it quit on me in the middle of hurricane Lee. Your tutorial gave me the courage to take the carburetor apart, cleaned it and put it back together. The engine works now better than ever. Had never dismantled a carburetor before so it feels great to have conquered that. Cheers.
@xcalibre222
@xcalibre222 Год назад
It's a shame how a lot of people store and maintain (or not maintain) their gens. They buy these to have power during emergencies but ignore them for years, then expect them to work when needed. LOL. Inside storage is the only way to go with gas tank empty. Never leave them out in the weather full of gas or this is the results. Thanks for the Vids Jim. :) What's with those pornos leaving messages with links? That suks! :(
@linos9457
@linos9457 Год назад
James, your videos are spot on. The tank in this video saved me. Never a disappointment and well done. I’m a big fan! Thank You
@markyoung7470
@markyoung7470 Год назад
Another Video Masterpiece from James' attention to detail is just first-rate some outstanding camera angles to show how things go together are very helpful. I have learned so much from watching James video's he is the GOAT of small engine and Generator repair and maintenance! James, I loved your review of the maxspeedingrod inverter on the break end of a small engine and the amount of metal in the oil was eye-opening.
@venenareligioest410
@venenareligioest410 Год назад
James, it makes you wonder if the CEO got his 10yo kiddy to design that tank 😤
@xlivtheman
@xlivtheman Год назад
designed to fail to keep you buying more.
@smackyomomma5666
@smackyomomma5666 Год назад
Love your videos, please keep them coming, I'm learning so much from you.
@aarongrabowski3775
@aarongrabowski3775 Год назад
Great job bringing it back to life. That was a great purchase.
@worthcounty4317
@worthcounty4317 Год назад
"The emulsion tube is a mess" - understatement of the month!
@billabernathy1541
@billabernathy1541 Год назад
Very nice score and repair, James. Thanks for sharing.
@AntonioClaudioMichael
@AntonioClaudioMichael Год назад
Runs very well with 3000 watts on it Nice @James Condon
@brngrofdeth
@brngrofdeth Год назад
Excellent job as always. Would expect no less from you. You are a great man! Love and blessings from Ontario Canada!
@mp-xt2rg
@mp-xt2rg Год назад
What a good gas tank design. I love it when water is funneld into the tank by design.
@williamyorkolepossum
@williamyorkolepossum Год назад
Way to go there James. Enjoyed watching you work...
@gschaeffer8724
@gschaeffer8724 Год назад
You did a great job on this as usual! That sure looked like mud in the carb bowl and the tank. Looked like new after you cleaned it all up. Very nice work sir!
@MrTonyPiscatelle
@MrTonyPiscatelle Год назад
That's a $400 shine job right there ,,,NICE
@haneyoakie14
@haneyoakie14 Год назад
Infinite improvement! Because when you start at zero, anything is infinite % increase from zero.
@sgtJOOSEcapeS
@sgtJOOSEcapeS Год назад
Great morning for a content I can relate too💯...thnx
@chriholt
@chriholt Год назад
Beautiful job as always!
@russwalker3119
@russwalker3119 Год назад
clean up the Stator with Brake Clean, which won't damage electronics or plastics or rubber, anti-seize on the heat shield screws for easier disassembly later
@dleland71
@dleland71 Год назад
I thought of the anti-seize too. Such a simple step.
@teddyreyes5950
@teddyreyes5950 6 месяцев назад
This is the best video i have found,it has helped me a lot and is very well explained,thank you for sharing with us.
@johncourtneidge
@johncourtneidge Год назад
Very well done, James. My petrol-driven lawnmower sat in my allotment shed over winter. It wouldn't start in April. I feel rather confident that, having watched your videos that I might tackle it. Let's see.
@ebfromwyoming4118
@ebfromwyoming4118 Год назад
Great job sir enjoyed seeing you on youtube with all the other mechanics talking
@watermanone7567
@watermanone7567 Год назад
Great find, thanks for the video.
@jeffreyarnold5278
@jeffreyarnold5278 Год назад
Great job, fixed one my self yesterday, it had a plugged spark arrestor on the muffler. Bought it for 25.00.
@jcondon1
@jcondon1 Год назад
Nice
@weswest8666
@weswest8666 Год назад
I just picked up my first generator project, it’s only 800 peak watts but it’s a two stroke and was only $20!
@YukonHawk1
@YukonHawk1 Год назад
Great deal on that gunny. Great fix.
@barthanes1
@barthanes1 Год назад
It baffles me that the designers would engineer a rain puddle on top of the gas tank. It's almost like they want it to fail so they can charge you $200 for a new one.
@marynunn1708
@marynunn1708 Год назад
I agree completely. Dumb idea. Guessing the Mfg’s safety design team insisted on extra room in the tank for fuel expansion in warm weather when the owner fills the tank to maximum.
@FishFind3000
@FishFind3000 Год назад
It helps with fuel spills, holds the fuel there for cleanup. Most will direct the extra to spill off the machine with a channel.
@AZVIDS
@AZVIDS Год назад
Functional obsolescence?
@barthanes1
@barthanes1 Год назад
@@FishFind3000 Then they should have made the fill neck tall enough so water doesn't go in the tank. It's still a stupid design. I don't care what their justification was.
@coryhull9328
@coryhull9328 Год назад
First off a generator of this type shouldn't be ran in the rain nor storing them out side isn't that great for them either
@d.d.5633
@d.d.5633 Год назад
Make sure you set the correct mud-to-air ratio on that carburetor.
@AntonioClaudioMichael
@AntonioClaudioMichael Год назад
Oh my goodies at the amount of water in that carb and yikes it looks like black mud like garden soil @James Condon
@UhBuddy1976
@UhBuddy1976 6 месяцев назад
Great video, my man! It makes me glad mine has a plastic tank. It was neglected like that one and I had to power wash it and couldn’t totally cover the generator head, but I covered the part at the back where all of the wires and brushes and that good stuff, anyway, I washed it and painted parts of it. Scrubbed rust off and things like that and it come out looking like a five-year-old generator instead of the 18 yrs old that it is. Paid $75 for mine. 8500/5500 watts
@adobedoug2564
@adobedoug2564 Год назад
James this content is great. I think it’s great that you make it to help folks. I also think you should monetize your channel.
@davidr5196
@davidr5196 Год назад
First, let me thank you for all your videos. Those of us faced with the possibility of needing to rely on generators for power are in desperate need of the kind of excellent practicum you provide-it’s tremendously useful! Would you please consider making two general orientation videos, one for traditional AC generators and one for inverter generators? I know this might seem tedious and unnecessary, but not everyone knows what an AVR is or how it functions ..... maybe something based on a flow chart? (Or might you know of an existing resource for something like this?) Please don’t take this as meaning I think your regular videos are in any way mistargeted.... they aren’t! Some of us (such as myself) just lack some of the basics that you build upon and would like to be able to make better use of the great stuff you making available.
@RustyNail5856
@RustyNail5856 Год назад
. James, great job with that generator. I really enjoy watching your videos.
@RayBenson45
@RayBenson45 Год назад
Great video always enjoy learning
@peadenl
@peadenl Год назад
You have a consistent methodical approach to your troubleshooting and restoration decisions. Also the way explain each step makes your videos an excellent learning resource. If you soaked some penetrating oil on those rusty bolts, you might not snap quite as many. Another technique is to heat red hot and quench with water. Your videography is better than anyone else doing this kind of work. Really enjoyed watching them!
@johncourtneidge
@johncourtneidge Год назад
Yes!
@dondicey6528
@dondicey6528 Год назад
In the PM (Preventive Maintenance) class I used to teach, one of the most important part was cleaning! Cleaning IS inspection and you always find stuff as your washing, wiping, drying etc. so good instruction technique! Good also for buying a used car! Wash and wax it before you buy it! Thanks.
@hanksbud2544
@hanksbud2544 Год назад
Thank you James.
@ddblairco
@ddblairco Год назад
nice fix, good call on the ryobi fuel tank
@AntonioClaudioMichael
@AntonioClaudioMichael Год назад
Cleaned up a hole lot better then I thought it would very nice @James Condon
@donprater2754
@donprater2754 Год назад
James I love Your channel it is so interesting. Thanks for the journey!
@MikeBrown-ii3pt
@MikeBrown-ii3pt Год назад
I have a 6500 running watt generator that I haven't used in a year or so. However, I only run non ethanol gas and, even though it has a fuel shut off, I drain the tank after every use. Seeing this video reminded me that I need to put a couple gallons in the tank and "exercise" it before winter just to make sure it's still good.
@martyb3783
@martyb3783 Год назад
Another interesting and entertaining video. I always look forward to watching them. Keep up the good work.
@davidwallace785
@davidwallace785 Год назад
Great video, top work as ever
@chavescrave
@chavescrave Год назад
Nice work Jim.
@shawnmrfixitlee6478
@shawnmrfixitlee6478 Год назад
Good runner james ! Nice work man..
@brianwood5220
@brianwood5220 Год назад
Not too much to do on todays release. However, as always you made it look effortless. Thanks for sharing James. Hope you and the family are all keeping well.
@jcondon1
@jcondon1 Год назад
Thanks Brian
@whathasxgottodowithit3919.
@whathasxgottodowithit3919. Год назад
James, great video as always
@hester781
@hester781 Год назад
Another awesome job James👍🏻
@markae0
@markae0 Год назад
Great video! Is there an engineering award for the worst design? That gas-tank that collects rainwater into the fill hole has to be a top award.
@timd1833
@timd1833 Год назад
I agree! Why put that recess in the tank? It serves no useful purpose. Even the Ryobi tank has the recess but at least it can drain (if the angle of the generator will allow it).
@JasonW.
@JasonW. Год назад
Design engineer's boss wanted to make it very easy to add gas. The engineer gave it a 14 inch x 6 inch collection area to easily spill gas into
@Robsenginerepairs
@Robsenginerepairs Год назад
Hi James always enjoy your videos all the best buddy
@lot27a
@lot27a Год назад
Another diamond in the rough made whole again. Great job James. I noticed initially it had one of those white in-line filters. I could be wrong, but aren't those the sub micron type? The red one you used is basically just a mesh screen and I believe the proper one for these small engines. It's no wonder the fuel system had multiple issues.
@jeffclark2725
@jeffclark2725 Год назад
Great video, that was a good score just for a parts machine
@mikesbarn1858
@mikesbarn1858 Год назад
Good safety points. Any day that you don’t immolate your self is a good day.
@allpowercorp
@allpowercorp Год назад
Love your generator repair videos!
@jcondon1
@jcondon1 Год назад
Glad to hear it!
@allotmentfornovices8256
@allotmentfornovices8256 Год назад
Master class again my friend excellent thank you
@wildefox1478
@wildefox1478 Год назад
That carburetor was really nasty, it cleaned up well though and ran the engine fine, great work James!
@evanwarrenchuk4003
@evanwarrenchuk4003 Год назад
Thank you for the video I have in barreling down on me in Central Florida thanks a million
@THEFALCON58
@THEFALCON58 Год назад
Hi James, nice job
@AZVIDS
@AZVIDS Год назад
Another great save Maestro👍👍👍👍
@drunkingsailor2359
@drunkingsailor2359 Год назад
Another great success
@tonyktx44
@tonyktx44 Год назад
'Another good vid. Thanks James
@zodzod9378
@zodzod9378 Год назад
Good job !
@Jim-ie6uf
@Jim-ie6uf Год назад
Another great video.
@anthonysimonhough9691
@anthonysimonhough9691 Год назад
Great find, I’ve found something similar but haven’t had as much luck with it
@AntonioClaudioMichael
@AntonioClaudioMichael Год назад
Definitely decent looking fuel made the generator cost cheaper for sure @James Condon
@ericvaughn1126
@ericvaughn1126 Год назад
Excellent find and save, Jim! $80 Ryobi tank is way too convenient too. Do you ever tell the folks you buy from that you have a YT channel and that they may see their unit getting fixed there if they are interested or curious? This one reminds me to follow up with a neighbor to see if he ever moved his generator indoor and out from under a lean-to that he has on the back of his shed!
@jcondon1
@jcondon1 Год назад
I do not tell people that I have a YT channel.
@jeffclark2725
@jeffclark2725 Год назад
Well said ive had enough machines ive picked up cheap or free, and when i get them going again , sometimes they want to buy them back,
@A_Man_In_His_Van
@A_Man_In_His_Van Год назад
Telling people to check out what you do would just bring problems. A jealous previous owner, when confronted with the fact that they are a neglectful dolt, that ruined a nice generator would bring nasty comments at least, and charges of theft by swindle at worst. Some people have no shame.
@ericvaughn1126
@ericvaughn1126 Год назад
@@A_Man_In_His_Van Oh I don't disagree! I was half concerned that Jim might tell folks their equipment could wind up on his channel. I was more curious than anything and wouldn't begin to speculate what legal risks, if any, there might be.
@jeffclark2725
@jeffclark2725 Год назад
@@A_Man_In_His_Van Agreed there is a mehod to it,or just dont confront them you fixed it , but you used the good parts to bring something else back to life
@philippebelair3372
@philippebelair3372 6 месяцев назад
Great work ,video info. and clain .... etc... Merci ,thanks .
@fayiznalu8411
@fayiznalu8411 Год назад
Nice job 👌
@alfredocuomo1546
@alfredocuomo1546 Год назад
Two things, I still think the Idle screw should be used a Throttle plate stop adjustment so the plate doesn't close to far and bind and it is very possible a small piece of rubber from the new hoses could have moved under the seat & blocked the needle from being able to seal. This was an old issue on carbureted engines on old cars when replacing the Fuel line, Pump or filer. Great video as usual, nice call on the Ryobi Fuel tank, there is no substitute for experience James.
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