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Part 2 Homemade workshop oil burning stove 

Ben's Classic Bodywork
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After massive interest in the first video, here is part 2. I'm pretty happy with it now so apart from adding an outside vent, I will probably leave it as it is unless any further problems arise . The heat, efficiency and smooth running so far is good.
It has been pointed out to me that I have added the wrong set of numbers in the inlet air calculation so the total inlet air area is 1577mm2 not 571.7mm2. Sorry for this stupid mistake
Here is a video of the potential dangers
• Waste Oil Burner Top 1...

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26 дек 2022

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Комментарии : 47   
@bensclassicbodywork
@bensclassicbodywork Год назад
It has been pointed out to me that I have added the wrong set of numbers in the inlet air calculation so the total inlet air area is 1577mm2 not 571.7mm2. Sorry for this stupid mistake
@Moonlightshadow-lq4fr
@Moonlightshadow-lq4fr 11 месяцев назад
It's not really possible to a set chart to how much fuel and air you need in these types of burners because they are all so different. Trial and error is the only way to find out what is best for your use so don't worry about it :)
@bensclassicbodywork
@bensclassicbodywork 11 месяцев назад
@@Moonlightshadow-lq4fr thanks 👍.
@Kineth1
@Kineth1 Год назад
You can recover some of the heat that you're blowing out with the more powerful fan. A fancy heat exchanger on your exhaust will do wonders. But, short of that, you can add an extra shell around your exhaust (make the stove-pipe double-walled) and add a blower (your old stove blower?) to blow air down the outside of the exhaust, cooling the exhaust that leaves your workshop, and increasing the heat that remains from the burning oil. Alternately, you could put your main blower at the top of the double-wall stovepipe, and send preheated air into the burner. A set of baffles/dampers at the current air inlet would let you control the amount of preheated air that goes into the burner, or into the workshop.
@bensclassicbodywork
@bensclassicbodywork Год назад
Thanks for the comment, I understand where your coming from. 👍
@ErtsenPlayGames
@ErtsenPlayGames 8 месяцев назад
2 things can happen --- one like you say hot air is blown into chimney because of extra airflow ...second .... there is a chance sides of the stove heat up more or the fire is redirected to the centre etc because of vortex so another solution could be to have something inside to redirect the heat from the centre - chimney where vortex push the heat to fast to the chimney ,,,,, to sides - top -then chimney so heat have a chance to be redirected into the stove but still burn clean
@S0SS0L
@S0SS0L Год назад
You triggered a Pavlovian response in me when you cooked that steak. It looked quite tasty.
@bensclassicbodywork
@bensclassicbodywork Год назад
😆 It was tasty to my amazement.
@quadtraxxx
@quadtraxxx Год назад
Ha!! Brilliant!! I think you may need another channel for your culinary skills!! 👍😉🤣
@DragonsFireMetalWorx
@DragonsFireMetalWorx Год назад
brilliant! thank you for so many great details!! I think I have most of this material as well!...great idea using the brake drum as a base :😀
@bensclassicbodywork
@bensclassicbodywork Год назад
Appreciate the comment, thank you. 😊 it certainly looks like a brake drum at the bottom but it's in fact just part of the sausage machine. I've never tried welding a brake drum before but they are certainly cast and might give problems welding. Probably worth a try though as it's not under any strain should the welds crack.
@davidjones8680
@davidjones8680 Год назад
Interesting improvements. Two others I can suggest is incresing the external surface area of the main barrel by welding fins to it, the more hot surface area you have the more efficient its going to be. I did this with my homemade wood burner and boy did it make a big difference, the workshop temperature went up 5c, and without it burning more wood. The second thing i tried was to place an ocilating fan on the floor behind the stove, this not only wafted very warm air in the direction of my workbench but also mixed up the air in the workshop stopping stop boundry layers of hot to cold.
@bensclassicbodywork
@bensclassicbodywork Год назад
brilliant suggestions, thanks for the info 👍👍
@moffs-adventures
@moffs-adventures Год назад
yes ben this new fan you have is the same type as mine but mine is much larger lol, I aquired mine for free as its a little noisy and has some cracks in the plastic casing. I fixed this and with a speed controller she works lovely and builds a lot of pressure too :) cheers ben love the content! look forward to more! Josh.
@bensclassicbodywork
@bensclassicbodywork Год назад
Thanks Josh, your speed controllable fan sounds perfect! I have bought a plug in speed controller for mine now and can adjust the airflow. The intake area is 1577mm2 on mine, I don't know what pressure my fan produces but I doubt it's very much and the 20watt centrifugal fan produces more than enough air. This is a good video to watch for some safety hints. ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-w97RFaMgUf4.html Ben
@moffs-adventures
@moffs-adventures Год назад
@@bensclassicbodywork thanks ben will check that vid out and yes my fan is overkill but free but your new one seems perfect for the size your running, Im currently designing a burner that can heat my central heating water from an outbuilding in my yard. needs to be at least 30 - 40kw but one good thing is I can get unlimited wood within reason for free :) that is also why I have my Ideas set on a Gasifier to because then I can also generate power with cooled and filtered wood gas running an old Petrol generator I have and be fully off the grid. wood gas is mostly hydrogen so an engine with spark can run on it :) brilliant! 👍
@bensclassicbodywork
@bensclassicbodywork Год назад
Sounds great! I wasn't even aware of gasification so have been reading up on it. Off grid is a goal well worth chasing, supporting ourselves as much as possible can only be a good thing. Good luck with your project. Ben
@moffs-adventures
@moffs-adventures Год назад
@Ben's Classic Bodywork awesome bro yes it's amazing and was used in street lighting back in the 1800's fantastic and if cooled and condensed it's very clean so doesn't cause engines to clog, the gasifier has to be a good one to run a petrol engine reliably or it will just clog it. Im also looking into pyrolysis like distilling plastic waste to make fuels but Cheers 🍻 buddy you take care 🙂 👍
@grumpy3517
@grumpy3517 Год назад
My thought regarding the temperature drop on the heater surface: Although the bigger fan makes the fire burn more efficient and therefore smokeless, it also exchanges the hot air from the stove interior too fast with cold air from the workshop, since the updraft also increases. Looks like the improvement of a bigger fan is benefitting the fuel efficiency but also the outside environment. A net loss of heat radiation for your workshop. The sweet spot may be in between the two fans. Otherwise a nice set-up.
@bensclassicbodywork
@bensclassicbodywork Год назад
Great comment, I think that's spot on, I've bought a fan speed controller so I can find the sweet spot. Obviously this will change with oil flow and heat, wondering if it could be controlled automatically with a temperature probe ?🤔
@gurglejug627
@gurglejug627 6 месяцев назад
Very nice videos - both parts one and two - thanks - they're at the top when it comes to the myriad oil burner videos available. You're heating a 117 cubic metre workshop if I'm right - if one were to try to heat one of 516 cubic metres to a reasonable working temperature, (it's fairly well insulated) and the outside temperature was minus 10 Celsius - which way would one go to best increase heat production? Physical burner size? ...or would more oil give rather more heat, and how far can one go with it... how much have you played with the parameters? Ideally I'd like a smudge pot which requires no fan, or the possibility to change over to passive air supply once the beast is warm to reduce noise and also so it can be used in the event of total power failure. Have you played with any such designs? Any help appreciated.
@bensclassicbodywork
@bensclassicbodywork 6 месяцев назад
Hi and thanks. My workshop is 1700 sqft which is 158 sqmt but in terms of cubic meters it has an average roof height of 3.5m. 3.5 x 158 = 553 cubic meters. If your workshop is 516 cubic meters and insulated then this pot burner will do it no problem. Your outside temperature is lower than mine so it will depend on your insulation thickness. I always run mine at a lower temperature than it can handle. Running red hot increase the heat output significantly but uses much more oil. 1.5ltrs/hr would be used keeping it red hot. This heat will get the workshop to 20 degrees C + with the outside temperature at zero. The workshop has 50mm thick insulation. I think if more heat was required I would make a better heat exchanger and run a fan. More surface area using tubes running through perhaps. You could then use more oil, generate more heat without melting the pot. I expect I could run mine hot enough to melt. I haven't changed anything much since the last video. It runs really well with the 20 watt fan but I did add a variable resistor to reduce the speed of the 20 watt fan slightly. Mine runs well enough without a fan, it will generate a similar heat but it won't run clean out the flue, I'd rather have clean running. The only other thing to add is I don't leave the burner unattended for more than 15 minutes. Most of the time it runs all day without touching it but it cannot be trusted. For example a slight blockage in the metering valve could suddenly clear giving far too much oil and heat. If I'm in the workshop I can hear the change and react accordingly. I think the only way to be able to leave this type of burner is to have an oil pump that can regulate the maximum oil flow rate. Regards Ben
@gurglejug627
@gurglejug627 6 месяцев назад
@@bensclassicbodywork Thanks Ben, very kind of you to write a full and well thought out answer. I have a large concrete slab thermal mass of a floor - with insulation under it, so, taking your point about keeping an eye on the burner, I can run it when I'm in the shop then leave it off for the night and see how well that works. It's very tempting to got for a bigger burner at the same time - heat-wise, because though it's well insulated with 17cm polystyrene, the workshop's 6m high and there are thermal bridges where steel beams have yet to be insulated etc. I think I'll copy a good idea from one lad in the US by making sure the chimney is made so that the burner can be slid out horizontally on wheels (with a metal band sleeve that goes round it to seal it) so I can make alterations or even swap it if necessary. And possibly fit some ceiling fans to bring the heat cushion effect down. If I have any good success will let you know, though it will all take some time as am waiting for masses of cheap plasterboard to come along to fire-line the ceiling before taking any fire risks. Cheers!
@bensclassicbodywork
@bensclassicbodywork 6 месяцев назад
Good thoughts, I can't see an issue with going bigger if you wanted. Good idea to have the burner easily removable from the flue. That would also allow cleaning of the flue if necessary. I haven't checked how my flue is doing with regard to soot build up. It's easy enough to sweep from the roof of the shed when the time comes. Another thing I added was a drain valve on the oil reservoir, water in waste oil can build up and affect the flow rate through the valve. One other thing I tried was adding a water drip feed into the burn chamber. People said it creates more heat but I didn't find that. All it seems to do is accelerate the burn rate of the oil that's going in which means you need more oil to keep up. More oil means more heat which is what happens anyway. I don't think adding water increases the amount of heat a set volume of oil produces. It's not more efficient in my opinion, I wouldn't be surprised if it was actually less efficient.
@adelabdel-azim5261
@adelabdel-azim5261 Месяц назад
please, can this stove work with diesel oil instead of used oil
@bensclassicbodywork
@bensclassicbodywork Месяц назад
@@adelabdel-azim5261 I'm pretty confident it would do yes, same with heating oil.
@graemelliott3942
@graemelliott3942 Год назад
Put a rheostat variable switch on the 20 Watt fan and slow the airflow down heating up the air that comes out more. You’re cooling the stove with the fan spinning to fast.
@bensclassicbodywork
@bensclassicbodywork Год назад
Great suggestion, thank you. It makes sense to vary the oil flow rate with the fan speed. I will do this and play with settings. 👍
@mikediamond1522
@mikediamond1522 Год назад
Add a sliding baffle to the inlet of the air so you can regulate the air supply. Mike
@bensclassicbodywork
@bensclassicbodywork Год назад
Simple and effective solution, thanks 👍
@innleadair
@innleadair Год назад
I really thought you were just going to slap the steak straight onto the stove lid...... :o) Try covering the fan inlet partially with a bit of cardboard or something and measure the stove temp. Adjust the fan cover for max temp and min smoke? Oh and the outside vent... Yes you are taking warm air for inside and dumping it, but you are also exchanging the 'used' inside air for some fresh that will leak under the door etc. Some air exchange in the workshop has to be good?
@bensclassicbodywork
@bensclassicbodywork Год назад
Great advice. Thank you. I will do as you suggest playing with air flow rates and I take your point about workshop ventilation. 👍
@Moonlightshadow-lq4fr
@Moonlightshadow-lq4fr 11 месяцев назад
About time someone stated this! Yes a bit of fresh air hurt nobody :) and in any case in a workshop and free oil it is nothing to worry about, I doubt it would be noticeable getting air from outside the workshop anyway.
@gurglejug627
@gurglejug627 6 месяцев назад
@@Moonlightshadow-lq4fr Woodburners we use here in Sweden take air from outside - it's more dense and has the same effect as an intercooler in an engine - the intake air is more dense per unit volume so it's a more efficient burn when the fire has to work hard, plus drafts are eliminated - a must when it's minus 20-30C outside. If the workshop doesn't need added ventilation draft when it doesn't have a burner, I don't think it needs one when it does - unless one is frying, of course, and depending on how well done the steak gets...
@meaninglessvalue7778
@meaninglessvalue7778 Год назад
Is your shop insulated mate?
@bensclassicbodywork
@bensclassicbodywork Год назад
Hi, yes it is. The size of the workshop is 1700sq/ft.
@meaninglessvalue7778
@meaninglessvalue7778 Год назад
@@bensclassicbodywork bigger than my house! Love it
@user-th4ed1fg5f
@user-th4ed1fg5f Год назад
Excuse me, how many liters of waste oil do you consume per hour?
@bensclassicbodywork
@bensclassicbodywork Год назад
1ltr/hr on the heat setting in the video
@Moonlightshadow-lq4fr
@Moonlightshadow-lq4fr 11 месяцев назад
1ltr per hour is roughly 10 kilowatts.@@bensclassicbodywork
@bensclassicbodywork
@bensclassicbodywork 11 месяцев назад
@@Moonlightshadow-lq4fr that's interesting to know, good comparison between a 34000 btu space heater. Do you happen to know if adding water to the burn makes it more efficient or does it just increase the heat and oil consumption?
@Moonlightshadow-lq4fr
@Moonlightshadow-lq4fr 11 месяцев назад
@@bensclassicbodywork Adding water to the fuel in any amount will cool the entire burn, take no notice of water injection they claimed to have on jets, they tried it and it don't work. The idea is the water boiling will atomize the fuel but water boils at 100c no matter how much heat you apply. It looks dramatic because of the extra flames but those flames are not as hot. If you really want fuel efficiency you need to go blue flame which is relatively easy but means a slightly different design. It wouldn't be difficult to turn your setup into blue flame either but if your happy with it now and I don't see why you wouldn't be you may as well leave it as it is. :) Your burner is working great anyway, you can tell by the small amount of soot you get now so you have to ask yourself if it's actually worth messing around but it is relatively easy to convert with your setup.
@bensclassicbodywork
@bensclassicbodywork 11 месяцев назад
@@Moonlightshadow-lq4fr great info, thanks so much, I have to say dripping water into the chamber didn't seem to be more efficient to me.
@lafarms
@lafarms Год назад
I wonder if I can justify buying a planishing hammer explaining that it is a cooking utensil?
@bensclassicbodywork
@bensclassicbodywork Год назад
🤣👍
@redone823
@redone823 Год назад
I'm hungry.
@jarkkomaenpaa4088
@jarkkomaenpaa4088 Год назад
how if you take burning air outside, it will not use garages already heated air in burning. and to get more slowness in warm, maybe add more mass maybe stones/tiles so after you stop burning stones will release stored heat in exhaustpipe some copper pipe around it and water heating somewhere other room or ..
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