1975 Porsche 914 restoration, part 9. Cutting rusted and rotted out metal from the area in the engine bay underneath the battery, otherwise known as the Hell Hole. Music from: pixabay.com/users/penguinmusi...
Loving the restoration! You are going about things in the right way. Need to be really careful to replace the suspension consoles in the proper location. I've been through this on two other 914s and they are really worth saving because they are so much fun to drive. You don't have to go 100 miles an hour to have fun in a 914. Just driving around town at normal speeds is fun because they are so connected to the road.
Good for you for saving another one!! I like the detail at how you are doing it. None of my 914's had that kind of rust, but I am always curious how you do it to this level. Keep em coming!! Thumbs up!
Your 'hell hole' corrosion was remarkably similar to my Californian '75. I didn't have to remove the outside of the longitudinal, jacking point or suspension console, but did have to make a parts for the inside bottom of the longitudinal, the whole top of it below the battery, and patch a hole where the battery tray had been welded to the inner rear wing (fender). I managed to do it without cutting the bottom of the inner wing / fender off. It was unbelievably awkward to so, even with the shell on a rotisserie, so I'd think I agree, cutting bodywork away for better access makes a lot of sense if you have to repair more of the outer longitudinal than I did, especially if not using a rotisserie. I couldn't have done mine without my 2" air grinder and a very compact reciprocating saw. The rear of your floor and bottom of the bulkhead / firewall appears to have survived better them mine. I had virtually no metal left there, with someone having fibreglassed over it all, probably misleading the guy who imported it into the UK who I bought it from into thinking it was fairly solid.
good job, but why didn't you loosen the welding spots on the side panel and then remove the entire side panel? That's in good condition. then you would have saved yourself the seam on the outside surface..