Severe Rust Repair - Lower Quarter Patch Panel Installation

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From start to finish, this video explains how to repair severely rusted lower quarter panels by cutting out the rust and welding in new sheet metal. Tools, materials and Lakeside Merch below:
🔥 Tin Snips - Wiss Right Cut Aviation Snips
🔥 Patch Panel - Rear Lower Quarter Patch Panel from Raybuck Auto Body Parts
🔥 Air Hammer - Chicago Pneumatic
🔥 Air Hammer Sheet Metal Cutter Bit - Snap On sheet metal ripper PH51C
🔥 Die Grinder - Mac Tools mini die grinder
🔥 Die Grinder Cut Off Wheel - WARRIOR 3 in. x 1/16 in. x 3/8 in. Metal Cut-off Wheels - Harbor F.
🔥 Body Hammer - Martin General-Purpose Pick Hammer with Wood Handle
🔥 Grinder/Sander/Buffer - WARRIOR 10 Amp 7 in. Variable Speed Polisher/Sander - Harbor F.
🔥 Welder - ARCCAPTAIN MIG200
🔥 Welding Clamps - Vise Grip C-Clamp Locking Pliers
🔥 Tape - 3M Automotive Refinish Masking Tape
🔥 Small Sand Blaster - Zendex Speed Blaster Blue Portable Sand Blaster (or similar brand)
🔥 Blasting Media - Black Diamond Fine or Medium from Tractor Supply
🔥 Sanding Board - Keysco Tools 77526
🔥 Primer Gun - Vevor spray gun - s.vevor.com/bfQenn
🛠🛠🛠🛠🛠 Discount code VVSALE5 to save 5% off 🛠🛠🛠🛠🛠
🔥 Primer - Auto Body Master Lacquer Primer Surfacer LPG4
🔥 Lakeside Merch & Apparel - brothersdesignsmi.com/shop-al...
🔥 Lakeside Discord (Your Project Pictures and More) - / discord
🔥 Lakeside Autobody - / @lakesideautobody
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Опубликовано:

24 июн 2024

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Комментарии : 141

@DCopp Год назад

I hope you guys appreciate these videos Jerry makes. He is a stand up guy and makes the impossible seem possible. Thanks Lakeside!

@LakesideAutobody Год назад

You're welcome Snake. Thanks for the support - have a great weekend :)

@autobodytrainingsolutions838 Год назад

That has to be the most rust repair on a single panel I’ve seen. Looking good Jerry

@LakesideAutobody Год назад

It's a friend's truck - lets me borrow it to make videos. Definitely needed a new box or should have been driven to the salvage yard but.... I figure someone might need to do the same to save a vehicle if there's no new parts available. Thanks for checking it out Greg :)

@thomas.vitzak 29 дней назад

This is the right way to repair rust. Nice work. 👍

@LakesideAutobody 29 дней назад

Thanks Thomas - have a good week my friend 😊

@805ROADKING Год назад

Fine job Bud!! That was fun to watch, can't wait to read the comments on this one!!☻

@LakesideAutobody Год назад

Thanks for checking it out RK - it'd be nice to have a guy like you in the neighborhood - have a great weekend my friend :)

@SprayWayCustoms Год назад

Another great video with awesome tips. Keep the videos coming Jerry 🤝

@LakesideAutobody Год назад

Thanks SWC - appreciate you checking it out. Have a good weekend my friend :)

@micksroversmg558 Год назад

Nice work new subscriber from Britain used too love restoration work before had my burns accident! Now enjoy watching other people putting old rust buckets right tou have done a nice job!

@LakesideAutobody Год назад

Thanks for watching and subscribing. Glad you enjoyed the video - have a good weekend :)

@djneil7827 Месяц назад

Nice work Jerry. Straight forward getting the rusted area repaired. Love how you re-purposed the good metal from the cut off.

@LakesideAutobody Месяц назад

Thanks DJN - I appreciate your comment - have a good weekend :)

@jumpinjojo Год назад

Great work, Jerry! Always enjoy your videos!

@LakesideAutobody Год назад

Thanks Joseph - appreciate the comment :)

@firstgenerationgarage2803 Год назад

You are the man Jerry my Teacher I will never forget what I have learn by watching your videos my friend

@LakesideAutobody Год назад

Thanks Luis - have a good week my friend 🛠✌😄

@jeeperjeeper2956 Год назад

Loved your work

@LakesideAutobody Год назад

Thank you so much 😀

@MrElvin1975 Год назад

Great job!

@leighbratcher1998 Год назад

Excellent job Jerry. Always quality work.

@LakesideAutobody Год назад

Thanks Leigh - have a great weekend :)

@richardstone5241 Год назад

The DAMNED auto industry could have prevented this kind of rust damage years ago but didn't and won't instead they cover these areas with stinking plastic so we as consumers don't realize the damage being done.

@armychris9148 Год назад

That’s a work of art

@LakesideAutobody Год назад

Thanks Army Chris - have a good week :)

@PxssyGalore Год назад

You sir, are amazing! Thank you for sharing your knowledge!! I have an old '89 Bronco that needs some work around the rear wheel wells and I'm guessing there will be other surprises. With your help I'm confident that I could do this. Now I just have to buy a house or move into one, because living in an apartment won't work..

@moparnut6286 Год назад

Awesome job Jerry have a great weekend!

@LakesideAutobody Год назад

Thanks my friend - you too - always great to hear from you :)

@jjwalker2011 Год назад

Love your rust repair videos Jerry. I'm addicted!

@LakesideAutobody Год назад

Thanks JJ - thanks for watching. Have a good week 👍😊

@landof6377 Год назад

Another great video, you do amazing work!

@LakesideAutobody Год назад

Thanks Lando - have a great week :)

@tonygoshive785 Год назад

Another great repair, Always a joy watching your videos

@LakesideAutobody Год назад

Thanks for watching Tony - glad you liked it. Have a great weekend :)

@tonygoshive785 Год назад

@@LakesideAutobody and you :)

@joelkoonce8559 Год назад

Thank you very much. I appreciate your commonsense way of repair, especially lap welding.

@LakesideAutobody Год назад

You're welcome Joel - glad you liked the video - have a good weekend :)

@gregorypeterson9 Год назад

Awesome!! making it seem simple.....two thumbs up!

@LakesideAutobody Год назад

Thanks GP - appreciate the support - have a good weekend :)

@d.e.m8219 Год назад

Once again it's a learning experience Thank you, Murph.

@LakesideAutobody Год назад

You're welcome Murph - thanks for watching :)

@DaneSaysStuff Год назад

Damn Jerry! What a difference! And as always you make it look easy.

@LakesideAutobody Год назад

Thanks DSS - appreciate the kind words - have a good weekend :)

@Geoff240ti Год назад

Great work as always!!

@LakesideAutobody Год назад

Thanks GW - have a good weekend :)

@Aceman597 Год назад

Nice work

@RustyGlovebox Год назад

Sure is helpful information . Thanks for the help and take care

@LakesideAutobody Год назад

Thanks RG - have a good week :)

@lcar9871 Год назад

Well done Jerry! This repair was the model of efficiency we all should strive for. Will we see a video of you finishing the job, from painting the repair to your technique for applying the "4x4" decal?

@LakesideAutobody Год назад

Yes - the painting part but my friend says he doesn't care about the decal - I think it would be a good video - maybe I'll get it for him :)

@hickeyskustomresto Год назад

Another job well done, looks great 👍

@LakesideAutobody Год назад

Thanks HKR - nice to hear from you - have a good week :)

@randydillman6935 Год назад

Nice work Jerry, liked the reusing of the lower qtr for the smaller section. Worked out good. Have a nice weekend! Randy

@LakesideAutobody Год назад

You have a good weekend to my friend - thanks for watching :)

@autovive4605 Год назад

Simple but very affective work.

@LakesideAutobody Год назад

Thanks my friend - have a good weekend :)

@pstreetgarage7304 Год назад

Amazing repair as always my friend......You make it look so easy. I like how you reused the metal from the truck, same DNA lol !

@LakesideAutobody Год назад

Thanks PSG - same DNA - you're right :)

@UndergroundPaintKing Год назад

Best bodyman to do it on RU-vid!!!

@LakesideAutobody Год назад

You're a nice guy UPK - always appreciate your positive comments. Have a great weekend my friend 😊

@UndergroundPaintKing Год назад

@@LakesideAutobody have a great weekend Jerry!

@chrisbishop8979 Год назад

Getting busy around here with summer in full swing. BUT!! I make time for your rust repair videos!! I always learn something! I am taking a liking to your low rpm, large disk grinder… I bet you are the only one on the Internet that uses that thing!… It makes sense! Low rpm and low heat means no distortion! Thanks for your continued videos and education! Another good one!! Chris in MN!!

@LakesideAutobody Год назад

That style of grinder (only air tools) is the only thing you'll see used in an actual body shop for the reasons you stated - no heat, no shooting sparks across the shop, no worries about thinning the sheet metal :)

@bluesman6955 Год назад

Beautiful work Jerry! Your videos are outstanding. You have an endless supply of rust repair opportunities in Michigan. Thank you for sharing your knowledge and skills.

@LakesideAutobody Год назад

Thanks so much for the kind words Bluesman - been very busy lately. Looking at a small garage in town (commercial prop) tomorrow maybe start some small operation of some sort or let Nathan come up with a business idea. Maybe ice cream!!! - can fail with an ice cream store in a vacation town :)

@saulornelas1510 Месяц назад

@LakesideAutobody where is your body shop located?

@p.emerson0864 Год назад

Awesome!

@LakesideAutobody Год назад

Thanks P Tucker - thanks for watching :)

@bradstaffotd4715 Год назад

Nice little video looks good keep up the good work and have a great weekend

@LakesideAutobody Год назад

Thanks Brad - have a good week :)

@rockyhamilton6664 Год назад

Love ur videos. So much to learn.

@LakesideAutobody Год назад

Thanks Rocky - appreciate the comment :)

@rockyhamilton6664 Год назад

@@LakesideAutobody ,ur welcome, I want to a technical college back in the 80,s for autobody. Did it on the side for friends and family. Never did use it at any business. I like doing bodywork. I love ur teaching. Ur not like the other guy on utube, he's always yelling, cussing. He teaches DIY auto school, u may know who am talking bout. Keep putting out the great videos, I be watching!!

@LakesideAutobody Год назад

@@rockyhamilton6664 Thanks again Rocky - I have seen that channel before. Have a good weekend my friend 😊

@ntstudio28 Год назад

Master!

@LakesideAutobody Год назад

Thanks NTS - have a good weekend :)

@joeycmore 8 месяцев назад

I learned a long time ago that any worker making a job or task look easy so I'm thinking "hell, I can do that"... then I now know I definitely can't do it, at all. Sir, that definitely looked easy. Thanks for showing how!

@LakesideAutobody 8 месяцев назад

Thanks for the kind words Joey but I'm sure you can do it. The first time it might be challenging but the times after get easier and easier :)

@mikehannigan848 Год назад

I mean any video that starts out with a nibler...10/10

@LakesideAutobody Год назад

👍🛠😊

@mikehannigan848 Год назад

Lakeside Autobody:Have Rust? Will Repair!

@LakesideAutobody Год назад

Thanks for the support Mike - have a good weekend :)

@mikehannigan848 Год назад

@@LakesideAutobody No Problem Boss, hopefully the weather will be better on your side of the lakes.

@LakesideAutobody Год назад

@@mikehannigan848 No worries about lack of water here 💦💦💦💦💦💦

@BruceLyeg Год назад

Nice job as always Jerry. I used to work at a place that used the catch phrase "Auto Body like it never happened" in their ads. Your work reminds me of that. Have a great weekend!

@LakesideAutobody Год назад

I appreciate that Bruce - always a pleasure reading your comments - have a good weekend :)

@sebastianricci6517 11 месяцев назад

Great work Subbing

@LakesideAutobody 11 месяцев назад

Thanks Seb - have a good week :)

@gm-lb9oe Год назад

Hi Jerry, awesome video again. Could you do a video as to the diffrent types of metal one can use. Some say dont use anything but satin coated? Not to sure if there are many diffrent formulations ,etc of metal. Thx, have a wonderful weekend!

@LakesideAutobody Год назад

Good video idea GM - I'll write that down. Here's what I use www.alro.com/divsteel/Metals_Gridpt.aspx?gp=0055&gpn=A1008%20CR&Mat=CARBON%20STEEL&Type=Sheet but have had good luck with almost any sheet metal - i.e. used panels, scrap sheet metal, even galvanized sheet metal (grind the coating off where you weld) :)

@stevemaclean2009 Год назад

Great video. I Reilly enjoyed it. Could you provide more or an explanation on how you were able to make body line. You were using the hammer and dolly but i'd like an explanation on how that tequnique works. I saw how you used the tape line to help form the body line when sanding.l the filler.

@LakesideAutobody Год назад

Here's a couple vids that may help - ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-EBiW5uQN-CQ.html *** ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-JLOphXXcaCg.html or *** ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE--66tf0tpeqo.html Let me know if you need more help on this topic :)

@rogerstephens8980 9 месяцев назад

Ithink if you read directions on some newer fillers they say for use over bare metal only . The one I use will stick to any metal. Oldays primer and bondo may have a hard time sticking so Chrysler came up with the epoxy thing In professional shops they dont use it any more they use metal to metal primer. I did not know people still used epoxy until I watched some utube stuff. It is a good adhesion promoter in the old days we used it on new parts and bumpers it would still work for that.

@LakesideAutobody 9 месяцев назад

Good points Roger - your right most shops go direct to metal - filler and primers - no epoxy 1st. Thanks for your comment :)

@jeeperjeeper2956 Год назад

👍

@jeeperjeeper2956 Год назад

❤

@BACK2LIFE29 Год назад

Great job as usual Jerry… were those gas or flux welds u used?

@LakesideAutobody Год назад

Gas - Gas is easier and cleaner than flux but flux can be used for sure - ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-H87b1xlGofw.html

@shinealight9433 Год назад

Knowledgeable Skillful Craftsman. Thanks so much for making these videos! Have a "74 Pantera" needs rust work and paint, can I bring to you.?

@LakesideAutobody Год назад

Wow - that's a very cool car. I actually don't do work outside of the family. I restore cars and sell them and repair clean title wrecks - just doing it for video material. Where are you located?

@shinealight9433 Год назад

@@LakesideAutobody Thanks for your quick reply. What you're able to do is awesome. I'll keep watching your work.

@jimrogers333 11 месяцев назад

Professional RUST Repairer... HQ in MICHIGAN... that is job security!! It's heartbreaking how many late model trucks and cars rot here. : ( Question, and I know nothing about welding, but will water get in that lap joint? Will that be more prone to rust in the future than a butt joint? Why a lap joint over a butt joint on that patch panel? ( just curious, not second guessing a professional). Thank you for all you do and sharing amazing content and videos!

@LakesideAutobody 11 месяцев назад

Here's a good video explaining in better detail than I could explain here - ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-JIIonJOVro4.html All or most quality body shops use a combination of lap and butt depending on the area you are welding. Lap for areas where you can tap the seam down butt for more rigid areas like door jambs, rockers, edges, etc. I think lap lasts longer than butt actually - probably cause you can tap the seam down and the filler acts as a buffer between the seam and the finish. You really don't want a seam right under the finish - most likely the seam will end up showing later on.

@collinoulton6919 4 месяца назад

In step 4 prepare for filler after sanding the welds you spray the welds with something what is that? Thanks for the Great video

@LakesideAutobody 3 месяца назад

That was a mini sand blaster. It cleans the welds really well - filler stick awesome to sand blasted metal. The blaster is listed in the vid description and the blasting media is from Tractor Supply - red or black bag. Feel free to ask any other ?s 👍💯

@clownpocket Год назад

Man I love this. I bought a mig welder to fix my van. What is meant by “tap” the seam? Are you hitting it with a hammer, or just filling with body filler?

@LakesideAutobody Год назад

Here's a video that explains it - ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-ZgAA4PD8EUs.html this one too - ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-lVkg7SgTw30.html

@SamFBM Год назад

is that a vevor weder ? gun looks same as my blue machine sounds like it too, fan always on and the click once you let go

@LakesideAutobody Год назад

It's actually an ARCCAPTAIN MIG200 - I like it - has a big easy to read interface and welds really nice on the MIG setting. Do you have a Vevor? Like it?

@wisconsinwoodsman1987 8 месяцев назад

What grit do you use to buzz the welds down? Would a 40 grit be suitable?

@LakesideAutobody 8 месяцев назад

40 grit fiber resin disks. Try Benchmark Abrasives - they have reasonable prices :)

@XTCMatrix 8 месяцев назад

hey Jim, how come your videos are blurry sometimes? Lens full of bondo dust? Kidding but not really.. love ya though and all the content you provide sir!

@LakesideAutobody 8 месяцев назад

I'll check the lens each time - thanks for reminding me. I think I zoom in too close sometimes and the camera (only $220) can't deal with the light and distance - maybe to dark sometimes for a close shot. Not sure - I'll keep an eye out for those times. Thanks for alerting me - have a good weekend :)

@gordonhampton3429 10 месяцев назад

What grinding disc do use for grinding welds

@LakesideAutobody 10 месяцев назад

Sorry I didn't list that in the description. A 36 grit fiber resin disk from Benchmark Abrasives - benchmarkabrasives.com/collections/aluminum-oxide-resin-fiber-discs

@javien108 8 месяцев назад

Where are you located I’d like you to do my old Acura as I plan on holding on to it for a while but trying to find someone who does rust repair in Ohio is a issue apparently

@LakesideAutobody 8 месяцев назад

Upper Michigan but I'm limited to working on only personal vehicles otherwise I get a friendly visit from the township :)

@stevec8912 11 дней назад

What was that blue gun you used after grinding down welds?

@LakesideAutobody 10 дней назад

Zendex Speed Blaster Blue Portable Sand Blaster (or similar brand) - It's called a SPEED BLASTER. All the products and tools are listed in the description Steve - feel free to ask ?s if needed - have a good weekend :)

@robertrobert1971 11 месяцев назад

In your opinion, what do you recommend for a waterproof filler on that type of repair?

@LakesideAutobody 11 месяцев назад

Any fiberglass reinforced filler is water proof and will work for you. Evercoat Everglass, Bondo Glass, etc

@robertrobert1971 11 месяцев назад

@@LakesideAutobody Do you have a favorite for that area where there's a lot of road spray and roadblast?

@jimurrata6785 Год назад

Did you get a new welder Jerry? That ground clamp looks bright and shiny! Hope you have a great weekend. 🙂

@LakesideAutobody Год назад

Yes - been using an ARCCAPTAIN MIG200 - pretty inexpensive and weld a lot like my older Miller - ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-jZikIeH-SWQ.html

@martybeaudry5747 Год назад

pro

@LakesideAutobody Год назад

Thanks Marty - appreciate that :)

@TheForerunner117 3 месяца назад

Do you use a gas shielded mig?

@LakesideAutobody 3 месяца назад

Yes. Gas MIG is the easiest creates the nicest welds but flux core will work too - ru-vid.com/video/%D0%B2%D0%B8%D0%B4%D0%B5%D0%BE-ic7Gwf8y4Yc.html

@TheForerunner117 3 месяца назад

@@LakesideAutobody I just picked up a 2009 RAM with a damaged front fender, and some bad rust in the usual places. Trying to avoid buying repair panels for everything. Easily 600$ probably to do everything that way. But shaping wheel wells and rear lower quarters feels daunting just to save a few hundred bucks. Gonna watch a few more of your videos to psyche myself up for it before deciding what way to go. I’ve got the hammers and the dolly’s. Just don’t own any kind of breaks.